Gluing press-fitting equipment for upper joint of controller cover body
By designing automated gluing and pressing equipment, the gluing and pressing of the controller cover joints were automated, solving the problems of low efficiency and insufficient precision in manual operation, and improving the uniformity of gluing and the precision of pressing.
Patent Information
- Application Number
- CN202423155734.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In the existing technology, the gluing and pressing process of the controller cover plate joint relies on manual operation, which leads to low efficiency and uneven gluing, and problems such as poor adhesion or glue overflow are easy to occur, resulting in low assembly accuracy of the finished product.
A glue-applying and pressing device for the connector on the controller cover was designed, including a feeding module, a glue-applying module, and a pressing module. The device achieves automated glue application and pressing of the connector through automated feeding, transfer, clamping, and glue-applying mechanisms, ensuring uniform glue application and pressing accuracy.
It improves the efficiency and uniformity of joint adhesive application, enhances work efficiency and pressing accuracy, and solves the problems of low efficiency and insufficient accuracy in manual operation.
Smart Images

Figure CN223698254U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of automation equipment especially, it is a kind of glueing and press-fitting equipment of controller cover upper joint. BACKGROUND
[0002] Power assembly is the power source of automobile, is the hub system of power transmission, transformation, is the core of automobile realization running.Power assembly determines the power performance, economy and comfort of automobile, its structure is complex, numerous parts, mechanical precision requirement is high, cost is high.
[0003] At present, in the two-in-one electric drive assembly composed of motor and motor controller, the controller is usually installed on the side wall outside the motor, in order to protect the core components of the controller, the motor controller also needs to be separately provided with a controller cover plate to achieve sealing effect. A water inlet is provided on the controller cover plate, which is connected in communication with the cooling water channel in the controller mounting cavity to cool the controller and the motor. A joint needs to be installed at the water inlet of the controller cover plate. The joint needs to be coated with glue before installation and then pressed into the water inlet. In the prior art, manual coating of glue is usually performed first, and then the joint is press-fitted. Manual coating and press-fitting have low working efficiency, and there are problems such as uneven coating of glue, resulting in poor adhesion between the joint and the cover plate or glue overflow during press-fitting, and low assembly precision of finished products. UTILITY MODEL CONTENTS
[0004] To solve the above problems, the utility model provides a controller cover joint glueing and press-fitting equipment with simple structure and improved working efficiency.
[0005] The main content of the utility model includes: a machine table, a feeding module, a glueing module and a press-fitting module arranged on the machine table,
[0006] The feeding module includes a feeding mechanism and a transfer mechanism arranged above the feeding mechanism. The feeding mechanism is used for feeding the joint. The transfer mechanism is used for transferring the joint from the feeding mechanism to the glueing module, and then transferring the joint coated with glue from the glueing module to the press-fitting module.
[0007] The glueing module includes a clamping mechanism and a glueing mechanism arranged on one side of the clamping mechanism. The clamping mechanism is used for clamping and rotating the joint. The glueing mechanism is used for coating the outer shaft surface of the joint with glue.
[0008] The press-fitting module includes oppositely arranged mounting mechanism and press-fitting mechanism. The mounting mechanism is used for mounting the controller cover. The press-fitting mechanism is used for pressing the joint coated with glue into the mounting hole of the controller cover.
[0009] Preferably, the feeding mechanism comprises a tray for stacking the connectors, a tray support plate for supporting the tray, and a first moving module for driving the tray support plate to move transversely, the tray support plate is provided with a positioning block for limiting the placement position of the tray.
[0010] Preferably, the transferring mechanism comprises a taking component and a three-axis moving module for driving the taking component to move, the taking component comprises a taking clamp and a first rotary cylinder for driving the taking clamp to rotate.
[0011] Preferably, the clamping mechanism comprises a first support, the first support is provided with a rotatable first jig and a first rotary driving member for driving the first jig to rotate, the first jig is provided with a receiving hole, the receiving hole is provided with a positioning stud, and the sidewall of the first jig is provided with an axially extending positioning clamping groove.
