Phenolic aldehyde plate surface treatment device
By designing a phenolic board surface treatment device and employing a coating mechanism and spraying components, uniform coating of the phenolic board surface is achieved, solving the problem of uneven coating caused by manual spraying and improving the protective performance and aesthetics of the phenolic board.
Patent Information
- Application Number
- CN202520478235.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-03-19
AI Technical Summary
In the current surface treatment process of phenolic boards, manual spraying methods are difficult to guarantee the uniformity of the coating, resulting in an uneven surface that affects the appearance and quality of the product.
A phenolic board surface treatment device is designed, which employs a coating mechanism and spraying components, including a drive motor, a brush roller and a spray pipe, to achieve uniform coating of paint on the surface of phenolic boards and ensure the uniformity and consistency of the coating.
It improves the automation level and accuracy of coating operations, solves the problem of uneven coating thickness, and enhances the protective performance and aesthetics of phenolic boards.
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Figure CN223698236U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to phenolic board processing technical field, concretely to phenolic board surface treatment device. BACKGROUND
[0002] Phenolic board is usually the board material that phenolic resin and wood, paper, cloth, fiber etc. coating are combined. Phenolic resin is a kind of thermosetting resin, has excellent heat resistance, corrosion resistance and strength, so phenolic board is often used in the place needing high strength, high heat resistance and fire resistance.
[0003] At present, when the phenolic board surface is processed, waterproof, anticorrosive etc. coating needs to be applied to improve its performance, however, the manual spraying mode commonly used at present can be applied to the application of waterproof, anticorrosive, but it is often difficult to guarantee the uniformity of coating, and it is easy to cause the uneven phenomenon on the phenolic board surface, thereby affecting the appearance and quality of product, finally causing the adverse effect on the later sale and use. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of phenolic board surface treatment device to solve the problems raised in the above background.
[0005] To achieve the above object, the utility model provides the following technical scheme: a kind of phenolic board surface treatment device, including operation board and two positioning frames, further comprising:
[0006] Coating mechanism is arranged at the side of positioning frame, the coating mechanism includes drive motor, first brush roller and first transmission wheel;
[0007] The storage tank is fixed to the top of the side of operation board, the top flange of storage tank is connected with feed inlet, the side of the top of operation board is provided with spraying assembly, and the spraying assembly includes pump body, material suction pipe and conveying pipe;
[0008] Supporting leg is fixed to the bottom of the four corners of operation board, the bottom of operation board is fixedly connected with material collecting groove, and the both sides of the bottom of operation board are provided with sliding groove.
[0009] Preferably, the bottom of the drive motor is fixedly connected with the operation board, one side of the first brush roller penetrates into the inner cavity of the positioning frame and is fixedly connected with the drive motor, one side of the first brush roller is fixedly connected with the positioning frame through bearing, the inner cavity of the first transmission wheel is fixedly connected with the first brush roller, the surface of the first transmission wheel is meshingly connected with gear belt, the inner cavity of the top of gear belt is meshingly connected with second transmission wheel, the inner cavity of the second transmission wheel is weldedly fixed with second brush roller, and one side of the second brush roller is slidably inserted into the inner cavity of the positioning frame and is fixedly connected with one of the positioning frames through bearing.
[0010] Preferably, the surface of the first and second brushing rollers is bolted with a soft brush for uniform brushing of the surface of the phenolic board.
[0011] Preferably, the bottom of the pump body is fixedly connected with the operation plate, one side of the material suction pipe is connected with the pump body flange, one end of the material suction pipe is connected with the storage tank flange, one end of the conveying pipe is connected with the pump body flange, the top of the conveying pipe is seamlessly welded with the spray pipe, the bottom of the spray pipe is flange-connected with the spray shell, and the two sides of the spray shell are fixedly connected with the opposite sides of the two positioning frames.
[0012] Preferably, the surface of the conveying pipe is slidably sleeved with the positioning sleeve, and one side of the positioning sleeve is fixedly connected with one of the positioning frames.
[0013] Preferably, the top of the operation plate is fixedly connected with the support rod at both ends, and the opposite sides of the support rod are fixedly connected with the rotating roller for transporting the phenolic board through the bearing.
[0014] Preferably, the two sides of the material collecting groove are fixedly connected with the sliding block, and the top of the sliding block is slidably inserted into the inner cavity of the sliding groove.
