High-corrosion-resistance die facilitating material taking for aluminum alloy production
By introducing a hydraulic cylinder to drive the ejector rod and lifting structure into the mold, combined with a transmission motor and an inverted trapezoidal transmission disc, the problem of difficult material removal after stamping of aluminum alloy molds is solved, and efficient and convenient alloy product removal is achieved.
Patent Information
- Application Number
- CN202520082309.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-14
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-14
AI Technical Summary
Existing aluminum alloy molds have difficulties in removing material after stamping, especially after the alloy product has cooled and is difficult to remove smoothly from the mold.
A mold with high corrosion resistance was designed, which adopts a hydraulic cylinder to drive the push rod and lifting structure, combined with the vertical sliding groove design of the toothed plate and limit block, and with the help of the transmission motor and the inverted trapezoidal transmission plate, to realize the directional transmission and convenient material handling of alloy products.
Hydraulic drive and motor control enable convenient removal of alloy products, improve material handling efficiency, and ensure the corrosion resistance and stability of the mold.
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Figure CN223699075U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of aluminum alloy production, specifically, relate to a kind of mould with high corrosion resistance for aluminum alloy production convenient to take material. BACKGROUND
[0002] Aluminum alloy is the most widely used non-ferrous structural material in industry, and has been widely used in aviation, aerospace, automobile, machinery manufacturing, shipbuilding and chemical industry. The rapid development of industrial economy has increased the demand for aluminum alloy welded structural parts, and the research on the weldability of aluminum alloy has also been deepened. Currently, aluminum alloy is the most widely used alloy.
[0003] The existing technology has the following problems:
[0004] In the prior art, aluminum alloy materials are often used in stamping dies to perform stamping and molding. The alloy material is heated in the early stage of the stamping process to improve its ductility, which is beneficial for the stamping to pass through the die. However, the molded alloy product needs to be cooled to maintain its good shape. The material at the last stage of the stamping process passes through the die and stays in the die, which is often difficult to remove. Therefore, it is necessary to design a mold with high corrosion resistance for aluminum alloy production convenient to take material. SUMMARY
[0005] To overcome the above technical problems existing in the prior art, the utility model provides a mold with high corrosion resistance for aluminum alloy production convenient to take material.
[0006] Therefore, the utility model adopts the following specific technical solutions:
[0007] A mold with high corrosion resistance for aluminum alloy production convenient to take material, comprising a mold, a stamping groove is formed through the inner wall of the mold, a material taking assembly and an auxiliary material taking assembly are arranged on the top of the mold;
[0008] The material taking assembly comprises two side plate members fixedly arranged on the top of the mold, the inner wall of the side plate member is provided with a lifting structure, the outer wall of the lifting structure is fixedly connected with a hydraulic cylinder, one end of the hydraulic cylinder is fixedly connected with a sliding plate, and the bottom of the sliding plate is fixedly connected with a top rod. Through the arrangement of the material taking assembly, in use, the hydraulic cylinder is started and controlled to send out the top rod outward, so that the top rod moves away from the mold. The use position of the top rod is adjusted by operating the lifting structure. When the top rod is adjusted to the outer wall of the alloy product stamped in the stamping groove, the hydraulic cylinder is started and controlled to pull the top rod to push the alloy product stamped in the stamping groove to one side, so as to take it.
[0009] The side plate member includes a side plate fixedly arranged on the top of the mold, one side outer wall of the side plate is fixedly connected with a toothed plate, and one side outer wall of the side plate is fixedly connected with a limiting block.
[0010] The toothed plate and the limiting block form a vertical sliding groove therebetween; the vertical sliding groove formed between the toothed plate and the limiting block can realize the sliding of the auxiliary lifting structure in the extension direction of the vertical sliding groove.
