Material pretreatment equipment based on ball milling

By designing a support frame and fixing mechanism, the ball mill equipment solves the problems of high energy consumption and unstable transmission when ball milling large materials, achieving efficient ball milling and stable transmission, extending equipment life and improving material uniformity.

CN223697851UActive Publication Date: 2025-12-23SUZHOU ZHANGCHI PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202422542343.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-21
Publication Date
2025-12-23
Estimated Expiration
2034-10-21

AI Technical Summary

Technical Problem

In the pretreatment of materials based on ball milling, if the material is in a large block shape from the beginning, the grinding balls need to spend more energy to break these large pieces of material during ball milling, which leads to increased wear on the grinding jar wall and damage to the grinding balls, and blockages and jams are likely to occur during the transmission process.

Method used

A material pretreatment device was designed, comprising a support frame, a motor, a T-shaped frame, a rotating drum, and a fixing mechanism. The motor drives a short strip to move the connecting block for initial crushing. The fixing ring and buckle ensure the stability of material transmission. Combined with filter plates and control valves, it achieves efficient processing and pure material output.

Benefits of technology

It significantly shortens ball milling time, improves efficiency, extends equipment life, reduces wear and blockages during transport, and ensures uniform mixing and efficient transport of materials.

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Abstract

The utility model relates to the technical field of material pretreatment of ball milling, and discloses material pretreatment equipment based on ball milling, which comprises a support frame I, a fixed frame fixedly connected to the left side of the top end of the support frame I, a motor I fixedly connected to the top end of the fixed frame, a short strip II rotationally connected to the output end of the motor I, and a T-shaped frame rotationally connected to the left end of the short strip II, the right end of the T-shaped frame is rotationally connected with the left end of a second short plate, the right end of the second short plate is fixedly connected with the left end of the first supporting frame, the left end of the T-shaped frame is rotationally connected with a long plate, the top end of the long plate is rotationally connected with a second rotating column, and the front end and the rear end of the second rotating column are rotationally connected with the left end of the fixing frame. According to the utility model, the motor I drives the short strip II to rotate, and finally drives the connecting block to preliminarily crush materials, and the baffle plate ensures that the materials are crushed in a sealed state, so that the preliminary crushing effect is ensured, the ball milling time can be remarkably shortened, the efficiency of the whole ball milling process is improved, and the service life of the ball milling equipment is prolonged.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the material pretreatment technical field of ball mill especially based on material pretreatment equipment of ball mill. BACKGROUND

[0002] The material pretreatment equipment based on ball mill is an important tool widely used in the field of material science and engineering, which is used for the pretreatment operation of crushing, mixing, refining and activating various materials to improve the physical and chemical properties of the materials and prepare for subsequent processing, synthesis and application. The equipment realizes efficient processing of materials by using the impact, grinding and stirring force of the movement of the ball in the rotating container.

[0003] The material pretreatment equipment based on ball mill can be applied to various types of materials, including metal materials, non-metal materials, polymer materials and composite materials. Different materials have different performances and requirements in the ball milling process, but effective pretreatment can be achieved by reasonably selecting the ball mill tank, ball mill material and process parameters. For high hardness metal materials, hard alloy ball mill tank and steel balls can be selected for ball milling. For easily oxidized metal materials, ball milling can be carried out under inert gas protection. For polymer materials, lower speed and special ball milling medium are usually required to avoid material overheating degradation.

[0004] According to the specific process target, the operating parameters and working mode of the ball milling equipment can be flexibly adjusted to complete the process effect. At the same time, it can be combined with other process equipment to form a complete material pretreatment production line to meet the production needs of different scales and complexity. However, in the material pretreatment process based on ball milling, if the material is in large pieces at the beginning, the ball mill needs to spend more energy to break these large pieces of material and will cause a large impact force on the ball mill tank wall and the ball, resulting in accelerated wear of the ball mill tank wall and easy breakage of the ball. UTILITY MODEL CONTENTS

[0005] In order to make up for the above shortcomings, the utility model provides a material pretreatment equipment based on ball mill, which aims to improve the problem that in the material pretreatment process based on ball milling, if the material is in large pieces at the beginning, the ball mill needs to spend more energy to break these large pieces of material and will cause a large impact force on the ball mill tank wall and the ball, resulting in accelerated wear of the ball mill tank wall and easy breakage of the ball.

