Flange plate punching positioning device for pipe pile

By introducing laser lights and sensor lights into the flange punching equipment, the problem of existing equipment being unable to provide feedback on the punching status has been solved, enabling precise positioning and status indication of flange punching, and improving the accuracy and safety of operation.

CN223699030UActive Publication Date: 2025-12-23YANCHENG HUAYIXIN MASCH TECH CO LTD
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Patent Information

Application Number
CN202520111929.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-17
Publication Date
2025-12-23
Estimated Expiration
2035-01-17

AI Technical Summary

Technical Problem

Existing punching equipment cannot effectively provide feedback on the punching status, resulting in inaccurate punching process for flange plates.

Method used

Laser lights are used to position the flange plates. Combined with the design of sensor lights and heating rings, the punching status is indicated by the on/off state of the sensor lights, ensuring the accuracy and safety of the punching process.

Benefits of technology

It enables precise positioning and status feedback during the flange punching process, improving the accuracy and safety of the operation.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223699030U_ABST
Patent Text Reader

Abstract

The utility model discloses a pipe pile flange plate punching positioning device which comprises a flange plate punching machine body, a hydraulic rod is arranged on the inner side of the flange plate punching machine body, a punching head is installed at the output end of the hydraulic rod, and a fixing plate is fixedly connected to the outer surface of the punching head. The laser lamp on the positioning device main body can be used for irradiating laser onto the flange plate for positioning; when the punching head is used for punching a flange plate, the positioning device body moves towards the flange plate along with the punching head, the positioning device body stops moving when being attached to the flange plate, however, the punching head continues to drive the mounting base to move downwards, and the induction lamp on the mounting base is lighted up when moving to the outer side of the heating ring of the lantern ring. After punching is completed, the punching head can drive the installation base to leave, the heating ring and the induction lamp are separated, the induction lamp is turned off, and the induction lamp provides feedback in the punching process to indicate the current working state of equipment.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of flange plate for pipe pile, especially relates to a flange plate for pipe pile punching positioning device. BACKGROUND

[0002] Pipe pile end plate is a kind of disc-shaped parts, most common in pipeline engineering, flange is used in pairs, in pipeline engineering, flange is mainly used for the connection of pipeline, pipe pile end plate is divided into: flange plate and flange disc two, both are used for interfacing equipment accessories, its purpose is to make equipment more firm and durable, when flange is produced, punching equipment is needed to be used to carry out punching treatment to flange plate for pipe pile, but current general punching equipment cannot feedback punching state. UTILITY MODEL CONTENTS

[0003] The utility model discloses a kind of flange plate for pipe pile punching positioning devices, before using punch head to punch flange plate, laser lamp on the positioning device main body can be used to irradiate laser to flange plate, positioning is carried out;When using punch head to punch flange plate, positioning device main body moves to flange plate along with punch head, positioning device main body stops moving when being attached with flange plate, but punch head will continue to move downwards with mounting seat, inductive lamp on mounting seat will be inductively bright when moving to the outside of heating ring of sleeve ring, after punching is finished, punch head will leave with mounting seat, heating ring and inductive lamp separate, inductive lamp is extinguished, inductive lamp provides feedback in the punching process, indicates the current working state of equipment.

[0004] The utility model also provides with the above-mentioned one kind flange plate for pipe pile punching positioning device, it includes: flange plate puncher body, the inside of flange plate puncher body is provided with hydraulic rod, the output end of hydraulic rod is installed with punch head, the outer surface of punch head is fixedly connected with fixed plate, the inner wall of fixed plate is slidably connected with sliding rod, the lower end of sliding rod is fixedly connected with positioning device main body, the inner wall of positioning device main body is fixedly connected with laser lamp, the outer surface of sliding rod is fixedly connected with limit sheet, the upper surface of limit sheet is fixedly connected with spring, the upper end of spring is fixedly connected with fixed plate, the upper end of sliding rod is fixedly connected with sleeve ring, the outer surface of sleeve ring is provided with heating ring, the outer surface of punch head is fixedly connected with mounting seat, the lower surface of mounting seat is fixedly connected with inductive lamp, the position of heating ring is below inductive lamp.