[0011] The lifting structure includes a lifting seat, a plurality of limiting plates are fixedly connected to the outer wall of the lifting seat, the outer wall of the limiting plate is slidingly connected with the inner wall of the vertical sliding groove, a plurality of lifting motor groups are fixedly connected to the bottom of the lifting seat, the lifting motor group includes a lifting motor fixedly arranged on the lifting seat, the output shaft of the lifting motor is fixedly connected with a gear through a shaft coupling, and the outer wall of the gear is meshingly connected with the outer wall of the toothed plate; the lifting structure and the side plate member are used in cooperation, in use, the lifting motor is started and controlled, the gear is driven to rotate, the position of the lifting structure along the toothed plate is adjusted, and then the use height of the hydraulic cylinder, the sliding plate and the top rod is adjusted;
[0012] The auxiliary material taking assembly includes an upper mounting seat fixedly arranged on the mold, a transmission motor is fixedly connected to the bottom of the upper mounting seat, and the output shaft of the transmission motor is fixedly connected with a transmission disc through a shaft coupling; through the setting of the auxiliary material taking assembly, in use, the transmission motor is started and controlled, the transmission disc is driven to rotate, the alloy product punched in the punching groove is directionally transmitted, and the auxiliary material taking between the taking assemblies is realized.
[0013] Preferably, an installation groove is formed in the front end inner side of the upper mounting seat, and the inner wall of the installation groove is fixedly connected with the top of the mold through bolts; the installation groove and the bolts are arranged so as to adjust the use position of the auxiliary material taking assembly.
[0014] Preferably, the transmission disc is arranged in an inverted trapezoidal shape, and the outer wall of the transmission disc is slidingly connected with the outer wall of the aluminum alloy punched part discharged from the punching groove; the transmission disc is arranged in an inverted trapezoidal shape, which can realize the sliding connection with the outer wall of the alloy part in the punching groove, so as to achieve better conveying effect.
[0015] Preferably, a cross-shaped installation groove is formed in the outer wall of the mold, and a mounting seat assembly is arranged in the inner wall of the cross-shaped installation groove.
[0016] Preferably, the mounting seat assembly includes a fixed frame which is snugly fitted in the cross-shaped installation groove, and bolts are threadedly connected to the inner wall of the fixed frame and threadedly extend into the mold.
[0017] Preferably, the inner wall of the fixing frame is movably connected with a connecting shaft, the outer wall of the connecting shaft is movably connected with a mounting seat, and the bottom of the mounting seat is provided with a positioning hole.
[0018] Preferably, the two ends of the connecting shaft are provided with limiting sheets, and the two limiting sheets are respectively connected with the outer walls of the mounting seat and the fixing frame.
[0019] Preferably, the number of the mounting seat assemblies is four, and the four mounting seat assemblies are symmetrically arranged on the two sides of the mold.
[0020] The beneficial effects of the mold for aluminum alloy production with high corrosion resistance are as follows: 1. The mold for aluminum alloy production with high corrosion resistance is provided with a taking material assembly, and in use, a hydraulic cylinder is started and controlled to send out a ejector rod outward, so that the ejector rod is away from the mold.
[0021] 2. The mold for aluminum alloy production with high corrosion resistance is provided with a plurality of mounting seat assemblies, and in use, the use position of the mold can be conveniently fixed. BRIEF DESCRIPTION OF DRAWINGS
[0022] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.
[0023] Figure 1 It is a front view of the present application.
[0024] Figure 2 It is a structure schematic view of the taking assembly of the utility model;
[0025] Figure 3 It is a structure schematic view of the side plate of the utility model;
[0026] Figure 4 It is a structure schematic view of the lifting structure of the utility model;
[0027] Figure 5 It is a structure schematic view of the auxiliary taking assembly of the utility model;
[0028] Figure 6 It is a structure schematic view of the mounting seat assembly of the utility model.
[0029] In the figure: 1, mold; 2, taking assembly; 201, side plate; 2011, side plate; 2012, tooth plate; 2013, limiting block; 202, hydraulic cylinder; 203, sliding plate; 204, ejector rod; 205, lifting structure; 2051, lifting seat; 2052, limiting plate; 2053, lifting motor group; 3, auxiliary taking assembly; 301, upper mounting seat; 302, transmission motor; 303, transmission disc; 4, mounting seat assembly; 401, mounting seat; 402, fixed frame; 403, connecting shaft; 5, stamping groove. DETAILED DESCRIPTION
[0030] To further illustrate the embodiments, the utility model provides drawings, these drawings are part of the utility model disclosure, it mainly used to illustrate the embodiment, and can cooperate with the relevant description of the specification to explain the operation principle of the embodiment, cooperate with reference to these contents, the person skilled in the art should be able to understand other possible implementation ways and the advantages of the utility model, the components in the figure are not drawn according to scale, and similar component symbols are usually used to represent similar components.
