Electrolytic aluminum carbon residue flotation machine capable of filtering

By introducing filtration design and filter screen adjustment function into the flotation machine, the problem of incomplete carbon-slag separation in the existing technology has been solved, realizing effective separation and resource utilization of carbon-slag and improving the flotation effect.

CN223698045UActive Publication Date: 2025-12-23LUOYANG TIANRUI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202423006019.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-06
Publication Date
2025-12-23
Estimated Expiration
2034-12-06

AI Technical Summary

Technical Problem

Existing flotation machines lack filtration measures when processing electrolytic aluminum carbon slag, resulting in poor flotation performance and an inability to effectively separate carbon and electrolyte.

Method used

The flotation machine with a filter design filters impurities through a filter screen and drive assembly. The filter screen can be adjusted to be horizontal or vertical to ensure that impurities do not remain in the flotation box. The carbon residue is separated by the use of an agitator and a cylinder.

Benefits of technology

This method achieves effective separation of carbon and electrolyte in carbon slag, improves flotation efficiency, avoids resource waste and environmental pollution, and meets the needs of harmless treatment and resource utilization.

✦ Generated by Eureka AI based on patent content.

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Abstract

The electrolytic aluminum carbon residue flotation machine comprises a flotation box, supporting legs, a vertical frame, an air cylinder, a frame, a transmission shaft, a supporting frame body and a filter screen, the supporting legs are arranged at the bottom of the flotation box, the vertical frame is fixed to the top of the flotation box, the air cylinder is fixedly installed at the top of the vertical frame, and the output end of the air cylinder is fixedly connected with the frame and can drive the frame to ascend and descend; the two transmission shafts are rotationally connected with the frame, one ends of the two filter screens are fixedly connected with the two transmission shafts respectively, supporting frame bodies are arranged on the filter screens, and the transmission shafts are connected with driving assemblies for driving the transmission shafts to rotate respectively. The filter screen is adopted, the angle of the filter screen can be driven to change, floating is not affected, impurities are filtered out after the filter screen is adjusted to be horizontal, the impurities are prevented from remaining in the flotation box, and the filtering effect is guaranteed.
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Description

TECHNICAL FIELD

[0001] The application relates to the technical field of flotation devices, in particular to an electrolytic aluminum carbon residue flotation machine capable of filtering. BACKGROUND

[0002] Carbon residue is a dangerous solid waste in the electrolytic aluminum industry, and the main components are carbon and electrolyte, and the electrolyte is mainly composed of cryolite, and also contains a small amount of sodium fluoride, aluminum fluoride, aluminum oxide and other substances. Because the carbon residue contains a certain amount of soluble fluoride salt, its random stacking or in-situ landfill will cause serious environmental hazards and resource waste. Therefore, harmless treatment and resource utilization of carbon residue are key technical problems to be solved in the electrolytic aluminum industry.

[0003] At present, the main treatment method for carbon residue is flotation method, and the existing flotation machine adopts stirring to clean impurities without filtering measures, resulting in poor flotation effect. SUMMARY

[0004] The purpose of the application is to provide an electrolytic aluminum carbon residue flotation machine capable of filtering, which adopts a flotation machine with filtering design, filters the floating impurities, avoids the impurities remaining in the flotation tank, and ensures the filtering effect.

[0005] The application achieves the above-mentioned purpose through the following technical solutions:

[0006] An electrolytic aluminum carbon residue flotation machine capable of filtering, comprising a flotation tank, a supporting leg, a stand, an air cylinder, a frame, a transmission shaft, a supporting frame body and a filter screen, the supporting leg is arranged at the bottom of the flotation tank, the stand is fixed at the top of the flotation tank, the air cylinder is fixedly installed at the top of the stand, and the output end of the air cylinder is fixedly connected with the frame to drive the frame to lift, the transmission shaft is two, and each is rotationally connected with the frame, one end of each of the two filter screens is fixedly connected with the transmission shaft, the filter screen is provided with the supporting frame body, and the transmission shaft is provided with a driving assembly for driving the rotation thereof.

[0007] Further, the driving assembly comprises a driven sprocket, a motor, a driving sprocket and a chain, the motor is fixed at the top of the frame, the driving sprocket is arranged on the output shaft of the motor, the driven sprocket is fixedly arranged at the end of the transmission shaft away from the filter screen, and the chain is arranged outside the driven sprocket and the driving sprocket.

[0008] Further, the bottom of the flotation tank is provided with a stirrer.

[0009] Further, the application further comprises a supporting cross seat, an electric linear slide, a clamping seat and a rubber strip, the supporting cross seat is fixedly arranged at the top of the flotation tank, the electric linear slide is fixedly arranged on the supporting cross seat, the clamping seat is fixedly connected with the output portion of the electric linear slide, and the rubber strip is arranged at the bottom of the clamping seat to clean the surface of the supporting frame body. Further, the application further comprises a supporting cross seat, an electric linear slide, a clamping seat and a rubber strip, the supporting cross seat is fixedly arranged at the top of the flotation tank, the electric linear slide is fixedly arranged on the supporting cross seat, the clamping seat is fixedly connected with the output portion of the electric linear slide, and the rubber strip is arranged at the bottom of the clamping seat to clean the surface of the supporting frame body.