[0015] Compared with the prior art, the phenolic board surface treatment device has the following beneficial effects:
[0016] The phenolic board surface treatment device has the following beneficial effects: BRIEF DESCRIPTION OF DRAWINGS
[0017] Figure 1 The phenolic board surface treatment device has the following beneficial effects:
[0018] Figure 2 The phenolic board surface treatment device has the following beneficial effects:
[0019] Figure 3 The phenolic board surface treatment device has the following beneficial effects:
[0020] Figure 4 The phenolic board surface treatment device has the following beneficial effects:
[0021] In the figure: 1, operation plate; 2, positioning frame; 3, coating mechanism; 301, driving motor; 302, first brush roller; 303, first transmission wheel; 304, gear belt; 305, second transmission wheel; 306, second brush roller; 307, soft brush; 4, storage box; 5, feeding port; 6, spraying assembly; 601, pump body; 602, pumping pipe; 603, conveying pipe; 604, spraying pipe; 605, spraying shell; 7, supporting leg; 8, material collecting tank; 9, chute; 10, positioning sleeve; 11, supporting rod; 12, rotating roller; 13, sliding block. DETAILED DESCRIPTION
[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0023] Please refer to Figures 1-4 As shown in the figure, a phenolic plate surface treatment device comprises operation plate 1 and two positioning frames 2, and further comprises coating mechanism 3 arranged on one side of positioning frame 2. Coating mechanism 3 comprises driving motor 301, first brush roller 302 and first transmission wheel 303.
[0024] The bottom of the driving motor 301 is fixed to the operation plate 1 by using the cooperation of the nut and the nut cap to achieve the fastening of the driving motor 301. One side of the first brushing roller 302 penetrates into the inner cavity of the positioning frame 2 and is fixedly connected with the driving motor 301. One side of the first brushing roller 302 is fixedly connected with the positioning frame 2 through a bearing. The inner cavity of the first transmission wheel 303 is fixed with the first brushing roller 302 in a welding manner to avoid the phenomenon of falling off in the subsequent process. The surface of the first transmission wheel 303 is engaged with the gear belt 304. The inner cavity of the top of the gear belt 304 is engaged with the second transmission wheel 305. The inner cavity of the second transmission wheel 305 is welded with the second brushing roller 306. One side of the second brushing roller 306 is slidingly inserted into the inner cavity of the positioning frame 2 and is fixedly connected with one of the positioning frames 2 through a bearing. The surfaces of the first brushing roller 302 and the second brushing roller 306 are both fixed with soft brushes 307 for uniformly brushing the surface of the phenolic board by using bolts. Both ends of the top of the operation plate 1 are fixed with support rods 11 in a bolted manner. The opposite sides of the support rods 11 are both fixedly connected with rotating rollers 12 for transporting the phenolic board through bearings. First, the phenolic board is properly placed on the flat surface of the rotating roller 12. Then the phenolic board is pushed along the rotating roller 12 by external force. In this process, the rotating roller 12 will smoothly rotate, further assisting the phenolic board to move smoothly until it is accurately pushed to the contact surface of the first brushing roller 302 and the second brushing roller 306. Then, the driving motor 301 is started, and the output shaft of the driving motor 301 drives the first brushing roller 302 to start rotating. The rotation of the first brushing roller 302 drives the first transmission wheel 303 connected thereto to rotate synchronously. Then, through the close cooperation of the meshing gear belt 304, the second transmission wheel 305 is driven to rotate. The rotation of the second transmission wheel 305 drives the second brushing roller 306 to start working. With the coordinated rotation of the first brushing roller 302 and the second brushing roller 306, the soft brushes 307 installed on their surfaces also start to rotate efficiently. The front and back surfaces of the phenolic board are comprehensively and uniformly brushed with waterproof, anticorrosive and other coatings. The coating process ensures that the surface of the phenolic board can obtain a uniform coating effect, thereby significantly improving the protection performance and overall aesthetic degree of the product.
[0025] The storage tank 4 is fixed to one side of the top of the operation plate 1. The top flange of the storage tank 4 is connected with the feeding port 5. The top of one side of the operation plate 1 is provided with a spraying assembly 6. The spraying assembly 6 comprises a pump body 601, a material extraction pipe 602 and a conveying pipe 603.