[0006] In order to achieve the above object, the utility model discloses the following technical scheme: the material pretreatment equipment based on ball mill, including support frame no.

[0007] As a further description of the above technical scheme:

[0008] The fixing mechanism includes a fixed ring one, the middle part of the fixed ring one is rotatably connected with the right end of the transmission pipe, the top of the fixed ring one is fixedly connected with a buckle, the inside of the buckle is clamped with a fixed ring two, the right end of the fixed ring two is fixedly connected with a short strip one, the right end of the short strip one is fixedly connected with a handle one, the left end of the short strip one is rotatably connected with a rotating column one, the bottom end of the rotating column one is rotatably connected with a short plate one, the bottom end of the short plate one is fixedly connected with a connecting ring, the left end of the connecting ring is clamped with the right end of the fixed ring one, and the right end of the connecting ring is fixedly connected with the left end of the rotating drum.

[0009] As a further description of the above technical scheme:

[0010] The right end of the support frame no.

[0011] As a further description of the above technical scheme:

[0012] The front end of the storage box is communicated with a discharge port two, and the top end of the discharge port two is rotatably connected with a valve.

[0013] As a further description of the above technical scheme:

[0014] The bottom end of the rotating drum is communicated with a discharge pipe, and the inner side of the discharge pipe is fixedly connected with a filter plate.

[0015] As a further description of the above technical solutions:

[0016] The outer wall of the discharge pipe is fixedly connected with a protection block, and the front end of the discharge pipe is fixedly connected with a control valve.

[0017] As a further description of the above technical solutions:

[0018] The bottom end of the square shell is slidingly connected with a bottom plate, and the outer wall of the bottom plate is rotatably connected with a handle two.

[0019] As a further description of the above technical solutions:

[0020] The outer wall of the handle two is fixedly connected with an anti-skid sleeve, and the left end of the rotating drum is fixedly connected with a sealing ring.

[0021] The utility model has the following beneficial effects:

[0022] 1、The utility model discloses a motor one drives short strip two rotation, finally drives the connecting block left and right movement, and the material is primarily broken, and the square shell is ensured not to remove the square shell with square board clamping in the square shell, and the baffle ensures the state of grinding under the sealed state, ensures the primary grinding effect, can shorten the ball grinding time significantly, improves the efficiency of whole ball grinding process, prolongs the service life of ball grinding equipment.

[0023] 2、The utility model discloses a motor one drives short strip two rotation, finally drives the connecting block left and right movement, and the material is primarily broken, and the square shell is ensured not to remove the square shell with square board clamping in the square shell, and the baffle ensures the state of grinding under the sealed state, ensures the primary grinding effect, can shorten the ball grinding time significantly, improves the efficiency of whole ball grinding process, prolongs the service life of ball grinding equipment. DRAWINGS

[0024] Figure 1 It is the rotating drum front side perspective drawing of material pretreatment equipment based on ball grinding that the utility model provides;

[0025] Figure 2 It is the square shell split drawing of material pretreatment equipment based on ball grinding that the utility model provides;

[0026] Figure 3 It is the buckle schematic view of material pretreatment equipment based on ball grinding that the utility model provides;

[0027] Figure 4 It is the bottom plate display drawing of material pretreatment equipment based on ball grinding that the utility model provides;

[0028] Figure 5 It is the grinding ball schematic view of material pretreatment equipment based on ball grinding that the utility model provides;

[0029] Figure 6 The protective block display diagram of the material pretreatment equipment based on ball milling is provided by the utility model.

