Automatic production equipment for high-performance collecting pipe

Abstract

The utility model relates to the technical field of collecting pipe production equipment, in particular to high-performance collecting pipe automatic production equipment which comprises a punching machine body, a supporting table is fixedly connected to the bottom end of one side of the punching machine body, a fixing base is fixedly connected to the middle of the top end of the supporting table, and a containing assembly is installed on one side of the top end of the supporting table. The placing assembly comprises a mounting groove, the mounting groove is formed in the upper surface of the supporting table, the bottom end of the inner side of the mounting groove is fixedly connected with an electric telescopic rod, the telescopic end of the electric telescopic rod is fixedly connected with a lower supporting seat, and the top end of the lower supporting seat is fixedly connected with an upper supporting seat; a first storage groove is formed in the middle of the upper supporting seat, a limiting hole is formed in the outer side of the upper supporting seat, a force storage rebounding mechanism is slidably connected into the first storage groove, and attached debris can be shaken off in the popping process of the force storage rebounding mechanism, so that the safety risk is reduced, and the workpiece taking stroke and the required time are reduced.

Description

Technical Field

[0001] This utility model relates to the technical field of manifold production equipment, specifically to high-performance automated manifold production equipment. Background Technology

[0002] High-performance manifold automated production equipment is a comprehensive system that integrates a variety of advanced technologies. It aims to achieve fully automated production of manifolds from raw materials to finished products. These devices typically include key components such as punching machines, grooving machines, assembly machines, and testing machines, and can complete a series of processes such as punching, grooving, assembly, and testing of manifolds.

[0003] For the crucial step of removing the finished product from the die rod after the punching machine completes its operation, traditional manifold production methods mostly rely on manual operation. However, in actual production, metal shavings often adhere to the surface of the workpiece tube, which not only brings many inconveniences to manual operation and reduces work efficiency, but also poses a safety hazard of scratching hands. Therefore, high-performance automated manifold production equipment is proposed to address the above problems. Utility Model Content

[0004] The purpose of this invention is to provide a high-performance automated production equipment for manifolds, in order to solve the problem that traditional manifold production methods mostly rely on manual operation. However, in the actual production process, metal shavings often adhere to the surface of the workpiece tube, which not only brings many inconveniences to manual operation but also reduces work efficiency.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A high-performance manifold automated production equipment includes a punching machine body. A support platform is fixedly connected to the bottom of one side of the punching machine body. A fixed seat is fixedly connected to the middle of the top of the support platform. A placement component is installed on one side of the top of the support platform. A mold rod is installed at one end of the placement component. The placement component includes a mounting groove, which is formed on the upper surface of the support platform. An electric telescopic rod is fixedly connected to the bottom of the inner side of the mounting groove. A lower support seat is fixedly connected to the telescopic end of the electric telescopic rod. An upper support seat is fixedly connected to the top of the lower support seat. A first receiving groove is formed in the middle of the upper support seat. A limit hole is formed on the outer side of the upper support seat. A force-accumulating rebound mechanism is slidably connected inside the first receiving groove. The force-accumulating rebound mechanism includes a connecting pipe. A second receiving groove is formed on both sides of the connecting pipe. A limit mechanism is fixedly connected to one end of the inner side of the second receiving groove. A guide rod is threadedly connected to one end of the limit mechanism. A force-accumulating spring is sleeved on the outer side of the guide rod.

[0007] As a further optimization of this utility model, the middle part of one end of the upper support is fixedly connected to the front end of the mold rod, the middle part of the rear end face of the upper support is slidably connected to the outer side of the guide rod, and the front end of the guide rod extends to the outer side of the upper support.

[0008] As a further optimization of this utility model, a collection groove is provided at the bottom of the inner side of the connecting pipe. The position of the collection groove corresponds vertically to the position of the cleaning brush. The vertical cross-sectional shape of the collection groove is triangular. A collection tube is fixedly connected to one side of the bottom of the connecting pipe. The inner side of the collection tube is connected to the inner side of the collection groove.

[0009] As a further optimization of this utility model, the limiting mechanism includes a limiting seat, a connecting groove is provided in the middle of the limiting seat, and a limiting bead is elastically connected to the inner side of the connecting groove by a reset spring.

[0010] As a further optimization of this utility model, one end of the energy storage spring is fixedly connected to the rear end face of the limiting seat, and the other end of the energy storage spring is fixedly connected to the rear end of the inner side of the first storage groove.

[0011] As a further optimization of this utility model, the limiting hole and the limiting bead are located at the same horizontal height, and the inner diameter of the limiting hole is adapted to the outer diameter of the limiting bead.

[0012] As a further optimization of this utility model, the lower support base is slidably connected to the inner side of the mounting groove, and the lower support base is located on the central axis of the upper support base.