[0031] According to the embodiment of the utility model, a mold with high corrosion resistance for aluminum alloy production is provided.
[0032] Embodiment one;
[0033] As Figures 1-6 shown, according to the embodiment of the utility model, the mold with high corrosion resistance for aluminum alloy production is convenient to take, including mold 1, the inner wall of mold 1 is through opening and is provided with stamping groove 5, the top of mold 1 is provided with taking assembly 2 and auxiliary taking assembly 3;
[0034] The taking-out assembly 2 comprises two side plate members 201 fixedly arranged at the top of the mold 1, the inner wall of the side plate member 201 is provided with a lifting structure 205, the outer wall of the lifting structure 205 is fixedly connected with a hydraulic cylinder 202, one end of the hydraulic cylinder 202 is fixedly connected with a sliding plate 203, and the bottom of the sliding plate 203 is fixedly connected with a jacking rod 204;
[0035] The side plate member 201 comprises a side plate 2011 fixedly arranged at the top of the mold 1, the outer wall of one side of the side plate 2011 is fixedly connected with a toothed plate 2012, and the outer wall of one side of the side plate 2011 is fixedly connected with a limiting block 2013.
[0036] The toothed plate 2012 and the limiting block 2013 form a vertical sliding groove;
[0037] The lifting structure 205 comprises a lifting seat 2051, a plurality of limiting plates 2052 are fixedly connected to the outer wall of the lifting seat 2051, the outer wall of the limiting plate 2052 is slidingly connected with the inner wall of the vertical sliding groove, a plurality of lifting motor groups 2053 are fixedly connected to the bottom of the lifting seat 2051, the lifting motor group 2053 comprises a lifting motor fixedly arranged on the lifting seat 2051, the output shaft of the lifting motor is fixedly connected with a gear through a shaft coupling, and the outer wall of the gear is meshedly connected with the outer wall of the toothed plate 2012.
[0038] The auxiliary taking-out assembly 3 comprises an upper mounting seat 301 fixedly arranged on the mold 1, the bottom of the upper mounting seat 301 is fixedly connected with a transmission motor 302, and the output shaft of the transmission motor 302 is fixedly connected with a transmission disc 303 through a shaft coupling.
[0039] The front end of the upper mounting seat 301 is provided with a mounting groove in the inner side, and the inner wall of the mounting groove is fixedly connected with the top of the mold 1 through bolts.
[0040] The transmission disc 303 is arranged in an inverted trapezoidal shape, and the outer wall of the transmission disc 303 is slidingly connected with the outer wall of the aluminum alloy stamping part discharged from the stamping groove 5.
[0041] In the embodiment, through the arrangement of the taking-out assembly 2, in use, the hydraulic cylinder 202 is started and controlled to send out the jacking rod 204 outward, so that the jacking rod 204 is away from the mold 1, the lifting structure 205 is operated to adjust the use position of the jacking rod 204, when the jacking rod 204 is adjusted to the outer wall of the alloy product stamped in the stamping groove 5, at this time, the hydraulic cylinder 202 is started and controlled to pull the jacking rod 204 to push the alloy product stamped in the stamping groove 5 to one side, so as to be taken.
[0042] In the embodiment, the toothed plate 2012 and the limiting block 2013 form the vertical sliding groove, which can realize the sliding of the auxiliary lifting structure 205 in the extension direction of the vertical sliding groove.
[0043] In the embodiment, through cooperation of the lifting structure 205 and the side plate member 201, in use, the lifting motor is started and controlled to drive the gear to rotate, so that the lifting structure 205 is lifted along the toothed plate 2012 to adjust the position, and then the use height of the hydraulic cylinder 202, the sliding plate 203 and the top rod 204 is adjusted.
[0044] In the embodiment, through the setting of the auxiliary material taking assembly 3, in use, the transmission motor 302 is started and controlled to drive the transmission disc 303 to rotate, so that the alloy product punched in the punching groove 5 is driven in a direction, and the auxiliary material taking between the material taking assemblies 2 is realized.
