Integrated quartz sand pickling tank

Abstract

The utility model relates to an integrated quartz sand pickling tank which comprises a main body, the top of the pickling tank is of an open structure, a pickling space for pickling quartz sand is formed in the pickling tank, and a discharging hole is formed in the outer wall of the bottom of the pickling tank; a hopper; the movable stirring mechanism comprises a supporting plate, a side plate is installed on the top face of the supporting plate in a sliding mode, a transverse movement power mechanism is installed between the side plate and the supporting plate, a plurality of stirring rods are installed on the side plate, spiral rib plates are arranged on the peripheral faces of the stirring rods, and a vertical plate is vertically and fixedly installed on the top face of the side plate. And a rotating mechanism is mounted at the top of the vertical plate. By moving the stirring mechanism, fluid is stirred in multiple directions in the pickling process, the spiral rib plates on the stirring rods can effectively promote mixing and reaction between pickling liquid and quartz sand particles, it is ensured that the pickling liquid can evenly and fully act on the surface of quartz sand, and therefore the pickling effect is remarkably improved; and more impurities and oxides are removed.

Description

Technical Field

[0001] This utility model relates to the field of quartz sand treatment technology, specifically an integrated quartz sand pickling tank. Background Technology

[0002] In the production of quartz sand, pickling is a crucial step. Traditional quartz sand pickling equipment typically uses static immersion, placing the quartz sand in the pickling solution and relying on the chemical action of the solution to remove impurities. However, this method suffers from uneven pickling results, long processing time, and low utilization efficiency of the pickling solution. Especially when processing large quantities of quartz sand, static immersion often fails to meet the demands of high-efficiency and high-quality production. To improve the pickling effect, some equipment has attempted to introduce agitation mechanisms to enhance the contact and reaction between the pickling solution and the quartz sand. However, most existing agitation equipment is complex in structure, inconvenient to operate, and uses a single agitation method, making it difficult to effectively agitate the pickling solution and quartz sand in different directions, thus limiting further improvements in the pickling effect.

[0003] Therefore, in order to address the shortcomings of existing technologies, it is necessary to make technical improvements to the existing quartz sand pickling equipment in order to meet production needs. Utility Model Content

[0004] The technical problem to be solved by this utility model is to address the shortcomings of the existing technology by providing an integrated quartz sand pickling tank that has a good pickling effect and can agitate the fluid in different directions during pickling, thereby improving the pickling effect of quartz sand.

[0005] The technical problem to be solved by this utility model is achieved through the following technical solution: an integrated quartz sand pickling tank, which includes;

[0006] The main body includes a bottom beam and a vertical beam, with the vertical beam fixed vertically to the top surface of the bottom beam;

[0007] The pickling tank has an open top structure, and the bottom surface of the pickling tank is slidably installed on the top surface of the bottom beam. The inside of the tank forms an pickling space for pickling quartz sand, and a discharge hole is opened on the bottom outer wall of the pickling tank.

[0008] The hopper is detachably mounted on the top surface of the pickling tank;

[0009] The mobile stirring mechanism comprises a support plate, the bottom surface of the support plate is fixed on the top surface of a vertical beam, a side plate is slidingly installed on the top surface of the support plate, a transverse movement power mechanism for driving the horizontal movement of the side plate is installed between the side plate and the support plate, a plurality of stirring rods are rotatably installed on the side plate, the lower ends of the stirring rods are arranged in the pickling tank, helical ribs are arranged on the outer circumferential surface of the stirring rods arranged in the pickling tank, the helical ribs can stir the fluid in the pickling tank, a vertical plate is vertically and fixedly installed on the top surface of the side plate, and a rotating mechanism for driving the rotation of the plurality of stirring rods is installed on the top of the vertical plate.

[0010] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0011] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0012] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0013] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0014] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0015] The technical problems to be solved by the utility model can also be solved by the following technical solutions.

[0016] Compared with the prior art, the utility model has the beneficial technical effects of:

[0017] (1) By moving the stirring mechanism, the fluid is stirred in multiple directions during pickling, and the spiral rib plate on the stirring rod can effectively promote the mixing and reaction between the pickling solution and the quartz sand particles, ensuring that the pickling solution can uniformly and fully act on the surface of the quartz sand, thereby significantly improving the pickling effect and removing more impurities and oxides;

[0018] (2) The introduction of the stirring mechanism not only enhances the pickling effect, but also speeds up the pickling process. Due to the increased contact area and reaction rate of the pickling solution and the quartz sand, the pickling time is shortened, thereby improving the overall production efficiency;

[0019] (3) The bottom surface of the pickling tank is slidably installed on the top surface of the bottom beam, which can be adjusted or replaced according to actual needs, enhancing the flexibility and adaptability of the equipment; at the same time, the detachable design of the hopper also makes different specifications and types of quartz sand can be easily added to the pickling tank;

[0020] (4) The space between the support legs fixedly installed on the bottom surface of the bottom beam and the bottom surface of the bottom beam forms a forklift arm insertion space, which facilitates the transportation and installation of the equipment, reduces the deployment cost and time of the equipment, and improves the usability of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 is a front view structural schematic diagram of the utility model in use;

[0022] Fig. 2 is another front view structural schematic diagram of the utility model in use.