[0030] Legend:

[0031] 1, support frame one; 2, fixed mechanism; 201, fixed ring one; 202, connecting ring; 203, buckle; 204, fixed ring two; 205, rotating column one; 206, short plate one; 207, short strip one; 208, handle one; 3, discharge pipe; 4, motor one; 5, short strip two; 6, fixed frame; 7, T-shaped frame; 8, short plate two; 9, long plate; 10, rotating column two; 11, baffle; 12, feed inlet; 13, square shell; 14, bottom plate; 15, transmission pipe; 16, filter plate; 17, support frame two; 18, sealing ring; 19, discharge outlet two; 20, valve; 21, storage box; 22, pad plate; 23, motor two; 24, connecting block; 25, square plate; 26, handle two; 27, anti-skid sleeve; 28, rotating drum; 29, grinding ball; 30, control valve; 31, protective block. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all the other embodiments obtained by the ordinary skilled in the art without creative labor fall within the scope of protection of the utility model.

[0033] Please refer to the drawings of the embodiments of the utility model Figure 1 , the drawings of the embodiments of the utility model Figure 2 and the drawings of the embodiments of the utility model Figure 4The utility model provides an embodiment: based on the material preprocessing equipment of ball mill, including support frame one 1, the top left side fixedly connected with fixed frame 6 of support frame one 1, the top fixedly connected with motor one 4 of fixed frame 6, the output of motor one 4 is rotatively connected with short strip two 5, the left end rotatively connected with T type frame 7 of short strip two 5, the left side of support frame one 1 top fixed with a solid fixed frame 6, not only consolidated the overall structure, but also provided solid foundation for the installation of subsequent components, the top of fixed frame 6 bears motor one 4, and the output of motor one 4 is closely connected with short strip two 5, and short strip two 5 transmits the power of motor to T type frame 7, and the right end of T type frame 7 is rotatively connected with the left end of short plate two 8, and the right end of short plate two 8 is fixedly connected with the left end of support frame one 1, and the left end of T type frame 7 is rotatively connected with long board 9, and the top of long board 9 is rotatively connected with rotating column two 10, and the right end of T type frame 7 is rotatively connected with the left end of short plate two 8, and the right end of short plate two 8 is fixed in the left end of support frame one 1, and the sufficient flexibility of T type frame 7 is ensured, and T type frame 7 left end drives long board 9 to rotate, and its top rotatively connects rotating column two 10, and the front and back ends of rotating column two 10 are rotatively connected with the left end of fixed frame 6, and the left end of long board 9 is fixedly connected with connecting block 24, and the left end of connecting block 24 is fixedly connected with square plate 25, and the left end of square plate 25 is provided with square shell 13, and the right end of square shell 13 is fixedly connected with baffle 11, and the top of square shell 13 is provided with feed inlet 12, and the left end of long board 9 is closely connected with square plate 25 through connecting block 24, forms a stable whole, and the left end of square plate 25 is provided with one carefully designed square shell 13, and the top of square shell 13 is provided with feed inlet 12, and the bottom of square shell 13 is connected with conveying pipe 15, and the top of support frame one 1 middle part is fixedly connected with motor two 23, and the output of motor two 23 is rotatively connected with rotary drum 28, and the inside of rotary drum 28 is provided with grinding ball 29, and the bottom of square shell 13 is connected with rotary drum 28 behind through conveying pipe 15, forms a smooth material transmission channel, and grinding ball 29 in the inside of rotary drum 28 is driven under motor two 23 and rotates at high speed in the inside of rotary drum 28, and collides, and carries out fine grinding and processing to the raw material entering, and the left end of rotary drum 28 is communicated with the right end of conveying pipe 15, and the right side of conveying pipe 15 is provided with fixed mechanism 2, and fixed mechanism 2 is used for the fixing of interface, and the front end of storage tank 21 is communicated with discharge outlet two 19, and the top of discharge outlet two 19 is rotatively connected with valve 20, and fixed mechanism 2 prevents the material leakage or equipment failure caused by loosening or falling off, and the material processed finely through rotary drum 28 enters storage tank 21 successfully through conveying pipe 15, and the front end of storage tank 21 is communicated with discharge outlet two 19, and the top of discharge outlet two 19 is rotatively connected with valve 20, and by adjusting the opening degree of valve 20, the user can control the outflow speed and quantity of material easily, realizes the accurate control to the processing process;

[0034] Specific, support frame 1 top left side of the cleverly fixed connection with a compact structure of the fixed frame 6, fixed frame 6 bearing the above motor 4, but also to ensure the stability and safety of the entire mechanical structure, motor 4 as a source of power, its output through the precise transmission device and short strip 5 is closely linked, short strip 5 left end cleverly with T-shaped frame 7 to achieve rotational connection, this design not only realizes the effective force transmission, but also gives the T-shaped frame 7 flexible movement ability, T-shaped frame 7 connected short plate 8 and long plate 9, forming a stable triangular support structure, the other end of the short plate 8 is firmly fixed on the support frame 1, further enhancing the stability of the entire structure.