[0013] Compared with the prior art, the beneficial effects of this utility model are:

[0014] In this invention, the energy storage spring is compressed and stored during material feeding by the placement component and the energy storage and rebound mechanism. After molding, the operator only needs to press the limit bead in the limit hole to move down and release the energy of the energy storage spring. The finished product is then quickly ejected backward through the connecting tube. During the ejection process, attached debris can be shaken off, reducing the risk of safety accidents caused by human error. At the same time, it reduces the travel distance and time required for picking up the part. The cleaning brush on the inner side will sweep away the debris on the surface of the mold rod. The debris slides down the inner side of the connecting tube into the collection groove for collection, which is convenient for daily cleaning and maintenance. Attached Figure Description

[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0016] Figure 2 This is a schematic diagram of the structure of the support platform of this utility model;

[0017] Figure 3This is a schematic diagram of the structure of the placement component of this utility model;

[0018] Figure 4 This is a cross-sectional structural diagram of the upper support base of this utility model;

[0019] Figure 5 This is a cross-sectional structural diagram of the connecting pipe of this utility model;

[0020] Figure 6 This is an exploded structural diagram of the limiting mechanism of this utility model.

[0021] In the diagram: 1. Punching machine body; 2. Support platform; 3. Fixture base; 4. Placement components; 5. Die rod;

[0022] 41. Mounting slot; 42. Electric telescopic rod; 43. Lower support base; 44. Upper support base; 45. First storage slot; 46. Limiting hole; 47. Power-saving rebound mechanism; 48. Cleaning brush; 49. Collection slot; 491. Collection tube;

[0023] 471. Connecting pipe; 472. Second storage slot; 473. Limiting mechanism; 474. Guide rod; 475. Storage spring;

[0024] 4731, Limit seat; 4732, Connecting groove; 4733, Return spring; 4734, Limit bead. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0026] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0027] Please see Figure 1-6 This utility model provides a technical solution:

[0028] A high-performance manifold automated production equipment includes a punching machine body 1. A support platform 2 is fixedly connected to the bottom of one side of the punching machine body 1. A fixed seat 3 is fixedly connected to the middle of the top of the support platform 2. A placement component 4 is installed on one side of the top of the support platform 2. A mold rod 5 is installed at one end of the placement component 4. The placement component 4 includes a mounting groove 41, which is formed on the upper surface of the support platform 2. An electric telescopic rod 42 is fixedly connected to the bottom of the inner side of the mounting groove 41. A lower support seat 43 is fixedly connected to the telescopic end of the electric telescopic rod 42. The outer side of the lower support seat 43 is slidably connected to the inner side of the mounting groove 41. The lower support seat 43 is located on the central axis of the upper support seat 44. This arrangement ensures the stability of the up-and-down movement process. The top of the lower support seat 43 is fixed. The upper support base 44 is connected to the upper support base 44. A first storage groove 45 is opened in the middle of the upper support base 44. A limiting hole 46 is opened on the outer side of the upper support base 44. The limiting hole 46 and the limiting bead 4734 are at the same horizontal height, so that the limiting bead 4734 can enter the limiting hole 46. The inner diameter of the limiting hole 46 is matched with the outer diameter of the limiting bead 4734. A power storage and rebound mechanism 47 is slidably connected inside the first storage groove 45. The power storage and rebound mechanism 47 includes a connecting tube 471. A second storage groove 472 is opened on both sides of the connecting tube 471. A limiting mechanism 473 is fixedly connected to one end of the inner side of the second storage groove 472. A guide rod 474 is threadedly connected to one end of the limiting mechanism 473. A power storage spring 475 is sleeved on the outer side of the guide rod 474.

[0029] As a further implementation of this solution, the middle part of one end of the upper support 44 is fixedly connected to the front end of the mold rod 5, and the middle part of the rear end face of the upper support 44 is slidably connected to the outer side of the guide rod 474. The front end of the guide rod 474 extends to the outer side of the upper support 44, and the guide rod 474 provides guidance for the left and right movement of the connecting tube 471.

[0030] As a further implementation of this solution, a collection groove 49 is provided at the bottom of the inner side of the connecting pipe 471. The position of the collection groove 49 corresponds vertically to the position of the cleaning brush 48. The vertical cross-section of the collection groove 49 is triangular. A collection pipe 491 is fixedly connected to one side of the bottom of the connecting pipe 471. The inner side of the collection pipe 491 is connected to the inner side of the collection groove 49.

[0031] As a further implementation of this solution, the limiting mechanism 473 includes a limiting seat 4731. A connecting groove 4732 is provided in the middle of the limiting seat 4731. A limiting bead 4734 is elastically connected to the inner side of the connecting groove 4732 through a return spring 4733. When the limiting seat 4731 moves to the bottom of the limiting hole 46, the elastic force of the return spring 4733 pushes the limiting bead 4734 to be embedded in the matching limiting hole 46, which can limit the movement of the limiting seat 4731 and the connecting tube 471.

[0032] As a further implementation of this solution, one end of the energy storage spring 475 is fixedly connected to the rear end face of the limiting seat 4731, and the other end of the energy storage spring 475 is fixedly connected to the rear end inside the first storage groove 45. This arrangement facilitates the transmission of force of the energy storage spring 475, and at the same time, the energy storage spring 475 can be stored in the first storage groove 45.

