Cable joint manufacturing tool

By designing a cable joint manufacturing tool and utilizing components such as support assemblies and milling assemblies to automate the milling of cable heads, the problem of armored cable joint manufacturing was solved, efficiency was improved, and technical requirements were reduced.

CN223699432UActive Publication Date: 2025-12-23CHINA POWER INVESTMENT POWER ENG CO LTD
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Patent Information

Application Number
CN202423221246.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-12-23
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The manufacturing process of armored cable joints is complicated, especially the taper of the semiconducting layer, which is the most difficult to manufacture and cannot be solved by existing technology. It requires highly skilled construction personnel and is costly. Existing technology cannot automate the process.

Method used

Design a cable connector manufacturing tool, comprising a support assembly, a milling assembly, a drive assembly, a translation assembly, and a fixing assembly, which uses an automated milling cutter to perform circumferential milling of the cable head and automatically complete the semiconductor taper fabrication.

Benefits of technology

It improves the efficiency of cable joint manufacturing, reduces the skill requirements for technicians, and simplifies the construction process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of cable processing, and discloses a cable joint manufacturing tool which comprises a workbench, two support assemblies installed in the middle of the top of the workbench, a driving assembly installed on the right side of the top of the workbench, a translation assembly installed on the left side of the top of the workbench, and a fixing assembly installed on the top of the translation assembly. The support assembly comprises a support rod fixedly connected to the top of the workbench, the inner side of the support rod is fixedly connected with a positioning ring, the inner side of the positioning ring is movably sleeved with a mounting disc, and the front face of the inner side of the mounting disc is fixedly connected with a milling assembly. By arranging the support assembly, the milling assembly, the driving assembly, the translation assembly and the fixing assembly, a driving motor drives a driving gear to rotate so as to drive two mounting discs and the milling assembly to rotate, and due to the inclined design of a cutting edge of a milling blade, surrounding milling can be performed on a cable head, so that semiconductor taper manufacturing is automatically completed, and the production efficiency is improved. The manufacturing efficiency is improved, and the requirement for the proficiency of technical workers is lowered.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable processing technical field more specifically, the utility model relates to a kind of cable joint manufacturing tool. BACKGROUND

[0002] Armored buried cable is a kind of cable specially designed for underground laying, with additional protective layer to enhance the ability to resist mechanical damage, to ensure long-term operation in harsh environments. It is usually used in power transmission, communication and other cable systems that need to be laid underground, especially suitable for places with high requirements for external pressure, corrosion, chemicals and other external physical factors.

[0003] The armored cable has many layers and a complex structure, and the joint manufacturing process is complicated, requiring high technical skills from construction personnel, especially the manufacturing of the semi-conductive layer taper of the cable joint, commonly known as the "cable pencil head", which is one of the most difficult links in the entire cable joint manufacturing process. Since the buried cable is expensive, the cost of practical training for skilled workers in this link is high, and it takes a long time to master. Therefore, an automatic tool is needed to solve this problem. SUMMARY

[0004] To overcome the shortcomings of the prior art, the utility model provides a cable joint manufacturing tool, which has the advantages of improving the efficiency of cable joint manufacturing and reducing the technical requirements of workers.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a cable joint manufacturing tool, comprising a workbench, two support assemblies are installed in the middle of the top of the workbench, a driving assembly is installed on the right side of the top of the workbench, a translation assembly is installed on the left side of the top of the workbench, a fixing assembly is installed on the top of the translation assembly, the support assembly comprises a support rod fixedly connected to the top of the workbench, a positioning ring is fixedly connected to the inner side of the support rod, an installation disc is movably sleeved on the inner side of the positioning ring, a milling assembly is fixedly connected to the front surface of the inner side of the installation disc, the milling assembly comprises an installation frame fixedly connected to the surface of the installation disc, an installation groove is formed in the back surface of the installation frame, an installation block is arranged in the inner side of the installation groove, a milling blade is fixedly connected to the back surface of the installation block, two sliding grooves are formed in the front surface of the installation frame, a connecting block is arranged in the inner side of the sliding groove, a handle block is fixedly connected to the front surface of the connecting block, a fixing block is fixedly connected to the back surface of the connecting block, and the sliding groove and the installation groove are in communication.