[0012] Preferably, the gluing mechanism comprises a gluing head, a first transverse driving member for driving the gluing head to move in a first direction, and a second transverse driving member for driving the first transverse driving member to move in a second direction, the second direction is perpendicular to the first direction.
[0013] Preferably, the pressing mechanism comprises a second jig and a first stamping driving member for driving the second jig to move towards the placing mechanism.
[0014] Preferably, the placing mechanism comprises a carrier base, the carrier base is provided with a carrier plate for placing the controller cover, and the carrier plate is provided with a plurality of limiting blocks for limiting the placement position of the controller cover.
[0015] Preferably, a displacement member is arranged between the carrier base and the carrier plate, the side of the carrier base away from the pressing mechanism is provided with an abutting side plate, and the displacement member drives the carrier base to move away from the pressing mechanism, so that the controller cover on the carrier plate abuts against the abutting side plate.
[0016] Preferably, the displacement member comprises an adjusting slide rail arranged on the carrier base and a first transverse cylinder, the carrier plate is slidingly arranged on the adjusting slide rail through a sliding block, and the first transverse cylinder drives the carrier plate to slide along the adjusting slide rail.
[0017] Preferably, the placing mechanism further comprises a pressing-down member arranged above the carrier plate, the pressing-down member comprises a first support frame and a first lifting cylinder arranged on the first support frame, the output end of the first lifting cylinder is downwardly connected with a pressing-down plate, and the lower end of the pressing-down plate is provided with a pressing-down positioning stud.
[0018] The utility model discloses an advantageous effect lies in: through feeding mechanism and transfer mechanism realize the automation of joint feeding, place the joint in first fixture, drive the synchronous rotation of joint through the rotation of first fixture, the transverse movement of configuration gluing head realizes the gluing of the outer axle surface of joint, effectively improves joint gluing efficiency and improves the uniformity of gluing, and transfer mechanism again transfers the joint that glues to press -fit module, and press -fit module is to controller cover body, effectively improves work efficiency and press -fit precision. BRIEF DESCRIPTION OF DRAWINGS
[0019] Figure 1 It is the three -dimensional structure schematic diagram of a preferred embodiment;
[0020] Figure 2 It is the three -dimensional structure schematic diagram of a preferred embodiment in feeding module;
[0021] Figure 3 It is Figure 2 The partial enlarged structure schematic diagram of place A in middle;
[0022] Figure 4 It is the three -dimensional structure schematic diagram of a preferred embodiment in gluing module;
[0023] Figure 5 It is Figure 4 The partial enlarged structure schematic diagram of place B in middle;
[0024] Figure 6 It is the three -dimensional structure schematic diagram of a preferred embodiment in press -fit module;
[0025] REFERENCE SIGNS:
[0026] 1, machine table, 2, feeding module, 3, gluing module, 4, press -fit module, 5, joint, 6, controller cover body;
[0027] 21, feeding mechanism, 211, tray, 212, tray support plate, 2121, positioning block, 213, first movement module, 22, transfer mechanism, 221, material taking clamping jaw, 222, first rotary cylinder, 223, three -axis movement module;
[0028] 31, clamping mechanism, 311, first support, 312, first fixture, 3121, accommodating hole, 3122, positioning column, 3123, positioning slot, 313, first rotary drive part, 32, gluing mechanism, 321, gluing head, 322, first transverse drive part, 323, second transverse drive part;
[0029] 41. Placement mechanism; 411. Carrier base; 412. Material plate; 413. Displacement component; 414. Abutment side plate; 415. Pressing component; 4151. First support frame; 4152. First lifting cylinder; 4153. Pressing plate; 4154. Pressing positioning column; 42. Pressing mechanism; 421. Second fixture; 422. First stamping drive component. Detailed Implementation
[0030] The technical solution protected by this utility model will be described in detail below with reference to the accompanying drawings.