[0010] Further, the top side of the flotation tank is provided with a discharge hopper.

[0011] Further, the middle of one end of the filter screen is fixedly connected with the transmission shaft, so that the filter screen and the support frame body can be adjusted to be horizontal or vertical through the support of the transmission shaft.

[0012] Further, the axial direction of the air cylinder is vertically arranged to drive the frame to vertically lift.

[0013] Further, the electric linear slide is horizontally arranged on the support cross seat and one end thereof faces the discharge hopper.

[0014] Compared with the prior art, the filter screen is adopted in the application, the filter screen can be driven to change the angle, the floating is not affected, the impurities are filtered out after being adjusted to be horizontal, the impurities are prevented from remaining in the flotation tank, and the filtering effect is ensured. BRIEF DESCRIPTION OF DRAWINGS

[0015] The drawings are used to provide further understanding of the application and constitute a part of the specification, and are used to explain the application together with the following specific embodiments, but do not constitute a limitation to the application. In the drawings:

[0016] Figure 1 is a first structural schematic diagram of the application;

[0017] Figure 2 is a second structural schematic diagram of the application;

[0018] Figure 3 is a support frame structure schematic diagram of the application;

[0019] Figure 4 is an electric linear slide structure schematic diagram of the application.

[0020] The reference signs are explained as follows:

[0021] 1, flotation tank; 2, supporting leg; 3, discharge hopper; 5, stirrer; 6, stand; 7, air cylinder; 8, frame; 9, transmission shaft; 10, support frame body; 11, filter screen; 12, passive sprocket; 13, motor; 14, active sprocket; 15, chain; 16, support cross seat; 17, electric linear slide; 18, clamping seat; 19, rubber strip. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the application will be clearly and completely described below with reference to the drawings in the embodiments of the application. Obviously, the described embodiments are only part of the embodiments of the application, not all the embodiments.

[0023] In the description of this application, it should be understood that the terms "upper," "lower," "front," "back," "left," "right," "top," "bottom," "inner," and "outer," etc., indicate the orientation or positional relationship based on the appendix. Figure 1 This description is provided for the convenience of describing this application and for the purpose of simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.

[0024] like Figures 1-4 As shown, an electrolytic aluminum slag flotation machine capable of filtering includes a flotation tank 1, support legs 2, a vertical frame 6, a cylinder 7, a frame 8, a drive shaft 9, a support frame 10, and filter screens 11. The support legs 2 are located at the bottom of the flotation tank 1, the vertical frame 6 is fixed to the top of the flotation tank 1, the cylinder 7 is fixedly installed on the top of the vertical frame 6, and the output end of the cylinder 7 is fixedly connected to the frame 8 to drive the frame 8 to rise and fall. There are two drive shafts 9, both of which are rotatably connected to the frame 8. One end of each of the two filter screens 11 is fixedly connected to the two drive shafts 9 respectively. Each filter screen 11 is provided with a support frame 10, and each drive shaft 9 is connected to a drive assembly that drives its rotation.

[0025] Specifically, when the two filters 11 and the support frame 10 are adjusted to a vertical state, it will not affect the upward movement. Furthermore, when the frame is vertical, the height is half the plane of the flotation box 1 cavity, which will not affect the stirring inside the flotation box 1. At the same time, when the frame is adjusted to a horizontal state, it can cover the cavity of the flotation box 1 to filter the floating impurities.

[0026] Furthermore, the drive assembly includes a passive sprocket 12, a motor 13, a drive sprocket 14, and a chain 15. The motor 13 is fixed to the top of the frame 8, the drive sprocket 14 is mounted on the output shaft of the motor 13, the passive sprocket 12 is fixed to the end of the drive shaft 9 away from the filter screen 11, and the chain 15 is arranged around the outside of the passive sprocket 12 and the drive sprocket 14.

[0027] Specifically, the motor 13 is located at the top of the frame 8 to prevent liquid from damaging the motor 13. The chain 15 drives the passive sprocket 12 below to rotate, which in turn causes the drive shaft 9 and the filter screen 11 to rotate synchronously, adjusting the angle of the support frame 10.

[0028] Furthermore, a stirrer 5 is installed at the bottom of the flotation tank 1 to stir the carbon slag inside the tank.

[0029] Furthermore, it also includes a support crossbeam 16, an electric linear slide 17, a clamp 18, and a rubber strip 19. The support crossbeam 16 is fixedly mounted across the top of the flotation tank 1. The electric linear slide 17 is fixedly mounted on the support crossbeam 16. The clamp 18 is fixedly connected to the output part of the electric linear slide 17 and is placed horizontally in the cavity. The rubber strip 19 is arranged along the length of the clamp 18 at the bottom of the clamp 18 to clean the surface of the support frame 10.