[0035] Please refer to the attached Figure 1 , attached Figure 3 and attached Figure 5, the fixed mechanism 2 includes a fixed ring 201, the middle part of the fixed ring 201 is rotatably connected with the right end of the transmission pipe 15, the top of the fixed ring 201 is fixedly connected with a buckle 203, the fixed ring 201 ensures its stability and durability when bearing huge pressure and torque, the middle part is rotatably connected with the right end of the transmission pipe 15, which ensures the smooth rotation of the transmission pipe 15 during the working process, effectively reduces friction and wear, and prolongs the service life of the equipment, the buckle 203 is fixedly connected at the top of the fixed ring 201, the buckle 203 is clamped with a fixed ring 204, the right end of the fixed ring 204 is fixedly connected with a short strip 207, the right end of the short strip 207 is fixedly connected with a handle 208, the left end of the short strip 207 is rotatably connected with a rotating column 205, the buckle 203 is clamped with the fixed ring 204, which is simple and firm, and provides great convenience for subsequent maintenance and replacement, the right end of the fixed ring 204 is fixedly connected with the short strip 207, the short strip 207 not only bears the heavy task of transmitting force, but also realizes stable connection with the handle 208 through its unique structural design, the handle 208 makes the user feel comfortable and convenient during operation, and the other end of the short strip 207 is rotatably connected with the rotating column 205, so that the whole structure can flexibly cope with the external force, avoiding stress concentration and damage caused by rigid connection, the bottom end of the rotating column 205 is rotatably connected with a short plate 206, the bottom end of the short plate 206 is fixedly connected with a connecting ring 202, the left end of the connecting ring 202 is clamped with the right end of the fixed ring 201, the right end of the connecting ring 202 is fixedly connected with the left end of the rotating drum 28, the bottom end of the rotating column 205 is rotatably connected with the short plate 206, further enhancing the flexibility and stability of the whole structure, the short plate 206 is the supporting basis of the connecting ring 202, and the close fixing of the bottom of the short plate 206 and the connecting ring 202 ensures the cooperation between them, the left end of the connecting ring 202 is precisely clamped with the right end of the fixed ring 201, and the right end is fixedly connected with the left end of the rotating drum 28, this connection mode not only ensures efficient energy transmission, but also makes the whole structure more stable and reliable during operation, the bottom end of the square shell 13 is slidably connected with a bottom plate 14, the outer wall of the bottom plate 14 is rotatably connected with a handle 26, the bottom end of the square shell 13 is also slidably connected with the bottom plate 14, so that the whole equipment can be easily moved and adjusted when needed, and the outer wall of the bottom plate 14 is rotatably connected with the handle 26, providing another convenient operation mode for the user;

[0036] Specifically, the fixed ring one 201 is connected with the transmission pipe 15 through precise rotation connection at the right end of the transmission pipe 15, which not only ensures the operation of the transmission pipe 15, but also provides stable support at the critical moment. The buckle 203 at the top of the fixed ring one 201 is the key lock in this stable system. With its unique structural design, it cleverly cooperates with the fixed ring two 204 to realize the close clamping of the two. The right end of the fixed ring two 204 is fixedly connected with the short strip one 207, which connects the fixed ring two 204 with the handle one 208. The design of the handle one 208 fully considers the convenience of human-computer interaction, so that the operator can easily control the operation of the entire fixing mechanism 2 through it when needed. The bottom end of the short plate one 206 is fixedly connected with the connecting ring 202. This ring structure seems to be the bond of the entire fixing mechanism 2. One end of it is tightly clamped with the right end of the fixed ring one 201, and the other end is fixedly connected with the left end of the rotating drum 28. Not only does it ensure the stable connection between the fixing mechanism 2 and the rotating drum 28, but also makes the operation of the entire device more smooth.