[0031] like Figure 1 As shown, this application proposes a gluing and pressing device for a connector on a controller cover, which includes a machine base 1, a feeding module 2, a gluing module 3, and a pressing module 4 mounted on the machine base 1. The feeding module 2 is used to feed the connector and transfer it. The gluing module 3 applies glue evenly to the outer axial surface of the connector. After the glued connector is transferred to the pressing module 4, the connector is pressed into the controller cover. This completes the automated gluing and pressing action of the connector, effectively improving work efficiency.
[0032] like Figures 1-2 As shown, the feeding module 2 includes a feeding mechanism 21 for feeding connectors and a transfer mechanism 22 disposed above the feeding mechanism 21. The feeding mechanism 21 includes a tray 211 on which connectors 5 are stacked, a tray support plate 212 for supporting the tray 211, and a first moving module 213 for driving the tray support plate 212 to move laterally. The tray support plate 212 is provided with a positioning block 2121 to limit the placement position of the tray 211 and prevent the tray 211 from moving during the lateral movement of the tray support plate 212. The first moving module 213 drives the material tray 212 to move laterally. The material tray 212 moves to the feeding end, where a manual or robotic arm places a full material tray onto the material tray 212. The first moving module 213 then drives the material tray 212 to move again, so that the full material tray moves to below the output end of the transfer mechanism 22 for connector feeding. After all the connectors 5 on the material tray have been removed, the first moving module 213 drives the material tray 212 back to the feeding end for tray replacement. Preferably, in this embodiment, the feeding mechanism 21 has two sets staggered in the vertical direction, which can realize the alternating feeding of the two sets of material trays, effectively improving work efficiency.
[0033] like Figures 2-3As shown, the transfer mechanism 22 comprises a taking component and a three-axis movement module 223 for driving the taking component to move, wherein the taking component comprises a taking gripper 221 and a first rotary cylinder 222 for driving the taking gripper 221 to rotate, and in the process that the three-axis movement module 223 drives the taking gripper 221 to move, the first rotary cylinder 222 can drive the taking gripper 221 to be in a vertical or horizontal direction. When the taking gripper 221 is in the vertical direction, the connector 5 can be taken out from the tray, and when the taking gripper 221 is rotated to be horizontal by the first rotary cylinder 222, the connector can be transversely moved to the gluing module 3 and the press-fitting module 4, so as to facilitate the connector gluing and press-fitting. Preferably, when the taking gripper 221 clamps the connector 5, the clamping arm of the taking gripper 221 extends into the opening of the connector 5, the clamping arm is opened and is tightened in the opening of the connector 5, so as to clamp the connector after gluing the outer shaft surface of the connector.
[0034] As shown in Figure 4 , the gluing module 3 comprises a clamping mechanism 31 and a gluing mechanism 32 arranged on one side of the clamping mechanism 31, the clamping mechanism 31 is used for clamping the connector and driving the connector to rotate, and the gluing mechanism 32 uniformly glues the outer shaft surface of the connector in the process that the connector rotates.
[0035] As shown in Figures 4-5 , the clamping mechanism 31 comprises a first support 311, a first jig 312 rotatable arranged on the first support 311, and a first rotary driving part 313 for driving the first jig 312 to rotate. The center of the first jig 312 is provided with a receiving hole 3121, the center of the receiving hole 3121 has a positioning plug 3122, and the outer wall of the first jig 312 is provided with an axially extending positioning clamping groove 3123. When the connector is arranged in the first jig 312, one end of the connector is inserted into the receiving hole 3121, the positioning plug 3122 is inserted into the opening of the connector, and the protrusion of the outer wall of the connector is clamped in the positioning clamping groove 3123, so that the first rotary driving part 313 drives the first jig 312 to rotate, and the connector in the first jig 312 rotates synchronously.
[0036] As shown in Figures 4-5 , the gluing mechanism 32 comprises a gluing head 321, a first transverse movement driving part 322 for driving the gluing head 321 to move in a first direction, and a second transverse movement driving part 323 for driving the first transverse movement driving part 322 to move in a second direction, the second direction is perpendicular to the first direction, and the gluing head 321 is connected to a glue supply device through a pipeline. The first transverse movement driving part 322 and the second transverse movement driving part 323 jointly drive the gluing head 321 to move transversely, and the connector rotates synchronously under the gluing head 321, so as to complete the gluing action of the outer shaft surface of the connector, effectively improve the gluing uniformity and gluing efficiency.
