High-precision semi-automatic punching machine

Abstract

The utility model discloses a high-precision semi-automatic punching machine which comprises a machine frame, a control system arranged on the machine frame and a monitoring system connected with the control system, the machine frame is sequentially provided with a punching mechanism, a balance mechanism connected with the punching mechanism, a first driving mechanism and a first transmission mechanism, and the machine frame is further provided with a first working table and a second working table. The bottom of the first workbench and the bottom of the second workbench are connected with a sliding mechanism and a second transmission mechanism, and the stamping mechanism is connected with a balance mechanism. Double-station machining is adopted, and the working table can flexibly move on the sliding rail, so that rapid switching of stations is achieved. The working efficiency is improved, the machining continuity and stability are ensured, the output force is more balanced, and the stress of the manufactured product is uniform. The equipment is further provided with an advanced control system, and the driving mode has the advantages of being high in precision and quick in response.

Description

TECHNICAL FIELD

[0001] The utility model relates to punch press equipment technical field, concretely is high accuracy semi -automatic punch press. BACKGROUND

[0002] Punch press, it is a punch press. In mechanical processing, the stamping process has the advantages of saving material and energy, high efficiency, low technical requirement for operators and producing products that cannot be produced by mechanical processing through various molds, so its application is becoming more and more extensive. For gaskets and fasteners, punch press can be used to process them conveniently. However, the traditional stamping still has the following defects:

[0003] The traditional punch press has low precision and is usually designed as a single station, which limits its flexibility and efficiency on the production line. The workpiece needs to be transported multiple times between each process, increasing the production cycle and labor cost. In the design of a single station, the force distribution of the punch press may be uneven, causing vibration and tilting during the stamping process. This imbalance can affect the processing precision, resulting in increased size and shape errors of the workpiece. SUMMARY

[0004] In order to overcome the deficiencies of the prior art, the utility model provides a high-precision semi-automatic punch press, which can effectively solve the problems raised in the background art.

[0005] The utility model solves the technical problems by adopting the following technical scheme:

[0006] The high-precision semi-automatic punch press comprises a rack, a control system arranged on the rack, a monitoring system connected to the control system, a stamping mechanism, a balancing mechanism connected to the stamping mechanism, a first driving mechanism and a first transmission mechanism arranged in sequence on the rack, a first workbench and a second workbench arranged on the rack, a sliding mechanism and a second transmission mechanism connected to the bottom of the first workbench and the second workbench, the stamping mechanism and the balancing mechanism being connected, the balancing mechanism comprising a plurality of balancing shafts, the stamping mechanism comprising a fixed plate and a movable plate, the fixed plate being provided with a pushing mechanism, the movable plate being arranged to approach the first workbench and the second workbench in the direction of the first driving mechanism, the pushing mechanism being connected to the first driving mechanism through the first transmission mechanism, the pushing mechanism comprising a first push rod and a second push rod, the first push rod and the second push rod being provided with a transmission seat.

[0007] As a further description of the above technical scheme, the first workbench and the second workbench are provided with a mounting seat and a workpiece assembly, the mounting seat is connected to the sliding mechanism, the sliding mechanism is connected to the second transmission mechanism, the mounting seat is further provided with a sliding block, and the first workbench and the second workbench are symmetrically arranged on the rack.

[0008] As a further description of the above technical scheme, the first driving mechanism comprises a first driving motor and a driving wheel arranged on the driving motor, the fixed plate is provided with a fixed support for fixing the first driving motor, the second transmission mechanism comprises a plurality of driven wheels, the driving wheel is connected with the driven wheels through a belt, the driven wheels are arranged on a transmission seat, the transmission seat is movably connected with the first push rod and the second push rod respectively, and the first push rod and the second push rod are connected with the movable plate after penetrating through the fixed plate.

[0009] As a further description of the above technical scheme, the sliding mechanism comprises two sliding rails one and two, the two sliding rails one and two are symmetrically arranged on the rack respectively, the second transmission mechanism comprises a second driving motor and a driving shaft, the driving shaft is connected with the sliding block through a belt, and the first workbench and the second workbench move along the plane of the rack through the sliding block.

[0010] As a further description of the above technical scheme, the first push rod and the second push rod are symmetrically arranged on the fixed plate, and the movable plate moves in a perpendicular manner through the first push rod and the second push rod.

[0011] As a further description of the above technical scheme, the balance shaft penetrates through the movable plate and is connected with the fixed plate, a shaft sleeve is further arranged on the balance shaft, and the shaft sleeve is fixedly arranged on the movable plate.