[0026] The bottom of the pump body 601 is fixed and fastened to the operation plate 1 by means of the cooperation of a nut and a nut cap, one side of the material suction pipe 602 is connected to the flange of the pump body 601, one end of the material suction pipe 602 is connected to the flange of the storage tank 4, one end of the conveying pipe 603 is connected to the flange of the pump body 601, the top of the conveying pipe 603 is seamlessly welded with the spraying pipe 604, the bottom of the spraying pipe 604 is connected to the flange of the spraying shell 605, and the two sides of the spraying shell 605 are fixedly connected to the opposite sides of the two positioning frames 2. First, the waterproof or anticorrosive paint is injected into the inner cavity of the storage tank 4 through the feeding port 5, and the paint is sufficient and ready for use, then the pump body 601 is started, the pump body 601 uses its strong suction force to extract the paint in the storage tank 4 and introduce it into the inner cavity of the material suction pipe 602, the paint stably flows in the material suction pipe 602 and is further conveyed to the inner cavity of the conveying pipe 603, the conveying pipe 603 serves as a bridge connecting the material suction pipe 602 and the spraying assembly 6, ensuring the continuous and stable conveying of the paint, then the paint is conveyed to the inner cavity of the spraying pipe 604 through the conveying pipe 603, the spraying pipe 604 conveys the paint to the spraying shell 605, the paint is sprayed onto the surfaces of the first brushing roller 302 and the second brushing roller 306 in a uniform manner through the spraying holes or nozzles designed on the spraying shell 605, the two brushing rollers are uniformly covered with a layer of paint, preparing for the subsequent brushing work, when the phenolic board is pushed between the first brushing roller 302 and the second brushing roller 306, the rotation of the brushing rollers uniformly transfers the paint to the surface of the phenolic board, in this way, the phenolic board is effectively brushed, and the surface of the phenolic board is uniformly covered with a layer of waterproof or anticorrosive paint, thereby achieving the expected brushing effect and protection performance.
[0027] The support legs 7 are fixed to the four corners of the bottom of the operation plate 1, the bottom of the operation plate 1 is fixedly connected with the material collecting tank 8, and the two sides of the bottom of the operation plate 1 are provided with the sliding grooves 9.
[0028] The surface of the conveying pipe 603 is slidably sleeved with the positioning sleeve 10, one side of the positioning sleeve 10 is fixed to one of the positioning frames 2 by means of bolts, so as to fasten the positioning sleeve 10 and avoid falling off, and the two sides of the material collecting tank 8 are fixedly connected with the sliding blocks 13 by means of seamless welding, and the top of the sliding block 13 is slidably inserted into the inner cavity of the sliding groove 9; through the stable connection of the positioning sleeve 10 and the positioning frame 2, the effective fixing of the conveying pipe 603 is realized, and the stability and accuracy of the conveying pipe 603 in the working process are ensured. This connection mode not only enhances the supporting force of the conveying pipe 603, but also avoids the problems of paint leakage or poor conveying caused by pipe shaking or displacement, at the same time, through the sliding cooperation of the sliding block 13 and the sliding groove 9, the material collecting tank 8 is provided with convenient moving and positioning functions, and the sliding block 13 slides in the sliding groove 9, so that the material collecting tank 8 can adjust the position according to actual needs.
[0029] Working principle: first waterproof or anticorrosive paint through the feed inlet 5 into the storage tank 4 cavity, ensure that the paint is sufficient and ready, then start the pump body 601, the pump body 601 by its strong suction, the paint in the storage tank 4 is extracted and introduced into the inner cavity of the suction pipe 602, the paint in the suction pipe 602 stable flow, further transported to the inner cavity of the delivery pipe 603, the delivery pipe 603 as the bridge connecting the suction pipe 602 and spraying assembly 6, to ensure the continuous, stable delivery of paint, then, the paint is transported to the inner cavity of the spray pipe 604 through the delivery pipe 603, the spray pipe 604 is transported to the spray shell 605, the paint is sprayed to the surface of the first brush roller 302 and the second brush roller 306 in a uniform, delicate way through the spray hole or nozzle designed by the spray shell 605, the two brush rollers are evenly covered with a layer of paint, which prepares for the subsequent brushing work, when the phenolic board is pushed to the first brush roller 302 and the second brush roller 306, the rotation of the brush roller will evenly transfer the paint to the surface of the phenolic board, in this way, the phenolic board is effectively brushed, and the surface is evenly covered with a layer of waterproof or anticorrosive paint, so as to achieve the expected brushing effect and protection performance, finally, the phenolic board is placed on the flat surface of the rotating roller 12, and then the phenolic board is pushed along the rotating roller 12 by external force, in the process, the rotating roller 12 will rotate smoothly, further helping the phenolic board to move smoothly, until it is pushed to the contact surface of the first brush roller 302 and the second brush roller 306, then start the driving motor 301, the output shaft of the driving motor 301 drives the first brush roller 302 to start rotating, the rotation of the first brush roller 302 drives the first transmission wheel 303 to rotate synchronously, and then drives the second transmission wheel 305 to rotate through the close cooperation of the meshing gear belt 304, the rotation of the second transmission wheel 305 drives the second brush roller 306 to start working, with the coordinated rotation of the first brush roller 302 and the second brush roller 306, the soft brush 307 installed on their surface also starts high-efficiency rotation, which brushes the front and back of the phenolic board evenly and comprehensively, and the paint after brushing also flows to the inner cavity of the collecting tank 8, this delicate coating process ensures that the surface of the phenolic board can obtain uniform coating effect, thereby significantly improving the protection performance and overall aesthetic of the product.