[0045] In the embodiment, the mounting groove and the bolt are arranged, so that the use position of the auxiliary material taking assembly 3 is mounted and adjusted.
[0046] In the embodiment, the transmission disc 303 is arranged in an inverted trapezoidal shape, which can be connected with the outer wall of the punched alloy part in the punching groove 5, so that a better conveying effect is achieved.
[0047] Embodiment two;
[0048] On the basis of the embodiment one, the better embodiment of the mold for conveniently taking material in aluminum alloy production with high corrosion resistance provided by the utility model like Figures 1-6 As shown in the figure: the outer wall of the mold 1 is provided with a cross-shaped mounting groove, and the inner wall of the cross-shaped mounting groove is provided with a mounting seat assembly 4.
[0049] The mounting seat assembly 4 comprises a fixed frame 402 which is fitted and connected in the inside of the cross-shaped mounting groove, the inner wall of the fixed frame 402 is threadedly connected with a bolt, and the bolt is threadedly extended into the mold 1.
[0050] The inner wall of the fixed frame 402 is movably connected with a connecting shaft 403, the outer wall of the connecting shaft 403 is movably connected with a mounting seat 401, and the bottom of the mounting seat 401 is provided with a positioning hole.
[0051] The two ends of the connecting shaft 403 are provided with limiting pieces, and the two limiting pieces are respectively connected with the outer walls of the mounting seat 401 and the fixed frame 402.
[0052] The number of the mounting seat assemblies 4 is four, and the four mounting seat assemblies 4 are symmetrically arranged on the two sides of the mold 1.
[0053] In the embodiment, through the symmetric arrangement of the mounting seat assemblies 4, in use, the use position of the mold 1 can be conveniently fixed and mounted.
[0054] In order to facilitate the understanding of the above technical scheme of the utility model, the working principle or operation mode of the utility model in the actual process is described in detail.
[0055] In practical application, first, the mold is fixedly installed through the mounting seat assembly 4, and stamping of the aluminum alloy material is carried out in cooperation with the stamping equipment, and when the aluminum alloy material passes through the mold 1, the alloy product can be obtained, the hydraulic cylinder 202 is started and controlled to send out the ejector rod 204 outward, so that the ejector rod 204 is away from the mold 1, the use position of the ejector rod 204 is adjusted by operating the lifting structure 205, when the ejector rod 204 is adjusted to the outer wall of the alloy product stamped in the stamping groove 5, at this time, the hydraulic cylinder 202 is started and controlled to pull the ejector rod 204 to eject the alloy product stamped in the stamping groove 5 to one side, at the same time, the transmission motor 302 is started and controlled, the rotation is driven through the transmission disc 303, so that the alloy product stamped in the stamping groove 5 is directionally transmitted, and auxiliary material taking between the material taking assembly 2 is realized, so that the alloy product is taken.
[0056] In summary, by means of the above technical scheme of the utility model, the mold with high corrosion resistance and convenient material taking for aluminum alloy production is provided, through the setting of the material taking assembly 2, in use, the hydraulic cylinder 202 is started and controlled to send out the ejector rod 204 outward, so that the ejector rod 204 is away from the mold 1, the use position of the ejector rod 204 is adjusted by operating the lifting structure 205, when the ejector rod 204 is adjusted to the outer wall of the alloy product stamped in the stamping groove 5, at this time, the hydraulic cylinder 202 is started and controlled to pull the ejector rod 204 to eject the alloy product stamped in the stamping groove 5 to one side, so as to be taken; wherein the vertical sliding groove is formed between the toothed plate 2012 and the limiting block 2013, which can realize the sliding of the auxiliary lifting structure 205 in the extension direction of the vertical sliding groove; through the cooperation of the lifting structure 205 and the side plate 201, in use, the lifting motor is started and controlled to drive the gear to rotate, so that the lifting structure 205 is adjusted in position along the toothed plate 2012, and the use height of the hydraulic cylinder 202, the sliding plate 203 and the ejector rod 204 is adjusted; through the setting of the auxiliary material taking assembly 3, in use, the transmission motor 302 is started and controlled, the rotation is driven through the transmission disc 303, so that the alloy product stamped in the stamping groove 5 is directionally transmitted, and auxiliary material taking between the material taking assembly 2 is realized; the transmission disc 303 is provided in the shape of an inverted trapezoid, which can be connected with the outer wall of the stamped alloy part in the stamping groove 5, so as to achieve better conveying effect; a plurality of mounting seat assemblies 4 are symmetrically arranged, which can conveniently fix the use position of the mold 1.