[0037] As shown in Figure 6As shown, the press-fitting module 4 comprises a relative arrangement of a placing mechanism 41 and a press-fitting mechanism 42, the placing mechanism 41 is used for fixing the controller cover 6, and the press-fitting mechanism 42 is used for pressing the glued joint into the mounting hole of the controller cover.
[0038] As shown in the figure, Figure 6 The placing mechanism 41 comprises a carrier base 411, and a carrier plate 412 is arranged on the carrier base 411 and used for placing the controller cover, and a plurality of limiting blocks are arranged on the carrier plate 412 and used for limiting the horizontal position of the controller cover. The press-fitting mechanism 42 comprises a second jig 421 used for accommodating the joint and a first stamping driving member 422 used for driving the second jig 421 to move towards the placing mechanism 41. The transfer mechanism 22 takes out the glued joint from the first jig 312 and transfers the joint to the second jig 421, and the first stamping driving member 422 drives the second jig 421 to move towards the carrier plate 412 and press the joint into the controller cover. In the embodiment, the second jig has the same structure as the first jig, and the positioning clamping groove on the second jig corresponds to limit the press-fitting angle of the joint, so that the joint is press-fitted according to the specified angle, and the press-fitting precision is effectively improved.
[0039] As shown in the figure, Figure 6 Preferably, a displacement member 413 is arranged between the carrier base 411 and the carrier plate 412, a side plate 414 is arranged on the side of the carrier base 411 away from the press-fitting mechanism 42, the carrier plate 412 can move away from the press-fitting mechanism 42 through the action of the displacement member 413, so that the controller cover on the carrier plate 412 abuts against the side plate 414, and the side plate 414 directly provides a lateral support force for the controller cover on the carrier plate 412 during the press-fitting process. Preferably, the abutting end of the side plate 414 can be designed to match the side wall of the controller cover. In the embodiment, the displacement member 413 comprises an adjusting slide rail arranged on the carrier base 411 and a first horizontal moving air cylinder (not marked), the extending direction of the adjusting slide rail is consistent with the arrangement direction of the placing mechanism and the press-fitting mechanism, the carrier plate 412 is slidably arranged on the adjusting slide rail through a sliding block, and the first horizontal moving air cylinder drives the carrier plate to slide along the adjusting slide rail.
[0040] As shown in the figure, Figure 6 The placing mechanism 41 further comprises a pressing member 415 arranged above the carrier plate 412, the pressing member 415 comprises a first support frame 4151, a first lifting air cylinder 4152 is arranged on the first support frame 4151, the output end of the first lifting air cylinder 4152 is downwardly connected with a pressing plate 4153, a plurality of pressing positioning columns 4154 are arranged on the lower end surface of the pressing plate 4153 and correspondingly arranged on the controller cover to limit the displacement of the controller cover in the vertical direction.
[0041] The specific working process is as follows: the full material disc 211 is placed on the material disc supporting plate 212 manually by artificial or mechanical hand, the first moving module 213 drives the material disc to move to below the transfer mechanism 22, the three-axis moving module 223 drives the material taking clamp jaw 221 to descend, the material taking clamp jaw 221 clamps the joint. The first rotary air cylinder 222 drives the material taking clamp jaw 221 to rotate to be horizontal, the three-axis moving module 223 drives the joint into the first jig 312, the first rotary driving part 313 drives the first jig 312 to rotate, the first transverse driving part 322 and the second transverse driving part 323 drive the glue coating head 321 to act on the outer shaft surface of the joint, and uniform glue coating is carried out. The three-axis moving module 223 drives the material taking clamp jaw 221 to descend, the joint is taken out from the first jig 312, and then is moved to the second jig 421. The controller cover is placed on the material supporting plate 412 manually by artificial or mechanical hand, the displacement member 413 drives the material supporting plate 412 to move to the side away from the press-fitting mechanism 42, until the controller cover on the material supporting plate 412 abuts against the abutting side plate 414, the first lifting air cylinder 4152 drives the lower pressing plate 4153 to descend, the lower pressing positioning column 4154 is pressed on the controller cover, the first stamping driving part 422 drives the second jig 421 to move to the material supporting plate 412 direction, and the joint is pressed into the mounting hole of the controller cover.