[0006] As a preferred technical scheme of the utility model, a fixing groove is formed in the side surface of the installation block, a plug rod is fixedly connected to the surface of the fixing block close to the installation block, and the plug rod and the fixing groove are mutually adapted.

[0007] As a preferred technical scheme of the utility model, two the fixed blocks mutually close surface respectively fixedly connected with cylindrical pipe, cylindrical rod, the cylindrical pipe and cylindrical rod activity sleeve joint, the outside of cylindrical pipe and cylindrical rod is provided with spring.

[0008] As a preferred technical scheme of the utility model, the drive assembly includes the support plate that is fixedly connected at the top of the work table, the drive motor is fixedly connected to the right side of the support plate, the output shaft of the drive motor is fixedly connected with driving gear, the side of the support plate is movably sleeved with the rotating rod, the left side of the outside of the rotating rod is fixedly sleeved with the driven gear.

[0009] As a preferred technical scheme of the utility model, the rotating rod is fixedly connected to the middle of the right mounting disc, and the side of the left mounting disc is provided with a circular hole.

[0010] As a preferred technical scheme of the utility model, the translation assembly includes the fixed plate that is fixedly connected at the top of the work table, the translation motor is fixedly connected to the left side of the fixed plate, the output shaft of the translation motor is fixedly connected with the lead screw, and the moving plate is threadedly sleeved on the outside of the lead screw.

[0011] As a preferred technical scheme of the utility model, the fixed assembly includes the mounting plate that is fixedly connected at the top of the moving plate, the anti-rotation cylinder is fixedly connected to the surface of the mounting plate, and the clamping frame is fixedly connected to the piston end of the anti-rotation cylinder.

[0012] As a preferred technical scheme of the utility model, the top of the work table is provided with a discharge port, the back of the top of the work table is movably connected with the protective frame through the hinge, and the pressure sensor is installed at the top of the front of the protective frame.

[0013] As a preferred technical scheme of the utility model, the milling assembly is installed around the inner side of the mounting disc, and the milling assembly is circumferentially distributed with the axis and radius of the mounting disc.

[0014] Compared with the prior art, the utility model has the beneficial effects as follows:

[0015] 1. The utility model discloses a bracket assembly, milling assembly, drive assembly, translation assembly and fixed assembly are established through, the cable is passed between two clamping frames through the round hole, then starts anti -rotation cylinder, and pushes two clamping frames to the direction of mutual approach movement to clamp and fix the cable, then synchronous starting drive motor and translation motor, and drive motor drives driving gear to rotate, rotates through the meshing effect with driven gear, and drives rotary rod to rotate to drive two mounting disc and milling assembly to rotate, and translation motor drives screw rod to rotate, under the thread thrust of screw rod, the moving plate moves along the outside of screw rod and moves to the right side horizontally, so that the cable moves to the right side horizontally through the round hole, owing to the inclination design of milling blade edge, can surround milling to the cable head, to automate the completion semiconductor taper production, improve the production efficiency, reduce the skilled degree requirement to the technical worker,

[0016] 2. The utility model discloses a pressure sensor and protection frame are established through, pressure sensor and drive motor are electrically connected, when protection frame covers the top of workbench, bracket assembly and milling assembly are located in the inside of protection frame, and pressure sensor is extruded, transmits the signal to drive motor, makes drive motor be in the workable state, when protection frame opens, pressure sensor no longer is extruded, then drive motor is in the inoperable state. ACCURACY

[0017] Figure 1 It is the structure schematic drawing of the utility model;

[0018] Figure 2 It is the structure schematic drawing of the utility model bracket assembly;

[0019] Figure 3 It is the structure schematic drawing of the utility model milling assembly;

[0020] Figure 4 It is the structure schematic drawing of the utility model fixed groove;

[0021] Figure 5 It is the structure schematic drawing of the utility model drive assembly;

[0022] Figure 6 It is the structure schematic drawing of the utility model translation assembly;

[0023] Figure 7 It is the structure schematic drawing of the utility model fixed assembly.