[0030] It is to be understood that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting; it is not intended to exclude myriad other embodiments of the present application that other inventors can develop based on the same general inventive concepts embodied by the described embodiments. That is, although the present application is described in terms of particular embodiments and implementations, it is to be understood that the terminology used is for the purpose of descriptive clarity and that it is intended to be limited only by the words recited in the appended claims. The scope of the present application shall be limited only by the claims.
[0031] While the embodiments of the present application have been shown and described with respect to particular embodiments thereof, it will be understood by those skilled in the art that various changes in form and details can be made therein without departing from the spirit and scope of the application. Therefore, the scope of the application should not be limited by the embodiments, but should be defined only in accordance with the following claims and their equivalents.
Claims
1. A device for treating the surface of a phenolic board comprising an operating plate (1) and two positioning frames (2), characterized in that, Also include: The coating mechanism (3) is arranged on one side of the positioning frame (2), the coating mechanism (3) includes driving motor (301), first brush roller (302) and first transmission wheel (303); The top flange of the storage tank (4) is connected with the feeding port (5), one side of the top of the operating plate (1) is provided with a spraying assembly (6), the spraying assembly (6) includes a pump body (601), a material suction pipe (602) and a conveying pipe (603); The bottom of the driving motor (301) is fixedly connected with the operating plate (1), one side of the first brush roller (302) penetrates into the inner cavity of the positioning frame (2) and is fixedly connected with the driving motor (301), one side of the first brush roller (302) is fixedly connected with the positioning frame (2) through a bearing, the inner cavity of the first transmission wheel (303) is fixedly connected with the first brush roller (302), the surface of the first transmission wheel (303) is meshingly connected with a gear belt (304), the inner cavity of the top of the gear belt (304) is meshingly connected with a second transmission wheel (305), the inner cavity of the second transmission wheel (305) is welded with a second brush roller (306), one side of the second brush roller (306) is slidably inserted into the inner cavity of the positioning frame (2) and is fixedly connected with one of the positioning frames (2) through a bearing.
2. A device for treating the surface of a phenolic board according to claim 1, characterized in that: The surface of the first brush roller (302) and the second brush roller (306) is fixedly connected with a soft brush (307) for uniformly brushing the surface of the phenolic board by bolts.
3. A device for treating the surface of a phenolic board according to claim 1, characterized in that: The bottom of the pump body (601) is fixedly connected with the operating plate (1), one side of the material suction pipe (602) is flange-connected with the pump body (601), one end of the material suction pipe (602) is flange-connected with the storage tank (4), one end of the conveying pipe (603) is flange-connected with the pump body (601), the top of the conveying pipe (603) is seamlessly welded with a shower pipe (604), the bottom flange of the shower pipe (604) is connected with a shower shell (605), and the two sides of the shower shell (605) are fixedly connected with the opposite sides of the two positioning frames (2).
4. A device for treating the surface of a phenolic board according to claim 1, characterized in that: The surface of the conveying pipe (603) is slidably sleeved with a positioning sleeve (10), one side of the positioning sleeve (10) is fixedly connected with one of the positioning frames (2).
5. A device for treating the surface of a phenolic board according to claim 1, characterized in that: The top of the operating plate (1) is fixedly connected with a support rod (11), and the opposite sides of the support rod (11) are fixedly connected with a rotating roller (12) for transporting the phenolic board through a bearing.
6. A device for treating the surface of a phenolic board according to claim 1, characterized in that: The two sides of the material collecting tank (8) are fixedly connected with a sliding block (13), and the top of the sliding block (13) is slidably inserted into the inner cavity of the sliding groove (9).
7. A device for treating the surface of a phenolic board according to claim 1, characterized in that: