Automatic pipeline dirt cleaning device
By designing an automatic pipe cleaning device, which utilizes a rotary flushing mechanism and brushing/scraping components, the problems of low pipe cleaning efficiency and insufficient adaptability in existing technologies are solved, achieving efficient and comprehensive pipe cleaning and adaptability to multiple pipe diameters.
Patent Information
- Application Number
- CN202423298281.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-31
AI Technical Summary
Existing pipe cleaning methods mostly rely on manual operation or simple mechanical tools, which makes it difficult to achieve comprehensive and deep cleaning, resulting in serious dirt residue, low cleaning efficiency, and traditional equipment lacks adaptability to different pipe specifications, requiring frequent equipment replacement, which increases costs and operational difficulty.
An automatic pipe cleaning device was designed, including a cleaning cylinder, a rotating frame, a drive gear, a rotating flushing mechanism, a protective frame, an adjusting frame, a brushing mechanism, and a scraping component. The rotating flushing mechanism uses water flow to achieve self-propelled cleaning, and the brushing mechanism and scraping component are combined to perform deep cleaning of the inner wall of the pipe, adapting to different pipe diameters.
It achieves efficient and comprehensive cleaning of the inner wall of pipes, is suitable for various pipe diameters, improves cleaning efficiency, reduces equipment replacement frequency, and lowers operation difficulty and cost.
Smart Images

Figure CN223698779U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of pipeline dirt automatic cleaning, especially to a pipeline dirt automatic cleaning device. BACKGROUND
[0002] At present, the patent with the announcement number CN219112412U discloses a pipeline dirt cleaning structure, a pipeline dirt cleaning structure, including base, the base is fixedly connected with support frame, the support frame top is provided with the scrubbing mechanism, the scrubbing mechanism includes fixed link, water spray pipe, strip-shaped scraping block and rotary brush, the fixed link is fixedly installed on the support frame, and the water spray pipe is arranged through the fixed link, a plurality of spray heads are arranged on the fixed link, a plurality of water spray holes are arranged on the spray head, and the water spray hole is communicated with the water spray pipe, the fixed link is rotatably connected with the turntable, the strip-shaped scraping block and the rotary brush are installed on the turntable, and the turntable is drivingly connected with the driving mechanism, the pipeline dirt cleaning structure has the advantages of high cleaning efficiency, good cleaning effect, convenient adjustment of pipeline scrubbing size according to actual needs and high applicability.
[0003] The pipeline dirt automatic cleaning device is an automatic device designed for cleaning the pipeline dirt, which integrates the power system, the cleaning part and the control system, and the power system can be a motor, a hydraulic pump and the like, which provides power for the cleaning part to promote the movement of the cleaning part in the pipeline or drive the cleaning action. UTILITY MODEL CONTENTS
[0004] The utility model discloses a pipeline dirt automatic cleaning device, which aims at solving the problems of the existing pipeline cleaning, such as the dependence on manual operation or simple mechanical tools, single cleaning method, difficulty in cleaning the inner wall of the pipeline in all directions and depth, serious dirt residue, low cleaning efficiency, the need for additional power device in the propulsion aspect, increased cost and operation difficulty, interruption of the cleaning process due to power problems, and low cleaning efficiency of most traditional devices only working for specific pipe diameters and lacking adaptability to different specifications of the pipeline.
[0005] In order to achieve the above object, the utility model provides a pipeline dirt automatic cleaning device, including the cleaning cylinder, the left side fixed communication of cleaning cylinder has the water inlet pipe, the inner wall rotation of cleaning cylinder is connected with the rotating frame, the front of cleaning cylinder is provided with drive gear, the right side fixed communication of rotating frame has rotary flushing mechanism, the surface of rotating frame is provided with the protection frame, the surface of protection frame is connected with the adjusting frame, the inner wall of adjusting frame is connected with the brush removal mechanism, the surface of brush removal mechanism is provided with the scraping assembly.
[0006] Preferably, the brush removal mechanism includes a brush holder, a lifting frame and a stud, the side close to the lifting frame of the brush holder is connected with the lifting frame, the right side of the stud is fixedly connected with the left side of the lifting frame, the surface of the lifting frame is movably connected with the inner wall of the adjusting frame, and the surface of the stud is movably connected with the inner wall of the adjusting frame.
[0007] Preferably, the surface of the stud is threadedly connected with a nut, and the right side of the nut is in close contact with the left side of the adjusting frame.
[0008] Preferably, the scraping assembly includes a scraper and a connecting block, the bottom of the scraper is connected with the top of the connecting block, and the side close to the lifting frame of the connecting block is connected with the lifting frame.
[0009] Preferably, the surface of the rotating frame is connected with a rotating gear, and the drive gear is engaged with the rotating gear.
[0010] Preferably, the front of the cleaning cylinder is connected with an output assembly, and the right side of the output assembly is connected with the left side of the drive gear.
[0011] Preferably, the rotary flushing mechanism includes a spray head, a rotary elbow and a communication pipe, the side close to the rotary elbow of the spray head is fixedly communicated with the rotary elbow, the side close to the communication pipe of the rotary elbow is fixedly communicated with the communication pipe, and the left side of the communication pipe is fixedly communicated with the right side of the rotating frame.
[0012] Preferably, the surface of the cleaning cylinder is connected with a buffer frame, and the side away from the cleaning cylinder of the buffer frame is connected with a moving wheel assembly.
[0013] In the technical scheme of the utility model, the cleaning cylinder, the water inlet pipe, the rotating frame, the drive gear, the rotary flushing mechanism, the protection frame, the adjusting frame, the brush removal mechanism and the scraping assembly are arranged, the rotary flushing mechanism rotates under the drive of the drive gear, cooperates with the rotary flushing mechanism designed at a special angle, realizes self-propelled cleaning by using water flow, improves the cleaning efficiency, the brush removal mechanism and the scraping assembly driven by the protection frame work together to clean the dirt on the inner wall of the pipeline, effectively removes stubborn stains, the brush removal mechanism can be flexibly adjusted in the adjusting frame according to the specification of the pipeline, is suitable for pipelines with various diameters, meets the cleaning requirements of different pipelines, and is convenient for automatic cleaning of the pipeline. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on the structures shown in these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;
[0016] Figure 2 This is a front view of the cleaning cylinder according to an embodiment of the present invention;
[0017] Figure 3 This is a schematic diagram of the protective frame structure according to an embodiment of the present utility model;
[0018] Figure 4 This is a schematic diagram of the brush removal mechanism according to an embodiment of the present utility model;
[0019] Figure 5 This is a schematic diagram of the rotating frame structure according to an embodiment of the present utility model;
[0020] Figure 6 This is a top view of the rotary flushing mechanism according to an embodiment of the present invention.
[0021] The following are the reference numerals: 1. Cleaning cylinder; 2. Brushing mechanism; 201. Brush holder; 202. Lifting frame; 203. Stud; 3. Scraping assembly; 301. Scraper; 302. Connecting block; 4. Rotary rinsing mechanism; 401. Nozzle; 402. Rotary bend; 403. Connecting pipe; 5. Water inlet pipe; 6. Rotating frame; 7. Drive gear; 8. Protective frame; 9. Adjusting frame; 10. Nut; 11. Rotary gear; 12. Output assembly; 13. Buffer frame; 14. Moving wheel assembly.
[0022] The realization of the purpose, functional features and advantages of this utility model will be further explained in conjunction with the embodiments and with reference to the accompanying drawings. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] It should be noted that all directional indicators (such as up, down, left, right, front, back, etc.) in this utility model embodiment are only used to explain the relative positional relationship and movement of each component in a certain specific posture (as shown in the figure). If the specific posture changes, the directional indicator will also change accordingly.
[0025] Furthermore, in this utility model, the use of terms such as "first," "second," etc., is for descriptive purposes only and should not be construed as indicating or implying their relative importance or implicitly specifying the number of technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include at least one of that feature. In the description of this utility model, "multiple" means at least two, such as two, three, etc., unless otherwise explicitly specified.
[0026] Furthermore, the technical solutions of the various embodiments of this utility model can be combined with each other, but only if they are based on the ability of those skilled in the art to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be considered that such combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.
[0027] This utility model provides an automatic pipe cleaning device, which aims to solve the problems of existing pipe cleaning methods that rely heavily on manual operation or simple mechanical tools, resulting in a single cleaning method, difficulty in achieving comprehensive and deep cleaning of the inner wall of the pipe, serious dirt residue, low cleaning efficiency, and the need for additional power devices for propulsion, which increases cost and operation difficulty. Once the power fails, the cleaning process will be interrupted. Moreover, most traditional devices can only work for specific pipe diameters and lack adaptability to different pipe specifications, requiring frequent equipment replacement and low cleaning efficiency.
[0028] like Figures 1-6 As shown in the figure, an automatic pipe cleaning device provided by this utility model includes a cleaning cylinder 1. A water inlet pipe 5 is fixedly connected to the left side of the cleaning cylinder 1. A rotating frame 6 is rotatably connected to the inner wall of the cleaning cylinder 1. A drive gear 7 is provided on the front side of the cleaning cylinder 1. A rotating flushing mechanism 4 is fixedly connected to the right side of the rotating frame 6. A protective frame 8 is provided on the surface of the rotating frame 6. An adjusting frame 9 is bolted to the surface of the protective frame 8. A brushing mechanism 2 is movably connected to the inner wall of the adjusting frame 9. A scraping component 3 is provided on the surface of the brushing mechanism 2.
[0029] The utility model discloses a technical scheme, through setting up cleaning cylinder 1, water inlet pipe 5, rotating frame 6, drive gear 7, rotary flushing mechanism 4, protection frame 8, adjusting frame 9, brush removal mechanism 2 and scraping assembly 3, rotary flushing mechanism 4 is rotated under the drive of drive gear 7, cooperate the rotary flushing mechanism 4 of special angle design, utilize water flow to realize self -propelled type cleaning, improve the cleaning efficiency, and brush removal mechanism 2 and scraping assembly 3 of protection frame 8 drive cooperate, carry out depth cleaning to pipeline inner wall dirt, effectively remove all kinds of stubborn stains, and brush removal mechanism 2 can be adjusted in adjusting frame 9 according to the pipe specification, be applicable to a variety of pipe diameter pipeline, satisfy the cleaning demand of different pipeline, facilitate the work of pipeline automatic cleaning.
[0030] Among them, please refer to Figure 4 , brush removal mechanism 2 includes brush holder 201, lifting frame 202 and stud 203, the side of brush holder 201 close to lifting frame 202 is bolted with lifting frame 202, the right side of stud 203 is fixedly connected with the left side of lifting frame 202, the surface of lifting frame 202 is movably connected with the inner wall of adjusting frame 9, and the surface of stud 203 is movably connected with the inner wall of adjusting frame 9. In the embodiment, by setting brush holder 201, lifting frame 202 and stud 203, brush removal mechanism 2 has height adjustability, the movable connection of lifting frame 202 and the inner wall of adjusting frame 9 and the cooperation of stud 203 and adjusting frame 9, the height position of brush holder 201 can be adjusted according to the actual pipe diameter of the pipeline by the operator, so that the brush holder 201 can closely fit the inner wall of the pipeline with different pipe diameters, efficient and comprehensive dirt brushing is realized, and the adaptability and cleaning effect of brush removal mechanism 2 to various pipe diameters are effectively improved.
[0031] Further, please continue to refer to Figure 4 The surface of stud 203 is screw-connected with nut 10, and the right side of nut 10 is in close contact with the left side of adjusting frame 9. In the embodiment, by setting nut 10, the screw connection of nut 10 and stud 203, and the close contact of nut 10 and adjusting frame 9, a good fixing effect is achieved, which facilitates the stable fixing work of lifting frame 202.
[0032] Please continue to refer to Figure 4The scraping assembly 3 comprises a scraping plate 301 and a connecting block 302. The bottom of the scraping plate 301 is bolted to the top of the connecting block 302, and the connecting block 302 is bolted to one side of the lifting frame 202. In this embodiment, the scraping plate 301 and the connecting block 302 constitute the scraping assembly 3 which works with the brushing mechanism 2. After the dirt is preliminarily brushed by the brush holder 201, the scraping plate 301 can scrape the dirt remaining on the inner wall of the pipeline. The close cooperation of the scraping plate 301 and the brush holder 201 can deal with different types of dirt, enhance the cleaning ability of stubborn stains, and further improve the cleaning degree of the inner wall of the pipeline.
[0033] Please refer to Figure 5 The surface of the rotating frame 6 is bolted with a rotating gear 11, and the driving gear 7 is engaged with the rotating gear 11. In this embodiment, the rotating gear 11 and the engagement structure of the driving gear 7 can stably and efficiently transmit the power of the driving gear 7 to the rotating frame 6, so as to ensure the rotating frame 6 to rotate stably and continuously under the driving, thereby driving the rotating flushing mechanism 4, the protective frame 8, and the related brushing mechanism 2 and scraping assembly 3 to work in order.
[0034] In addition, please refer to Figure 6 The front side of the cleaning barrel 1 is bolted with an output assembly 12, and the right side of the output assembly 12 is bolted with the left side of the driving gear 7. In this embodiment, the output assembly 12 optimizes the connection structure between the driving gear 7 and the cleaning barrel 1, so that the driving gear 7 can be more stably installed on the front side of the cleaning barrel 1, and effectively transmit power to the rotating gear 11.
[0035] In addition, please refer to Figure 6 The rotating flushing mechanism 4 comprises a spray head 401, a rotating elbow 402, and a communication pipe 403. The spray head 401 is fixedly communicated with the rotating elbow 402, the rotating elbow 402 is fixedly communicated with the communication pipe 403, and the left side of the communication pipe 403 is fixedly communicated with the right side of the rotating frame 6. In this embodiment, the impact force of the water flow and the special setting of the rotating elbow 402 are utilized to realize the omnidirectional flushing of the inner wall of the pipeline. When the water flow enters the rotating elbow 402 through the communication pipe 403, it is sprayed from the spray head 401 under the pressure, and the rotating elbow 402 drives the spray head 401 to rotate, so that the water flow can cover every corner of the inner wall of the pipeline, and effectively remove the dirt.
[0036] In addition, please refer to Figure 5The surface of the cleaning cylinder 1 is bolted with a buffer bracket 13, and the side, away from the cleaning cylinder 1, of the buffer bracket 13 is bolted with a moving wheel assembly 14. In the embodiment, by setting the buffer bracket 13 and the moving wheel assembly 14, the problem of stable sliding of the cleaning cylinder 1 in the pipeline is solved. When the cleaning cylinder 1 slides on the inner wall of the pipeline, the buffer bracket 13 drives the moving wheel assembly 14 to be in close contact with the inner wall of the pipeline. The moving wheel assembly 14 utilizes the characteristics of unidirectional rotation and the limiting effect between each other, so that the cleaning cylinder 1 can only stably slide along the axial direction of the pipeline, and will not rotate due to the rotation of the rotating washing mechanism 4, thereby ensuring the stability and safety of the device during the cleaning process, and also helping to improve the cleaning precision and effect, and ensuring that the dirt in each part can be effectively cleaned.
[0037] The above only describes the preferred embodiments of the present application, and does not limit the patent range of the present application. Any equivalent structural transformation, direct / indirect application in other related technical fields, or the like, which is made under the concept of the present application, by using the content of the present application specification and drawings, is included in the patent protection range of the present application.
Claims
1. A device for automatic cleaning of fouling in a pipe, characterized in that The pipeline dirt automatic cleaning device includes a cleaning cylinder (1), a water inlet pipe (5) is fixedly communicated with the left side of the cleaning cylinder (1), a rotating frame (6) is rotatably connected to the inner wall of the cleaning cylinder (1), a driving gear (7) is arranged on the front side of the cleaning cylinder (1), a rotating flushing mechanism (4) is fixedly communicated with the right side of the rotating frame (6), a protection frame (8) is arranged on the surface of the rotating frame (6), an adjusting frame (9) is bolted to the surface of the protection frame (8), a brushing mechanism (2) is movably connected to the inner wall of the adjusting frame (9), and a scraping assembly (3) is arranged on the surface of the brushing mechanism (2).
2. The apparatus for automatic cleaning of pipe fouling according to claim 1, characterized in that, The brushing mechanism (2) includes a brush frame (201), a lifting frame (202) and a stud (203), one side of the brush frame (201) close to the lifting frame (202) is bolted to the lifting frame (202), the right side of the stud (203) is fixedly connected to the left side of the lifting frame (202), the surface of the lifting frame (202) is movably connected to the inner wall of the adjusting frame (9), and the surface of the stud (203) is movably connected to the inner wall of the adjusting frame (9).
3. The apparatus according to claim 2, wherein The surface of the stud (203) is threadedly connected with a nut (10), and the right side of the nut (10) is in close contact with the left side of the adjusting frame (9).
4. The apparatus for automatic cleaning of pipe fouling according to claim 2, wherein The scraping assembly (3) includes a scraper (301) and a connecting block (302), the bottom of the scraper (301) is bolted to the top of the connecting block (302), and one side of the connecting block (302) close to the lifting frame (202) is bolted to the lifting frame (202).
5. The apparatus for automatic cleaning of pipe fouling according to claim 1, wherein The surface of the rotating frame (6) is bolted with a rotating gear (11), and the driving gear (7) is engaged with the rotating gear (11).
6. The apparatus for automatic cleaning of pipe fouling according to claim 1, wherein The front side of the cleaning cylinder (1) is bolted with an output assembly (12), and the right side of the output assembly (12) is bolted to the left side of the driving gear (7).
7. The apparatus for automatic cleaning of pipe fouling according to claim 1, wherein The rotating flushing mechanism (4) includes a spray head (401), a rotating elbow (402) and a communication pipe (403), the spray head (401) is fixedly communicated with the rotating elbow (402) on one side close to the rotating elbow (402), the rotating elbow (402) is fixedly communicated with the communication pipe (403) on one side close to the communication pipe (403), and the left side of the communication pipe (403) is fixedly communicated with the right side of the rotating frame (6).
8. The apparatus for automatic cleaning of pipe fouling according to claim 1, wherein The surface of the cleaning cylinder (1) is bolted with a buffer frame (13), and the side, away from the cleaning cylinder (1), of the buffer frame (13) is bolted with a moving wheel assembly (14).
Citation Information
Patent Citations
Pipeline dirt cleaning structure
CN219112412U