[0012] As a further description of the above technical scheme, the number of balance shafts is five, and the movable plate moves along the axial direction of the balance shaft through the shaft sleeve.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The high-precision semi-automatic punch press has at least one of the following beneficial effects in the use process:

[0015] Adopt double position processing, including first position assembly and second position assembly, each position assembly is equipped with sliding part and workbench. Among them, workbench can move flexibly on slide rail, so that the quick switching of position is realized. Not only improve the work efficiency, also ensure the continuity and stability of processing. The stamping mechanism adopts single motor drive, respectively through first push rod and second push rod to push movable plate, make its output more balanced, can make the product under stress uniform. The device is also equipped with advanced control system, this driving mode not only has the characteristics of high precision and fast response. Through motor to drive to complete the work instruction, the product size precision produced by the device can be controlled within ±0.02mm, and the stamping force is stable. The fixed plate of the first layer and the movable panel of the second layer are ensured by 5 fixed balance bars. The device can maintain good precision and stability in high frequency and high intensity stamping operation. The device control system can realize the accurate control and monitoring of the driving part, and can ensure the consistency of the position and state of the processing part in the processing process. Compared with other traditional driving modes, the product size precision produced by the device can be controlled within ±0.02mm. The belt type transmission mechanism is used to ensure the smooth movement of the workbench on the slide rail. The rapid and stable lifting of the workbench is realized to ensure the durability and reliability of the device. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 It is the first overall structure schematic diagram of high-precision semi-automatic punch press of the utility model;

[0017] Figure 2 It is the partial structure schematic diagram of high-precision semi-automatic punch press of the utility model;

[0018] Figure 3 It is the first partial side structure schematic diagram of high-precision semi-automatic punch press of the utility model;

[0019] Figure 4 It is the second partial side structure schematic diagram of high-precision semi-automatic punch press of the utility model.

[0020] Reference numerals in the drawing:

[0021] 1, rack;101, control system;102, first workbench;103, second workbench;104, second transmission mechanism;105, sliding mechanism;106, mounting seat;107, workpiece assembly;108, drive shaft;109, sliding block;110, second drive motor;2, stamping mechanism;201, fixed plate;202, movable plate;3, first drive mechanism;301, fixed support;302, first drive motor;4, pushing mechanism;401, first push rod;402, second push rod;403, transmission seat;5, first transmission mechanism;501, driving wheel;502, driven wheel;6, balance mechanism;601, balance shaft;602, shaft sleeve. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] like Figures 1-4 As shown, this utility model provides a high-precision semi-automatic punching machine, including a frame 1, a control system 101 mounted on the frame 1, and a monitoring system connected to the control system 101.

[0024] The frame 1 serves as the foundation of the equipment, supporting all other components and ensuring its stability and strength. The control system 101 is responsible for setting the equipment's operation and running parameters, while the monitoring system monitors the equipment's status in real time to ensure its normal operation. The integrated control system 101 and monitoring system enable semi-automatic operation, reducing the need for manual intervention and improving production efficiency. The arrangement of multiple worktables and sliding mechanisms 105 allows the equipment to adapt to workpieces of different sizes and shapes, improving its versatility.

[0025] The frame 1 is sequentially provided with a stamping mechanism 2, a balancing mechanism 6 connected to the stamping mechanism 2, a first driving mechanism 3, and a first transmission mechanism 5. The frame 1 is also provided with a first worktable 102 and a second worktable 103. The bottom of the first worktable 102 and the second worktable 103 are connected to a sliding mechanism 105 and a second transmission mechanism 104. The stamping mechanism 2 is connected to the balancing mechanism 6. The balancing mechanism 6 includes a plurality of balancing shafts 601. The stamping mechanism 2 includes a fixed plate 201 and a movable plate 202. The fixed plate 201 is provided with a pushing mechanism 4. The movable plate 202 moves closer to the first worktable 102 and the second worktable 103 through the first driving mechanism 3. The pushing mechanism 4 is connected to the first driving mechanism 3 through the first transmission mechanism 5. The pushing mechanism 4 includes a first push rod 401 and a second push rod 402. Both the first push rod 401 and the second push rod 402 are provided with a transmission seat 403.

[0026] This embodiment uses an electric drive system, employing a motor to transmit and complete work commands. The dimensional accuracy of the products produced by this equipment can be controlled within ±0.02mm, and the stamping intensity is stable. The fixed plate 201 of the first layer and the movable panel of the second layer are connected by five fixed balance rails to ensure that the equipment maintains good accuracy and stability during high-frequency, high-intensity stamping operations.