[0005] According to the present invention, a flange plate punching and positioning device for pipe piles is provided, wherein a clamping device is installed on the inner side of the flange plate punching machine body. The clamping device is located below the punching head. The clamping device being located below the punching head can provide a better fixing effect for the flange plate during the punching process and reduce the displacement and vibration of the flange plate.

[0006] According to the present invention, a punching and positioning device for flange plates used in pipe piles has a through-hole at the center of the main body of the positioning device, and the punching head is located inside the through-hole. The through-hole allows the punching head to pass through the main body of the positioning device, thereby improving the ease of use of the device.

[0007] According to the present invention, a flange plate punching and positioning device for pipe piles is provided with a plurality of laser lights, which are evenly distributed around the main body of the positioning device. The laser lights are positioned above the clamping device. The even distribution of the laser lights provides more comprehensive positioning illumination, allowing the operator to see the positioning status of the flange plate more clearly and improving the accuracy of the operation.

[0008] According to the present invention, in a flange plate punching and positioning device for pipe piles, the inner wall of the collar abuts against the outer surface of the punching head. Both the inner wall of the collar and the outer surface of the punching head are smooth surfaces. The smooth inner wall design reduces friction and ensures stable contact between the collar and the punching head.

[0009] According to the present invention, a flange plate punching and positioning device for pipe piles is provided, wherein a transparent protective shell is fixedly connected to the lower surface of the main body of the positioning device, and the laser lamp is located inside the transparent protective shell. The transparent protective shell can protect the laser lamp from damage during operation, while maintaining good visibility and ensuring the effectiveness of laser positioning.

[0010] According to the present invention, a flange plate punching and positioning device for pipe piles is provided, wherein a transparent protective shell is fixedly connected to the outer surface of the collar, and the heating ring is located inside the transparent protective shell. The transparent protective shell provides physical protection for the heating ring, preventing safety hazards caused by collision or contact during operation.

[0011] According to the present invention, in a flange plate punching and positioning device for pipe piles, the outer surface of the sliding rod is slidably connected to the fixed plate, so that the main body of the positioning device will stop moving when it is in contact with the flange plate and will not continue to move downward, thus providing operational flexibility.

[0012] Beneficial effects

[0013] 1. Compared with the existing technology, the flange plate punching and positioning device for pipe piles can use the laser lamp on the main body of the positioning device to irradiate the flange plate before punching the flange plate with the punching head for positioning.

[0014] 2、Compared with the prior art, the flange plate punching positioning device for pipe piles, when the punching head is used to punch the flange plate, the positioning device body moves with the punching head towards the flange plate, the positioning device body stops moving when it is attached to the flange plate, but the punching head continues to move downwards with the mounting seat, the induction lamp on the mounting seat is inductively lit when it moves to the outside of the heating ring of the sleeve ring, after the punching is completed, the punching head leaves with the mounting seat, the heating ring and the induction lamp are separated, and the induction lamp is extinguished, the induction lamp provides feedback during the punching process, indicating the current working state of the device. BRIEF DESCRIPTION OF DRAWINGS

[0015] The utility model is further explained in connection with the drawings and examples as follows:

[0016] Figure 1 It is the overall structural drawing of the flange plate punching positioning device for pipe piles of the utility model;

[0017] Figure 2 It is the mounting seat connection schematic view of the flange plate punching positioning device for pipe piles of the utility model;

[0018] Figure 3 It is the sleeve ring connection schematic view of the flange plate punching positioning device for pipe piles of the utility model;

[0019] Figure 4 It is the sliding rod connection schematic view of the flange plate punching positioning device for pipe piles of the utility model.