[0033] Workflow: The high-performance manifold automated production equipment is powered by an external power source. Before punching, the telescopic end of the electric telescopic rod 42 is raised, causing the lower support 43, upper support 44, and mold rod 5 to rise synchronously. The metal tube used to produce the manifold is then inserted into the front end of the mold rod 5 and pushed forward. During this process, the metal tube contacts the connecting tube 471 and pushes it to move synchronously until the limit bead 4734 automatically embeds into the corresponding limit hole 46. At this point, the connecting tube 471 stops moving, indicating that the loading and installation of the metal tube is complete. This method utilizes the elasticity of the return spring 4733 to push the limit bead 4734 into the matching limit hole 46. The guide rod 474 provides guidance for the left and right movement of the connecting tube 471. At this time, the energy storage spring 475 is in a compressed state storing energy. After loading is completed, the electric telescopic rod 42 is operated again. The telescopic rod 42 lowers the mold rod 5 and the metal tube, ensuring that the lower surface of the metal tube is in close contact with the inner side of the fixed seat 3. Then, the punching mechanism on the punching machine body 1 is used to form the metal tube. This is the existing technology. After forming, the upper support seat 44 and the mold rod 5 are raised. Finally, the operator only needs to press the limit bead 4734 in the limit hole 46 to move it down, releasing the energy of the storage spring 475. The finished product is quickly ejected backward through the connecting tube 471. During the ejection process, the attached debris can be shaken off, reducing the risk of safety accidents caused by human error. At the same time, it reduces the stroke and time required for picking up the part. During the movement of the connecting tube 471, the cleaning brush 48 on its inner side will sweep the debris on the surface of the mold rod 5. The debris slides down the inner side of the connecting tube 471 into the collection tank 49 for collection. The bottom end of the collection tube 491 is connected to the vacuum pipe to clean the debris collected in the collection tank 49.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-performance manifold automated production equipment, comprising a punching machine body (1), characterized in that: A support platform (2) is fixedly connected to the bottom of one side of the punching machine body (1). A fixed seat (3) is fixedly connected to the middle of the top of the support platform (2). A placement component (4) is installed on one side of the top of the support platform (2). A mold rod (5) is installed at one end of the placement component (4). The placement component (4) includes a mounting groove (41). The mounting groove (41) is opened on the upper surface of the support platform (2). An electric telescopic rod (42) is fixedly connected to the bottom of the inner side of the mounting groove (41). A lower support seat (43) is fixedly connected to the telescopic end of the electric telescopic rod (42). An upper support seat is fixedly connected to the top of the lower support seat (43). (44) A first storage groove (45) is provided in the middle of the upper support base (44). A limiting hole (46) is provided on the outer side of the upper support base (44). A power storage and rebound mechanism (47) is slidably connected inside the first storage groove (45). The power storage and rebound mechanism (47) includes a connecting tube (471). A second storage groove (472) is provided on both sides of the connecting tube (471). A limiting mechanism (473) is fixedly connected to one end of the inner side of the second storage groove (472). A guide rod (474) is threaded to one end of the limiting mechanism (473). A power storage spring (475) is sleeved on the outer side of the guide rod (474).

2. The high-performance manifold automated production equipment according to claim 1, characterized in that: The middle part of one end of the upper support (44) is fixedly connected to the front end of the mold rod (5), and the middle part of the rear end face of the upper support (44) is slidably connected to the outer side of the guide rod (474). The front end of the guide rod (474) extends to the outer side of the upper support (44).

3. The high-performance manifold automated production equipment according to claim 1, characterized in that: A collection groove (49) is provided at the bottom of the inner side of the connecting pipe (471). The position of the collection groove (49) corresponds vertically to the position of the cleaning brush (48). The vertical cross-section of the collection groove (49) is triangular. A collection pipe (491) is fixedly connected to one side of the bottom of the connecting pipe (471). The inner side of the collection pipe (491) is connected to the inner side of the collection groove (49).

4. The high-performance manifold automated production equipment according to claim 1, characterized in that: The limiting mechanism (473) includes a limiting seat (4731), and a connecting groove (4732) is provided in the middle of the limiting seat (4731). A limiting bead (4734) is elastically connected to the inner side of the connecting groove (4732) by a reset spring (4733).

5. The high-performance manifold automated production equipment according to claim 4, characterized in that: One end of the energy storage spring (475) is fixedly connected to the rear end face of the limiting seat (4731), and the other end of the energy storage spring (475) is fixedly connected to the rear end inside the first storage groove (45).

6. The high-performance manifold automated production equipment according to claim 4, characterized in that: The limiting hole (46) and the limiting bead (4734) are located at the same horizontal height, and the inner diameter of the limiting hole (46) is adapted to the outer diameter of the limiting bead (4734).

7. The high-performance manifold automated production equipment according to claim 1, characterized in that: The outer side of the lower support (43) is slidably connected to the inner side of the mounting groove (41), and the lower support (43) is located on the central axis of the upper support (44).

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