[0027] The embodiment adopts double-station processing, including a first-station assembly and a second-station assembly, each of which is equipped with a sliding component and a workbench. Among them, the workbench can move flexibly on the sliding rail, so as to realize the rapid switching of the station. Not only the work efficiency is improved, but also the continuity and stability of processing are ensured. The stamping mechanism 2 is driven by a single motor, and the movable plate 202 is pushed by the first push rod 401 and the second push rod 402 respectively, so that the output is more balanced, and the in-process product can be stressed uniformly. The device is also equipped with an advanced control system 101. This driving mode not only has the characteristics of high precision and fast response.

[0028] The device control system 101 can realize accurate control and monitoring of the driving component, and can ensure the consistency of the position and state of the processing component in the processing process. Compared with other traditional driving modes, the size precision of the product produced by using the device can be controlled within ±0.02mm. The belt type transmission mechanism adopted by the device can ensure the smooth movement of the workbench on the sliding rail. The rapid and stable lifting of the workbench is realized to ensure the durability and reliability of the device.

[0029] The rack 1 serves as the basis of the device, carries all other components, ensures the stability and strength of the device, the control system 101 is responsible for the operation and setting of the running parameters of the device, and the monitoring system monitors the state of the device in real time to ensure its normal operation. The integrated control system 101 and monitoring system enable the device to realize semi-automatic operation, reduce the need for manual intervention, and improve production efficiency. The arrangement of multiple workbenches and sliding mechanisms 105 enables the device to adapt to workpieces of different sizes and shapes, improving the versatility of the device.

[0030] Further, the first workbench 102 and the second workbench 103 are provided with mounting seats 106 and workpiece assemblies 107, the mounting seats 106 are connected with the sliding mechanism 105, the sliding mechanism 105 is connected with the second transmission mechanism 104, the mounting seat 106 is also provided with a sliding block 109, and the first workbench 102 and the second workbench 103 are symmetrically arranged on the rack 1.

[0031] The first workbench 102 and the second workbench 103 are provided with mounting seats 106, and the mounting seat 106 is used for fixing the workpiece assembly 107, so as to ensure the stability and accuracy of the workpiece in the stamping process. The mounting seat 106 is connected with the second transmission mechanism 104 through the sliding mechanism 105, and the sliding mechanism 105 allows the mounting seat 106 to move horizontally or vertically on the workbench, so as to facilitate the adjustment of the position of the workpiece and adapt to different stamping requirements.

[0032] Further, the first driving mechanism 3 includes a first driving motor 302 and a driving wheel 501 provided on the driving motor. The fixed plate 201 is provided with a fixing support 301 for fixing the first driving motor 302. The second transmission mechanism 104 includes a plurality of driven wheels 502. The driving wheel 501 is connected with the driven wheels 502 through a belt. The driven wheels 502 are provided on a transmission seat 403. The transmission seat 403 is movably connected with the first push rod 401 and the second push rod 402 respectively. The first push rod 401 and the second push rod 402 are connected with the movable plate 202 after passing through the fixed plate 201.

[0033] The first driving motor 302 provides power to drive the driving wheel 501 to rotate. The driving wheel 501 is connected with the driven wheels 502 through a belt to transmit the power of the driving motor and realize the transmission of movement. The fixing support 301 is used to stabilize the first driving motor 302 to ensure that it does not displace during operation and maintains stability. The transmission seat 403 is movably connected with the first push rod 401 and the second push rod 402 respectively. The push rods are connected with the movable plate 202 after passing through the fixed plate 201. In this way, the movement of the transmission seat 403 can directly drive the up-down movement of the movable plate 202. Through efficient power transmission and flexible movement adjustment, the stamping work can be quickly completed, the production efficiency is improved, and the demand of large-scale production is met.

[0034] Further, the sliding mechanism 105 includes two slide rails one and two, wherein the two slide rails one and two are symmetrically provided on the rack 1. The second transmission mechanism 104 includes a second driving motor 110 and a driving shaft 108. The driving shaft 108 is connected with the sliding block 109 through a belt. The first workbench 102 and the second workbench 103 move along the plane of the rack 1 through the sliding block 109.

[0035] The second transmission mechanism 104 includes a second driving motor 110 and a driving shaft 108. The driving shaft 108 is connected with the sliding block 109 through a belt, so that the power transmission of the motor can be realized, and the sliding block 109 can move along the slide rail. The symmetrical slide rail design can effectively reduce the movement error caused by asymmetry, thereby improving the overall movement accuracy of the system. The slide rail one is connected with the first workbench 102, and the slide rail two is connected with the second workbench 103.