[0037] Please refer to the attached Figure 1 , attached Figure 2 and attached Figure 6The bottom end of the rotating drum 28 is communicated with the discharge pipe 3, the inner side of the discharge pipe 3 is fixedly connected with the filter plate 16, the right end of the support frame one 1 is fixedly connected with the material storage box 21, the bottom end of the rotating drum 28 is communicated with the discharge pipe 3, which not only ensures that the material can be smoothly discharged after processing is completed, but also greatly improves the work efficiency, the inner side of the discharge pipe 3 is fixedly connected with the filter plate 16, which can effectively filter out impurities, particulate matter and the like in the material, so as to ensure that the discharged material is pure and high quality, the right end of the support frame one 1 is connected with the material storage box 21, which provides material storage for the whole device, the bottom end of the material storage box 21 is fixedly connected with the base plate 22, the left end of the material storage box 21 is fixedly connected with the support frame two 17, the outer wall of the handle two 26 is fixedly connected with the anti-skid sleeve 27, the bottom end of the material storage box 21 is provided with the base plate 22, which not only enhances the stability of the material storage box 21, but also prevents abrasion and corrosion caused by direct contact with the ground, the left end of the material storage box 21 is connected with the whole device through the support frame two 17, the support frame two 17 ensures the stability and safety of the material storage box 21 during the working process, the outer wall of the handle two 26 is fixedly connected with the anti-skid sleeve 27, which fully considers the safety and comfort of the operator during use, the addition of the anti-skid sleeve 27 enables the operator to hold the handle two 26 stably even in a humid or greasy environment, thereby avoiding accidental injuries caused by slipping, the left end of the rotating drum 28 is fixedly connected with the sealing ring 18, the outer wall of the discharge pipe 3 is fixedly connected with the protective block 31, the front end of the discharge pipe 3 is fixedly connected with the control valve 30, the left end of the rotating drum 28 is fixedly connected with the sealing ring 18, which effectively prevents leakage and pollution of the material during the circulation process, the outer wall of the discharge pipe 3 is fixedly connected with the protective block 31, which provides all-round protection for the discharge pipe 3, the control valve 30 at the front end of the discharge pipe 3 can accurately control the flow and speed of the material, so as to ensure the stability and controllability of the whole production process;

[0038] Specifically, the key to operation is that the discharge pipe 3 serves as a material transmission, the filter plate 16 fixedly connected inside the discharge pipe 3 effectively intercepts impurities and coarse particles in the material, ensuring the purity and quality of the output material, and the support frame one 1 is stably connected with the material storage box 21, which not only provides a safe and reliable storage space for the material, but also effectively alleviates the vibration and noise that may be generated during equipment operation, thereby protecting the stable operation of the equipment.

[0039] Working principle: through motor 4 drive short strip 5 rotation, short strip 5 rotation drive T-shaped frame 7 under the action of short plate 8 up and down, when T-shaped frame 7 up and down drive the left end of the long plate 9 to left and right, thereby drive the connecting block 24 left and right, the material is initially broken, square plate 25 is clamped in the square shell 13 to ensure that the connecting block 24 will not remove the square shell 13, baffle 11 ensure the sealing state is crushed, ensure the preliminary crushing effect, can significantly shorten the ball milling time, improve the efficiency of the whole ball milling process, prolong the service life of ball milling equipment, reduce the maintenance cost and replacement frequency of equipment, at the same time, it is beneficial to obtain the mixed material with more uniform composition.

[0040] The fixed ring 201 is close to the connecting ring 202, the short strip 207 is driven to rotate the column 205 by pushing, the short strip 207 drives the fixed ring 204 to move, the fixed ring 204 is clamped in the right end of the buckle 203, thereby achieving the fixed effect, ensuring the stability of the connection during the material transmission process, the preliminary crushed material is stably conveyed to the ball mill tank, ensuring that the material is transmitted in an efficient manner, reducing the blocking and jamming phenomenon in the transmission process, facilitating adjustment and expansion under different process configurations.