[0023] The drawings are as follows: 1, bottom beam; 2, vertical beam; 3, pickling tank; 4, discharge hole; 5, hopper; 6, mounting plate; 7, support plate; 8, side plate; 9, transverse movement power mechanism; 10, stirring rod; 11, spiral rib plate; 12, vertical plate; 13, rotary motor; 14, toothed belt; 15, support leg. DETAILED DESCRIPTION

[0024] The specific technical solutions of the utility model are further described below with reference to the drawings, so that those skilled in the art can further understand the utility model without limiting its rights.

[0025] Example 1, refer to Figs. 1-2 , the integrated quartz sand pickling tank comprises;

[0026] The main body comprises a bottom beam 1 and a vertical beam 2, both of which are formed into a substantially square body structure, and the vertical beam 2 is fixed vertically on the top surface of the bottom beam 1;

[0027] The acid washing tank 3 is formed as a substantially square tank structure, the top of the acid washing tank 3 is an open structure, the bottom surface of the acid washing tank 3 is slidingly installed on the top surface of the bottom beam 1, an acid washing space for acid washing quartz sand is formed in the acid washing tank 3, and a discharge hole 4 is formed in the bottom outer wall of the acid washing tank 3;

[0028] The hopper 5 is detachably installed on the top surface of the acid washing tank 3, and the mounting plate 6 is installed on the top surface of the acid washing tank 3 through a bolt fastener, the mounting plate 6 is formed as a horizontally arranged square plate structure, the hopper 5 is fixed to the mounting plate 6, and the outlet of the hopper 5 faces the acid washing tank 3;

[0029] The moving stirring mechanism includes a support plate 7 formed as a substantially square plate structure, the bottom surface of the support plate 7 is fixed to the top surface of the vertical beam 2, a side plate 8 is slidingly installed on the top surface of the support plate 7, the side plate 8 is formed as a substantially square plate structure, a transverse movement power mechanism 9 for driving the horizontal movement of the side plate 8 is installed between the side plate 8 and the support plate 7, the transverse movement power mechanism 9 is a telescopic electric cylinder, and can also be a telescopic mechanism such as a pneumatic cylinder, and can be selected according to the use requirement, a plurality of stirring rods 10 are rotatably installed on the side plate 8, and the rotation can be achieved through a rotating bearing, the stirring rods 10 are provided in two, and the number can be selected according to the use requirement and is not limited thereto, the lower ends of the stirring rods 10 are arranged in the acid washing tank 3, and helical rib plates 11 for stirring the fluid in the acid washing tank 3 are arranged on the outer circumferential surfaces of the stirring rods 10 arranged in the acid washing tank 3, the helical rib plates 11 are arranged in a substantially helical shape, a vertical plate 12 is vertically and fixedly installed on the top surface of the side plate 8, the vertical plate 12 is formed as a substantially square plate structure, and a rotating mechanism for driving the rotation of the plurality of stirring rods 10 is installed on the top of the vertical plate 12;

[0030] The rotating mechanism includes a rotating motor 13 installed on the top of the vertical plate 12, the model and specification of the rotating motor 13 can be selected according to the use requirement, the power output end of the rotating motor 13 is directly connected to the top end of the stirring rod 10 through a shaft coupling, serrations are formed on the top outer circumferential surfaces of the plurality of stirring rods 10, and a toothed belt 14 is installed at the serrations of the top of the plurality of stirring rods 10, when the stirring rod 10 directly driven to rotate by the rotating motor 13 rotates, the toothed belt 14 can drive the rotation of the other stirring rods 10;

[0031] It should be noted that the sliding installation is a sliding rail and sliding block installation, that is, the top surface of the bottom beam 1 and the top surface of the support plate 7 are fixedly installed with horizontal sliding rails, and the bottom surface of the acid washing tank 3 and the bottom surface of the side plate 8 are fixedly installed with sliding blocks capable of moving horizontally along the horizontal sliding rails;

[0032] The one-piece quartz sand pickling tank 3 is convenient to move, and the supporting legs 15 are fixedly installed on the bottom surface of the bottom beam 1, and the space between the supporting legs 15 and the bottom surface of the bottom beam 1 forms a forklift arm insertion space.