[0020] Legend:

[0021] 1, flange plate punching machine body;2, hydraulic rod;3, punching head;4, fixed plate;5, sliding rod;6, positioning device body;7, laser lamp;8, limit piece;9, spring;10, sleeve ring;11, heating ring;12, mounting seat;13, induction lamp;14, transparent protective shell one;15, transparent protective shell two;16, clamping device. DETAILED DESCRIPTION

[0022] This part will describe the specific embodiments of the utility model in detail, the preferred embodiments of the utility model are shown in the drawings, the role of the drawings is to supplement the description of the text part with graphics, so that people can intuitively and visually understand each technical feature and the overall technical scheme of the utility model, but it cannot be understood as the limitation of the protection scope of the utility model.

[0023] Reference Figure 1 , Figure 2 and Figure 4The utility model discloses a flange plate punching positioning device for pipe pile, it includes: flange plate puncher body 1 is installed with clamping device 16 in the inside of flange plate puncher body 1, the position of clamping device 16 is located below punch head 3, the inside of flange plate puncher body 1 is provided with hydraulic rod 2, and the output end of hydraulic rod 2 is installed with punch head 3, and the outer surface of punch head 3 is fixedly connected with fixed plate 4, and the inner wall of fixed plate 4 is slidably connected with sliding rod 5, and the outer surface of sliding rod 5 is slidably connected with fixed plate 4, and the lower end of sliding rod 5 is fixedly connected with positioning device main part 6, and the center position of positioning device main part 6 is provided with through -opening, and the position of punch head 3 is located in the inside of through -opening, and the inner wall of positioning device main part 6 is fixedly connected with laser lamp 7, laser lamp 7 is provided with several, and evenly distributed around positioning device main part 6, and the position of laser lamp 7 is located above clamping device 16, and the lower surface of positioning device main part 6 is fixedly connected with transparent protective housing one 14, and the position of laser lamp 7 is located inside transparent protective housing one 14;

[0024] Specifically, flange plate puncher body 1 is used for the device of flange plate punching for pipe pile, and the clamping device 16 is installed on it and rotated by servo motor, the clamping device 16 moves the clamping block by screw rod motor control and clamps the flange plate for pipe pile, and the upper surface of flange plate puncher body 1 is also provided with hydraulic rod 2, and the punch head 3 is lifted by the extension of hydraulic rod 2, and the flange plate for pipe pile is punched, the outer surface of punch head 3 is fixed with fixed plate 4, and the inner wall of fixed plate 4 is slidably connected with the positioning device main part 6 of sliding rod 5, before using punch head 3 to punch the flange plate, laser lamp 7 on positioning device main part 6 can be used to irradiate laser to the upper surface of flange plate and position;

[0025] Referring to Figure 2 、 Figure 3 and Figure 4 The outer surface of sliding rod 5 is fixedly connected with limit sheet 8, the upper surface of limit sheet 8 is fixedly connected with spring 9, the upper end of spring 9 is fixedly connected with fixed plate 4, the upper end of sliding rod 5 is fixedly connected with sleeve ring 10, the inner wall of sleeve ring 10 is abutted with the outer surface of punch head 3, the inner wall of sleeve ring 10 and the outer surface of punch head 3 are smooth surfaces, heating ring 11 is arranged on the outer surface of sleeve ring 10, punch head 3 is fixedly connected with mounting seat 12, the lower surface of mounting seat 12 is fixedly connected with induction lamp 13, heating ring 11 is located below induction lamp 13, the outer surface of sleeve ring 10 is fixedly connected with transparent protective housing two 15, and heating ring 11 is located inside transparent protective housing two 15;

[0026] Specifically, in the process of punching the flange plate by the punch head 3, the positioning device body 6 moves with the punch head 3 towards the flange plate, the positioning device body 6 stops moving when it is attached to the flange plate, but the punch head 3 continues to move downwards with the mounting seat 12, the mounting seat 12 is provided with the annular infrared induction lamp 13 on the upper surface, the induction lamp 13 on the mounting seat 12 is inducted to light when it moves to the outside of the heating ring 11 of the sleeve ring 10, after the punching is completed, the punch head 3 leaves with the mounting seat 12, the heating ring 11 and the induction lamp 13 are separated, the induction lamp 13 is extinguished, and the induction lamp 13 provides feedback in the punching process, indicating the current working state of the equipment.