[0024] In the figure: 1, workbench; 101, discharge port; 102, protective frame; 103, pressure sensor; 2, support assembly; 201, support rod; 202, positioning ring; 203, mounting disc; 204, circular hole; 3, milling assembly; 301, mounting frame; 311, sliding groove; 312, mounting groove; 302, mounting block; 321, fixing groove; 303, milling blade; 304, connecting block; 305, handle block; 306, fixing block; 361, insertion rod; 307, cylindrical tube; 308, cylindrical rod; 309, spring; 4, driving assembly; 401, support plate; 402, driving motor; 403, driving gear; 404, rotating rod; 405, driven gear; 5, translation assembly; 501, fixed plate; 502, translation motor; 503, lead screw; 504, moving plate; 6, fixing assembly; 601, mounting plate; 602, anti-rotation cylinder; 603, clamping frame. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0026] As Figures 1 to 7 shown, the utility model provides a kind of cable joint manufacturing tool, including workbench 1, the middle of the top of workbench 1 is equipped with two support assemblies 2, the right side of the top of workbench 1 is equipped with driving assembly 4, the left side of the top of workbench 1 is equipped with translation assembly 5, the top of translation assembly 5 is equipped with fixed assembly 6, support assembly 2 includes the support rod 201 fixedly connected in the top of workbench 1, the inner side of support rod 201 is fixedly connected with positioning ring 202, positioning ring 202 inner side is movably sleeved with mounting disc 203, the front of the inner side of mounting disc 203 is fixedly connected with milling assembly 3, milling assembly 3 includes mounting frame 301 fixedly connected on the surface of mounting disc 203, mounting groove 312 is set up on the back of mounting frame 301, installation block 302 is arranged in the inner side of mounting groove 312, milling blade 303 is fixedly connected on the back of installation block 302, two sliding grooves 311 are set up on the front of mounting frame 301, connecting block 304 is arranged in the inner side of sliding groove 311, handle block 305 is fixedly connected on the front of connecting block 304, fixing block 306 is fixedly connected on the back of connecting block 304, sliding groove 311 is communicated with mounting groove 312.

[0027] In the embodiment of the application, when in use, the cable is inserted through the circular hole 204 and between the two clamping frames 603, and then the anti-rotation cylinder 602 is started to drive the two clamping frames 603 to move towards each other, so as to clamp and fix the cable, and then the driving motor 402 and the translation motor 502 are started synchronously, the driving motor 402 drives the driving gear 403 to rotate, the driving gear 403 drives the rotating rod 404 to rotate through the meshing with the driven gear 405, so as to drive the two mounting discs 203 and the milling assembly 3 to rotate, and the translation motor 502 drives the lead screw 503 to rotate, the moving plate 504 moves horizontally to the right along the outside of the lead screw 503 under the threaded thrust of the lead screw 503, so that the cable moves horizontally to the right through the circular hole 204, and the cable head can be milled around due to the inclined design of the milling blade 303, so that the semiconductor taper is automatically manufactured, the manufacturing efficiency is improved, and the skill requirement for the technical workers is reduced.

[0028] The side surface of the mounting block 302 is provided with a fixing groove 321, the insertion rod 361 is fixedly connected to the surface of the fixing block 306 close to the mounting block 302, the insertion rod 361 is matched with the fixing groove 321, the surfaces of the two fixing blocks 306 close to each other are fixedly connected with a cylindrical pipe 307 and a cylindrical rod 308 respectively, the cylindrical pipe 307 and the cylindrical rod 308 are movably sleeved, and the outside of the cylindrical pipe 307 and the cylindrical rod 308 is provided with a spring 309.

[0029] The mounting groove 312 is matched with the mounting block 302, the spring 309 has a thrust in the direction away from each other to the two fixing blocks 306, so that the insertion rod 361 can be stably inserted in the inside of the fixing groove 321, and then the mounting and fixing of the mounting block 302 and the milling blade 303 are realized, when the milling blade 303 needs to be disassembled, maintained or replaced, the handle block 305 is pressed in the direction close to each other, so as to drive the two fixing blocks 306 to move in the direction close to each other, then the insertion rod 361 is separated from the inside of the fixing groove 321, and then the mounting block 302 can be separated from the inside of the mounting groove 312, so that the milling blade 303 can be quickly disassembled.