[0042] The above is only the embodiment of the utility model, and does not limit the patent range of the utility model, and equivalent structure or equivalent process transformation using the contents of the utility model specification and drawings, or direct or indirect application in other related technical fields, are all included in the patent protection range of the utility model.
Claims
1. A glue press equipment for controller cover body on joint, its characterized in that, The utility model relates to a controller cover upper joint's glue coating and press equipment, which comprises a machine table, a feeding module, a glue coating module and a press fitting module arranged on the machine table. The feeding module comprises a feeding mechanism for feeding joints and a transfer mechanism arranged above the feeding mechanism. The glue coating module comprises a clamping mechanism and a glue coating mechanism arranged on one side of the clamping mechanism. The press fitting module comprises oppositely arranged setting mechanism and press fitting mechanism.
2. The controller cover upper joint's glue coating and press equipment according to claim 1, wherein the feeding mechanism comprises a tray for stacking joints, a tray supporting plate for supporting the tray and a first moving module for driving the tray supporting plate to move horizontally, and the tray supporting plate is provided with a positioning block for limiting the placement position of the tray.
3. The controller cover upper joint's glue coating and press equipment according to claim 2, wherein the transfer mechanism comprises a material taking assembly and a three-axis moving module for driving the material taking assembly to move, and the material taking assembly comprises a material taking clamp jaw and a first rotary cylinder for driving the material taking clamp jaw to rotate.
4. The controller cover upper joint's glue coating and press equipment according to claim 1, wherein the clamping mechanism comprises a first support, a first jig rotatable arranged on the first support, a first rotary driving member for driving the first jig to rotate, a receiving hole formed in the first jig, a positioning plug arranged in the receiving hole, and an axially extending positioning clamping groove formed in the side wall of the first jig.
5. The controller cover upper joint's glue coating and press equipment according to claim 1, wherein the glue coating mechanism comprises a glue coating head, a first horizontal movement driving member for driving the glue coating head to move in a first direction, and a second horizontal movement driving member for driving the first horizontal movement driving member to move in a second direction perpendicular to the first direction.
6. The controller cover upper joint's glue coating and press equipment according to claim 1, wherein the press fitting mechanism comprises a second jig and a first stamping driving member for driving the second jig to move towards the setting mechanism.
7. The controller cover upper joint's glue coating and press equipment according to claim 1, wherein the setting mechanism comprises a carrier base, and the carrier base is provided with a carrier plate for placing the controller cover, and the carrier plate is provided with a plurality of limiting blocks for limiting the placement position of the controller cover.
8. The controller cover upper joint's glue coating and press equipment according to claim 7, wherein The displacement member is arranged between the carrier base and the carrier plate, and the carrier base is provided with an abutting side plate on the side away from the pressing mechanism. The displacement member drives the carrier base to move away from the side of the pressing mechanism, so that the controller cover plate on the carrier plate abuts against the abutting side plate.
9. The controller cover upper joint gluing and pressing equipment according to claim 8, wherein, The displacement member comprises an adjusting slide rail arranged on the carrier base and a first horizontal movement air cylinder, and the carrier plate is slidingly arranged on the adjusting slide rail through a sliding block, and the first horizontal movement air cylinder drives the carrier plate to slide along the adjusting slide rail.
10. The controller cover upper joint gluing and pressing equipment according to claim 7, wherein, The arrangement mechanism further comprises a pressing-down member arranged above the carrier plate, and the pressing-down member comprises a first support frame and a first lifting air cylinder arranged on the first support frame, the output end of the first lifting air cylinder is downwardly connected with a pressing-down plate, and the lower end of the pressing-down plate is provided with a pressing-down positioning column.