[0030] Specifically, when the support frame 10 filters the carbon residue, it rises to contact the rubber strip 19, and then the clamp holder 18 is driven to translate by the electric linear slide 17, so that the rubber strip 19 sweeps the impurities on the support frame 10.

[0031] Further, the top side of the flotation tank 1 is provided with a discharge hopper 3 to discharge the impurities.

[0032] Further, one end of the filter screen 11 is fixedly connected to the transmission shaft 9, so that the filter screen 11 and the support frame 10 can be adjusted to be horizontal or vertical by the support of the transmission shaft 9.

[0033] Further, the shaft of the air cylinder 7 is vertically arranged to drive the frame 8 to vertically lift.

[0034] Further, the electric linear slide 17 is horizontally arranged on the support cross seat 16, and one end thereof faces the discharge hopper 3.

[0035] In the above structure, the motor 13 is powered to drive the driving sprocket 14 to rotate, and then the passive sprocket 12 is synchronously rotated by the chain 15, so that the filter screen 11 and the support frame 10 are driven to rotate, and the support frame 10 changes the angle to be horizontal or vertical; the carbon residue and water are discharged into the flotation tank 1, and a flotation reagent is added, at this time, the support frame 10 is adjusted to be vertical, the agitator 5 is started to stir the residue water in the flotation tank 1, and the mixture is filled with air to make the system foam, the hydrophobic carbon adheres to the bubbles and floats to the foam layer, and the hydrophilic electrolyte sinks, so that the carbon and the electrolyte in the carbon residue are separated, after rising, the motor 13 is started to drive the support frame 10 to rotate and adjust to be horizontal, the air cylinder 7 is started to collect and drive the frame 8 to rise, and then the support frame 10 rises, the rising impurities are filtered on the support frame 10, the electric linear slide 17 is started to drive the rubber strip 19 to translate, and the impurities on the support frame 10 are swept, and the flotation is completed.

[0036] The above shows and describes the basic principles, main features and advantages of the present application. Those skilled in the art should understand that the present application is not limited to the above embodiments, and the above embodiments and descriptions in the specification are only to illustrate the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A filterable carbon-in-pulp leach plant for aluminium electrolysis, characterised in that: The utility model provides a kind of floatation tank, including floatation tank (1), support (2), stand (6), air cylinder (7), frame (8), transmission shaft (9), support frame (10), filter screen (11), support (2) is arranged at the bottom of floatation tank (1), stand (6) is fixed at the top of floatation tank (1), air cylinder (7) is fixedly installed at the top of stand (6), and air cylinder (7) output end is fixedly connected with frame (8) can drive frame (8) to lift, transmission shaft (9) is two, and is rotatably connected with frame (8), one end of two filter screens (11) is fixedly connected with two transmission shafts (9) respectively, support frame (10) is arranged on filter screen (11), and transmission shaft (9) is respectively connected with the drive assembly that drives its rotation.

2. A filterable aluminium electrolysis carbon residue flotation machine according to claim 1, characterised in that: Drive assembly includes passive sprocket (12), motor (13), driving sprocket (14), chain (15), motor (13) is fixed at the top of frame (8), driving sprocket (14) is arranged on motor (13) output shaft, passive sprocket (12) is fixedly arranged at the end of transmission shaft (9) away from filter screen (11), chain (15) is arranged outside passive sprocket (12) and driving sprocket (14) around.

3. A filterable aluminium electrolysis carbon residue flotation machine according to claim 1, characterised in that: The bottom of floatation tank (1) is provided with a stirrer (5).

4. A floatation machine capable of filtering of carbon slag from electrolytic aluminium according to claim 1, characterized in that: It also includes support cross seat (16), electric linear slide (17), clamping seat (18), rubber strip (19), support cross seat (16) is fixedly arranged at the top of floatation tank (1) across, electric linear slide (17) is fixedly arranged on support cross seat (16), clamping seat (18) is fixedly connected with the output part of electric linear slide (17), and rubber strip (19) is arranged at the bottom of clamping seat (18) to clean the surface of support frame (10).

5. A filterable aluminium electrolysis carbon residue flotation machine according to claim 4, characterised in that: The top of floatation tank (1) is provided with a discharge hopper (3).

6. A filterable aluminium electrolysis carbon residue flotation machine according to claim 1, characterised in that: One end of filter screen (11) is fixedly connected with transmission shaft (9) to make filter screen (11) and support frame (10) can be adjusted to horizontal or vertical state by the support of transmission shaft (9).

7. A filterable aluminium electrolysis carbon residue flotation machine according to claim 1, characterized in that: The axial direction of air cylinder (7) is vertically arranged to drive frame (8) to lift vertically.

8. A filterable aluminium electrolysis carbon residue flotation machine according to claim 5, characterised in that: Electric linear slide (17) is horizontally arranged on support cross seat (16), and one end is towards discharge hopper (3).