[0030] The driving assembly 4 comprises a support plate 401 fixedly connected to the top of the workbench 1, a driving motor 402 fixedly connected to the right side of the support plate 401, a driving gear 403 fixedly connected to the output shaft of the driving motor 402, a rotating rod 404 movably sleeved to the side surface of the support plate 401, and a driven gear 405 fixedly sleeved to the left side of the outside of the rotating rod 404.

[0031] The driving gear 403 is meshed with the driven gear 405, the diameter of the driving gear 403 is smaller than that of the driven gear 405, so that the output torque of the driving motor 402 can be improved.

[0032] The rotating rod 404 is fixedly connected with the middle of the right mounting disc 203, and the left mounting disc 203 is provided with a circular hole 204 on the side surface.

[0033] The rotating rod 404 can drive the two mounting discs 203 to rotate, and the cable can be extended into the position in the middle of the milling assembly 3 through the circular hole 204.

[0034] The translation assembly 5 comprises a fixed plate 501 fixedly connected to the top of the workbench 1, a translation motor 502 fixedly connected to the left side of the fixed plate 501, an output shaft of the translation motor 502 fixedly connected with a lead screw 503, and a moving plate 504 threadedly sleeved with the outer side of the lead screw 503.

[0035] The front surface and the back surface of the inner side of the fixed plate 501 are both fixedly connected with positioning rods, and the positioning rods are movably sleeved with the moving plate 504, so that the moving plate 504 can be stably moved in the horizontal direction when the lead screw 503 rotates.

[0036] The fixed assembly 6 comprises an installation plate 601 fixedly connected to the top of the moving plate 504, an anti-rotation air cylinder 602 fixedly connected to the surface of the installation plate 601, and a clamping frame 603 fixedly connected to the piston end of the anti-rotation air cylinder 602.

[0037] The fixed assembly 6 can clamp and fix the cable, so that the cable can be moved horizontally when the moving plate 504 is driven to move by the translation assembly 5.

[0038] The top of the workbench 1 is provided with a discharge port 101, the back surface of the top of the workbench 1 is movably connected with a protective frame 102 through a hinge, and the top of the front surface of the protective frame 102 is provided with a pressure sensor 103.

[0039] The waste material milled down is discharged through the discharge port 101, the pressure sensor 103 is electrically connected with the driving motor 402, when the protective frame 102 covers the top of the workbench 1, the support assembly 2 and the milling assembly 3 are located on the inner side of the protective frame 102, and the pressure sensor 103 is extruded, and the signal is transmitted to the driving motor 402, so that the driving motor 402 is in a working state, when the protective frame 102 is opened, the pressure sensor 103 is no longer extruded, and the driving motor 402 is in a non-working state.

[0040] The milling assembly 3 is installed on the inner side of the mounting disc 203, and the milling assembly 3 is distributed in a circle with the axis and the radius of the mounting disc 203, so that the cable can be positioned by the plurality of milling assemblies 3, and the cable is prevented from deviating during milling.

[0041] The working principle and the use process of the utility model are as follows:

[0042] In use, the cable is passed through the circular hole 204 and between the two clamping frames 603, and then the anti-rotation cylinder 602 is started to push the two clamping frames 603 to move towards each other, thereby clamping and fixing the cable, and then the driving motor 402 and the translation motor 502 are started synchronously, the driving motor 402 drives the driving gear 403 to rotate, and through the meshing action with the driven gear 405, drives the rotating rod 404 to rotate, thereby driving the two mounting discs 203 and the milling assembly 3 to rotate, the translation motor 502 drives the lead screw 503 to rotate, and under the threaded thrust of the lead screw 503, the moving plate 504 moves horizontally to the right along the outside of the lead screw 503, thereby making the cable move horizontally to the right through the circular hole 204, and since the milling blade 303 is designed to be inclined, the cable head can be milled around, thereby automatically completing the semiconductor taper manufacturing, improving the manufacturing efficiency, and reducing the skilled requirement for the technical workers.