[0041] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and does not limit the utility model, although the utility model is described in detail with reference to the foregoing embodiments, for the person skilled in the art, it still can modify the technical scheme recorded in the foregoing each embodiment, or equivalent replacement to part of technical features, any modification, equivalent replacement, improvement etc. within the spirit and principles of the utility model, should be included in the protection scope of the utility model.

Claims

1. A material pretreatment device based on ball milling, comprising a support frame (1), characterized in that: A fixed frame (6) is fixedly connected to the top left of the support frame (1). A motor (4) is fixedly connected to the top of the fixed frame (6). A short strip (5) is rotatably connected to the output end of the motor (4). A T-shaped frame (7) is rotatably connected to the left end of the short strip (5). The right end of the T-shaped frame (7) is rotatably connected to the left end of the short plate (8). The right end of the short plate (8) is fixedly connected to the left end of the support frame (1). A long plate (9) is rotatably connected to the left end of the T-shaped frame (7). A rotating column (10) is rotatably connected to the top of the long plate (9). The front and rear ends of the rotating column (10) are rotatably connected to the left end of the fixed frame (6). A connecting block (24) is fixedly connected to the left end of the long plate (9). A square plate (25) is fixedly connected to the left end of the block (24). A square shell (13) is provided at the left end of the square plate (25). A baffle (11) is fixedly connected to the right end of the square shell (13). A feed inlet (12) is opened at the top of the square shell (13). A transmission pipe (15) is connected to the bottom end of the square shell (13). A motor (23) is fixedly connected to the top of the middle part of the support frame (1). A rotating drum (28) is rotatably connected to the output end of the motor (23). A grinding ball (29) is provided inside the rotating drum (28). The left end of the rotating drum (28) is connected to the right end of the transmission pipe (15). A fixing mechanism (2) is provided on the right side of the transmission pipe (15). The fixing mechanism (2) is used to fix the interface.

2. The material pretreatment equipment based on ball milling according to claim 1, characterized in that: The fixing mechanism (2) includes a fixing ring one (201), the middle of which is rotatably connected to the right end of the transmission pipe (15). A buckle (203) is fixedly connected to the top of the fixing ring one (201). A fixing ring two (204) is engaged inside the buckle (203). A short strip one (207) is fixedly connected to the right end of the fixing ring two (204). A short strip one (207) is fixedly connected to the right end of the short strip one (207). The handle (208) is rotatably connected to the left end of the short strip (207) and the rotating column (205). The bottom end of the rotating column (205) is rotatably connected to the short plate (206). The bottom end of the short plate (206) is fixedly connected to the connecting ring (202). The left end of the connecting ring (202) engages with the right end of the fixing ring (201). The right end of the connecting ring (202) is fixedly connected to the left end of the rotating cylinder (28).

3. The material pretreatment equipment based on ball milling according to claim 1, characterized in that: The right end of the support frame one (1) is fixedly connected to a storage box (21), the bottom end of the storage box (21) is fixedly connected to a pad (22), and the left end of the storage box (21) is fixedly connected to a support frame two (17).

4. The ball mill-based material pretreatment equipment according to claim 3, characterized in that: The front end of the storage box (21) is connected to the discharge port two (19), and the top end of the discharge port two (19) is rotatably connected to the valve (20).

5. The material pretreatment equipment based on ball milling according to claim 1, characterized in that: The bottom end of the rotating drum (28) is connected to the discharge pipe (3), and the inner side of the discharge pipe (3) is fixedly connected to the filter plate (16).

6. The ball mill-based material pretreatment equipment according to claim 5, characterized in that: A protective block (31) is fixedly connected to the outer wall of the discharge pipe (3), and a control valve (30) is fixedly connected to the front end of the discharge pipe (3).

7. The material pretreatment equipment based on ball milling according to claim 1, characterized in that: The bottom end of the square shell (13) is slidably connected to a base plate (14), and the outer wall of the base plate (14) is rotatably connected to a handle (26).

8. The ball mill-based material pretreatment equipment according to claim 7, characterized in that: The outer wall of the handle (26) is fixedly connected with an anti-slip sleeve (27), and the left end of the rotating drum (28) is fixedly connected with a sealing ring (18).