[0057] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model shall be included in the protection scope of the utility model.
Claims
1. A mold for the production of aluminum alloy with high corrosion resistance, which is easy to take out the material, comprising a mold (1), characterized in that, The inner wall of the mold (1) is provided with a punching groove (5), and the top of the mold (1) is provided with a material taking assembly (2) and an auxiliary material taking assembly (3). The material taking assembly (2) comprises two side plate members (201) fixedly arranged on the top of the mold (1), the inner wall of the side plate member (201) is provided with a lifting structure (205), the outer wall of the lifting structure (205) is fixedly connected with a hydraulic cylinder (202), one end of the hydraulic cylinder (202) is fixedly connected with a sliding plate (203), and the bottom of the sliding plate (203) is fixedly connected with a top rod (204). The side plate member (201) comprises a side plate (2011) fixedly arranged on the top of the mold (1), the outer wall of the side plate (2011) is fixedly connected with a toothed plate (2012), and the outer wall of the side plate (2011) is fixedly connected with a limiting block (2013). The toothed plate (2012) and the limiting block (2013) form a vertical sliding groove. The lifting structure (205) comprises a lifting seat (2051), a plurality of limiting plates (2052) are fixedly connected to the outer wall of the lifting seat (2051), the outer wall of the limiting plate (2052) is slidingly connected with the inner wall of the vertical sliding groove, the bottom of the lifting seat (2051) is fixedly connected with a plurality of lifting motor groups (2053), the lifting motor group (2053) comprises a lifting motor fixedly arranged on the lifting seat (2051), the output shaft of the lifting motor is fixedly connected with a gear through a shaft coupling, and the outer wall of the gear is meshedly connected with the outer wall of the toothed plate (2012). The auxiliary material taking assembly (3) comprises an upper mounting seat (301) fixedly arranged on the mold (1), the bottom of the upper mounting seat (301) is fixedly connected with a transmission motor (302), and the output shaft of the transmission motor (302) is fixedly connected with a transmission disc (303) through a shaft coupling.
2. The mold for producing an aluminum alloy having high corrosion resistance with convenient material taking according to claim 1, characterized by, The front end of the upper mounting seat (301) is provided with a mounting groove, and the inner wall of the mounting groove is fixedly connected with the top of the mold (1) through bolts.
3. The mold for producing an aluminum alloy having high corrosion resistance with convenient material taking according to claim 1, characterized in that, The transmission disc (303) is arranged in an inverted trapezoidal shape, and the outer wall of the transmission disc (303) is slidingly connected with the outer wall of the aluminum alloy punched part discharged from the punching groove (5).
4. The mold for producing an aluminum alloy having high corrosion resistance with convenient material taking according to claim 1, characterized in that, The outer wall of the mold (1) is provided with a cross-shaped mounting groove, and the inner wall of the cross-shaped mounting groove is provided with a mounting seat assembly (4).
5. The mold for producing an aluminum alloy having high corrosion resistance with convenient material taking according to claim 4, characterized in that, The inner wall of the fixing frame (402) is threadedly connected with a bolt, and the bolt is threadedly extended into the mold (1).
6. The mold for producing an aluminum alloy having high corrosion resistance with convenient material taking according to claim 5, characterized by The inner wall of the fixing frame (402) is movably connected with a connecting shaft (403), the outer wall of the connecting shaft (403) is movably connected with a mounting seat (401), and the bottom of the mounting seat (401) is provided with a positioning hole.
7. The mold for producing an aluminum alloy having high corrosion resistance with convenient material taking according to claim 6, characterized in that, The two ends of the connecting shaft (403) are provided with limiting pieces, and the two limiting pieces are respectively connected with the outer walls of the mounting seat (401) and the fixing frame (402).
8. The mold for producing an aluminum alloy having high corrosion resistance with convenient material taking according to claim 4, characterized in that, The number of the mounting seat assemblies (4) is four, and the four mounting seat assemblies (4) are symmetrically arranged on the two sides of the mold (1).