[0027] Working principle: before the flange plate is punched by the punch head 3, the laser lamp 7 on the positioning device body 6 can be used to irradiate laser to the flange plate, and positioning is performed, in the process of punching the flange plate by the punch head 3, the positioning device body 6 moves with the punch head 3 towards the flange plate, the positioning device body 6 stops moving when it is attached to the flange plate, but the punch head 3 continues to move downwards with the mounting seat 12, the mounting seat 12 is provided with the annular infrared induction lamp 13 on the upper surface, the induction lamp 13 on the mounting seat 12 is inducted to light when it moves to the outside of the heating ring 11 of the sleeve ring 10, after the punching is completed, the punch head 3 leaves with the mounting seat 12, the heating ring 11 and the induction lamp 13 are separated, the induction lamp 13 is extinguished, and the induction lamp 13 provides feedback in the punching process, indicating the current working state of the equipment.

[0028] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A flange plate punching and positioning device for pipe piles, characterized in that, include: A flange punching machine body (1) is provided with a hydraulic rod (2) on its inner side. A punching head (3) is installed at the output end of the hydraulic rod (2). A fixing plate (4) is fixedly connected to the outer surface of the punching head (3). A sliding rod (5) is slidably connected to the inner wall of the fixing plate (4). A positioning device body (6) is fixedly connected to the lower end of the sliding rod (5). A laser lamp (7) is fixedly connected to the inner wall of the positioning device body (6). A laser lamp (7) is fixedly connected to the outer surface of the sliding rod (5). A limiting piece (8) is provided, and a spring (9) is fixedly connected to the upper surface of the limiting piece (8). The upper end of the spring (9) is fixedly connected to the fixing plate (4). A collar (10) is fixedly connected to the upper end of the sliding rod (5). A heating ring (11) is provided on the outer surface of the collar (10). A mounting base (12) is fixedly connected to the outer surface of the punch head (3). An induction lamp (13) is fixedly connected to the lower surface of the mounting base (12). The heating ring (11) is located below the induction lamp (13).

2. The flange plate punching and positioning device for pipe piles according to claim 1, characterized in that, A clamping device (16) is installed on the inner side of the flange punching machine body (1), and the clamping device (16) is located below the punching head (3).

3. The flange plate punching and positioning device for pipe piles according to claim 1, characterized in that, The positioning device body (6) has a through-hole at its center, and the punch head (3) is located inside the through-hole.

4. The flange plate punching and positioning device for pipe piles according to claim 1, characterized in that, Several laser lights (7) are provided and are evenly distributed around the main body (6) of the positioning device. The laser lights (7) are located above the clamping device (16).

5. The flange plate punching and positioning device for pipe piles according to claim 1, characterized in that, The inner wall of the collar (10) abuts against the outer surface of the punch head (3), and both the inner wall of the collar (10) and the outer surface of the punch head (3) are smooth surfaces.

6. The flange plate punching and positioning device for pipe piles according to claim 1, characterized in that, A transparent protective shell (14) is fixedly connected to the lower surface of the main body (6) of the positioning device, and the laser lamp (7) is located inside the transparent protective shell (14).

7. The flange plate punching and positioning device for pipe piles according to claim 1, characterized in that, A transparent protective shell (15) is fixedly connected to the outer surface of the collar (10), and the heating ring (11) is located inside the transparent protective shell (15).

8. The flange plate punching and positioning device for pipe piles according to claim 1, characterized in that, The outer surface of the sliding rod (5) is slidably connected to the fixed plate (4).