[0033] The use principle of the one-piece quartz sand pickling tank 3 in embodiment 1 is as follows:

[0034] Firstly, the one-piece quartz sand pickling tank 3 is transported to the appropriate working position by the forklift arm of the forklift, then an appropriate amount of quartz sand is added into the pickling tank 3 through the hopper 5, the hopper 5 is detachably installed on the mounting plate 6 on the top surface of the pickling tank 3 through bolt fasteners, which is convenient for replacement or cleaning according to needs, the quartz sand falls into the pickling tank 3 through the outlet of the hopper 5 to form a quartz sand layer to be pickled, then an appropriate amount of pickling liquid is added into the pickling tank 3, which will cover the quartz sand layer, at this time, the horizontal movement power mechanism 9 in the moving stirring mechanism is started to drive the side plate 8 and the stirring rods 10 thereon to move horizontally on the supporting plate 7, the lower end of the stirring rod 10 is placed in the pickling tank 3, and the spiral rib plate 11 on the outer periphery thereof will stir the pickling liquid and the quartz sand to promote their mixing and reaction, at the same time, the rotating motor 13 in the rotating mechanism is started, and the power output end of the rotating motor 13 directly drives one stirring rod 10 to rotate through a shaft coupling, since the top outer periphery of the stirring rod 10 is provided with sawteeth and the toothed belt 14 is installed thereon, when one stirring rod 10 rotates, the other stirring rods 10 will be driven to rotate synchronously through the toothed belt 14, so that the stirring rods 10 will rotate while moving horizontally to realize multi-directional stirring of the pickling liquid and the quartz sand, and further improve the pickling effect.

[0035] During the pickling process, the operating parameters of the horizontal movement power mechanism 9 and the rotating mechanism, such as movement speed and rotation speed, can be adjusted as needed to optimize the pickling effect, after the pickling is completed, the horizontal movement power mechanism 9 and the rotating mechanism are turned off, the discharge hole 4 at the bottom of the pickling tank 3 is opened, and the pickled quartz sand is discharged, and the process is completed.

Claims

1. An integrated quartz sand pickling tank, characterized in that: It includes; The main body includes a bottom beam and a vertical beam, with the vertical beam fixed vertically to the top surface of the bottom beam; The pickling tank has an open top structure, and the bottom surface of the pickling tank is slidably installed on the top surface of the bottom beam. The inside of the tank forms an pickling space for pickling quartz sand, and a discharge hole is opened on the bottom outer wall of the pickling tank. The hopper is detachably mounted on the top surface of the pickling tank; A movable agitation mechanism includes a support plate, the bottom surface of which is fixed to the top surface of a vertical beam. A side plate is slidably mounted on the top surface of the support plate. A transverse moving power mechanism for driving the side plate to move horizontally is installed between the side plate and the support plate. Several agitation rods are rotatably mounted on the side plate. The lower ends of the agitation rods are placed in an acid pickling tank. Spiral ribs for agitating the fluid in the acid pickling tank are provided on the outer circumference of the agitation rods placed in the acid pickling tank. A vertical plate is vertically fixed on the top surface of the side plate. A rotating mechanism for driving the several agitation rods to rotate is installed on the top of the vertical plate.

2. The integrated quartz sand pickling tank according to claim 1, characterized in that: The sliding installation mentioned above is a slide rail slider installation.

3. The integrated quartz sand pickling tank according to claim 1, characterized in that: An mounting plate is installed on the top surface of the pickling tank using bolt fasteners. The hopper is fixed on the mounting plate, and the outlet of the hopper faces the inside of the pickling tank.

4. The integrated quartz sand pickling tank according to claim 1, characterized in that: The lateral movement power mechanism is a telescopic electric cylinder.

5. The integrated quartz sand pickling tank according to claim 1, characterized in that: The stirring rod is provided in two parts.

6. The integrated quartz sand pickling tank according to claim 1, characterized in that: The rotating mechanism includes a rotary motor mounted on the top of the vertical plate. The power output end of the rotary motor is directly connected to the top of the stirring rods via a coupling. Sawtooth teeth are provided on the top outer circumference of several stirring rods, and toothed belts are installed at the sawtooth teeth on the top of several stirring rods.

7. The integrated quartz sand pickling tank according to claim 1, characterized in that: Support legs are fixedly installed on the bottom surface of the bottom beam, and the space between the support legs and the bottom surface of the bottom beam forms the forklift arm insertion space.

Images