[0036] Further, the first push rod 401 and the second push rod 402 are symmetrically provided on the fixed plate 201, and the movable plate 202 moves in a perpendicular manner through the first push rod 401 and the second push rod 402. The first push rod 401 and the second push rod 402 are symmetrically provided on the fixed plate 201. This symmetrical configuration helps to evenly distribute the force applied to the movable plate 202, thereby ensuring the stability and linear movement of the movable plate 202.

[0037] Further, the balance shaft 601 is connected through the rear of the movable plate 202 and the fixed plate 201, and the balance shaft 601 is further sleeved with a shaft sleeve 602, and the shaft sleeve 602 is fixedly arranged on the movable plate 202. The balance shaft 601 is connected through the movable plate 202 and the fixed plate 201, forming a stable support structure. The number of balance shafts 601 is 5, which provides good support and stability, ensuring the balance of the movable plate 202 during movement. The shaft sleeve 602 is fixed on the movable plate 202 and sleeved on the balance shaft 601. The design of the shaft sleeve 602 enables the movable plate 202 to freely slide along the axis direction of the balance shaft 601.

[0038] Further, the number of balance shafts 601 is 5, wherein the movable plate 202 moves along the axis direction of the balance shaft 601 through the shaft sleeve 602. The design of 5 balance shafts 601 can evenly distribute the load applied on the movable plate 202, improve the stability and carrying capacity of the overall structure, and adapt to larger loads and more complex working conditions.

[0039] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, from any point of view, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A high-precision semi-automatic punch press comprising a frame, a control system arranged on the frame, and a monitoring system connected to the control system, characterized in that, The rack is sequentially provided with a punching mechanism, a balancing mechanism connected with the punching mechanism, a first driving mechanism and a first transmission mechanism, and is further provided with a first workbench and a second workbench, the bottom of the first workbench and the second workbench is connected with a sliding mechanism and a second transmission mechanism, the punching mechanism is connected with the balancing mechanism, the balancing mechanism comprises a plurality of balancing shafts, the punching mechanism comprises a fixed plate and a movable plate, the fixed plate is provided with a pushing mechanism, the movable plate is close to the direction of the first workbench and the second workbench through the first driving mechanism, the pushing mechanism is connected with the first driving mechanism through the first transmission mechanism, the pushing mechanism comprises a first push rod and a second push rod, and the first push rod and the second push rod are both provided with a transmission seat.

2. The high-precision semi-automatic punch press according to claim 1, characterized in that: The first workbench and the second workbench are both provided with a mounting seat and a workpiece assembly, the mounting seat is connected with the sliding mechanism, the sliding mechanism is connected with the second transmission mechanism, and the mounting seat is further provided with a sliding block, and the first workbench and the second workbench are symmetrically arranged on the rack.

3. The high-precision semi-automatic punch press according to claim 1, characterized in that: The first driving mechanism comprises a first driving motor and a driving wheel arranged on the driving motor, the fixed plate is provided with a fixed support for fixing the first driving motor, the second transmission mechanism comprises a plurality of driven wheels, the driving wheel is connected with the driven wheel through a belt, the driven wheel is arranged on the transmission seat, the transmission seat is movably connected with the first push rod and the second push rod respectively, and the first push rod and the second push rod are connected with the movable plate after penetrating through the fixed plate.

4. The high-precision semi-automatic punch press according to claim 2, characterized in that: The sliding mechanism comprises two slide rails one and two, the two slide rails one and two are symmetrically arranged on the rack respectively, the second transmission mechanism comprises a second driving motor and a driving shaft, the driving shaft is connected with the sliding block through a belt, and the first workbench and the second workbench move along the plane of the rack through the sliding block.

5. The high-precision semi-automatic punch press according to claim 3, characterized in that: The first push rod and the second push rod are symmetrically arranged on the fixed plate, and the movable plate moves in a perpendicular manner through the first push rod and the second push rod.

6. The high precision semi-automatic punch press according to claim 1, characterized in that: The balancing shaft penetrates through the movable plate and is connected with the fixed plate, and a shaft sleeve is further arranged on the balancing shaft, and the shaft sleeve is fixedly arranged on the movable plate.

7. The high precision semi-automatic punch press according to claim 1, characterized in that: The number of the balancing shafts is five, and the movable plate moves along the axis direction of the balancing shaft through the shaft sleeve.

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