[0043] It should be noted that the relational terms herein such as first and second and the like are used solely to distinguish one entity or action from another, without necessarily requiring or implying any such actual relationship or order between such entities or actions. Moreover, the terms "comprises", "comprising", or any other variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but can include other elements not expressly listed or inherent to such process, method, article, or apparatus.

[0044] Although the embodiments of the present application have been shown and described, it is to be understood that for the purpose of the present application, the embodiments change, modify, replace, and vary in many ways without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A cable joint making tool comprising a workbench (1), characterised in that: The middle of the top of the workbench (1) is provided with two support assemblies (2), the right side of the top of the workbench (1) is provided with a driving assembly (4), the left side of the top of the workbench (1) is provided with a translation assembly (5), the top of the translation assembly (5) is provided with a fixing assembly (6), the support assembly (2) comprises a support rod (201) fixedly connected to the top of the workbench (1), the inner side of the support rod (201) is fixedly connected with a positioning ring (202), the inner side of the positioning ring (202) movably sleeves a mounting disc (203), the front surface of the inner side of the mounting disc (203) is fixedly connected with a milling assembly (3), the milling assembly (3) comprises a mounting frame (301) fixedly connected to the surface of the mounting disc (203), the back surface of the mounting frame (301) is provided with a mounting slot (312), the mounting slot (312) is provided with a mounting block (302), the back surface of the mounting block (302) is fixedly connected with a milling blade (303), the front surface of the mounting frame (301) is provided with two sliding grooves (311), the inner side of the sliding groove (311) is provided with a connecting block (304), the front surface of the connecting block (304) is fixedly connected with a handle block (305), the back surface of the connecting block (304) is fixedly connected with a fixing block (306), and the sliding groove (311) is in communication with the mounting slot (312).

2. A cable splice manufacturing tool according to claim 1, characterized in that: The side surface of the mounting block (302) is provided with a fixing groove (321), the surface of the fixing block (306) close to the mounting block (302) is fixedly connected with a plug rod (361), and the plug rod (361) is matched with the fixing groove (321).

3. A cable splice manufacturing tool according to claim 1, wherein: The surfaces of the two fixing blocks (306) close to each other are respectively fixedly connected with a cylindrical pipe (307) and a cylindrical rod (308), the cylindrical pipe (307) and the cylindrical rod (308) movably sleeve, and the outer sides of the cylindrical pipe (307) and the cylindrical rod (308) are provided with springs (309).

4. A cable splice manufacturing tool according to claim 1, wherein: The driving assembly (4) comprises a support plate (401) fixedly connected to the top of the workbench (1), the right side of the support plate (401) is fixedly connected with a driving motor (402), the output shaft of the driving motor (402) is fixedly connected with a driving gear (403), the side surface of the support plate (401) movably sleeves a rotating rod (404), and the left side of the outer side of the rotating rod (404) fixedly sleeves a driven gear (405).

5. A cable joint making tool according to claim 4, characterised in that: The rotating rod (404) is fixedly connected to the middle of the right mounting disc (203), and the side surface of the left mounting disc (203) is provided with a circular hole (204).

6. A cable splice manufacturing tool according to claim 1, wherein: The translation assembly (5) comprises a fixed plate (501) fixedly connected to the top of the workbench (1), the left side of the fixed plate (501) is fixedly connected with a translation motor (502), the output shaft of the translation motor (502) is fixedly connected with a lead screw (503), and the outer side of the lead screw (503) is threadedly sleeved with a moving plate (504).

7. A cable splice manufacturing tool according to claim 1, wherein: The fixed assembly (6) comprises a mounting plate (601) fixedly connected to the top of the moving plate (504), the surface of the mounting plate (601) is fixedly connected with an anti-rotation air cylinder (602), and the piston end of the anti-rotation air cylinder (602) is fixedly connected with a clamping frame (603).

8. A cable splice manufacturing tool according to claim 1, wherein: The top of the workbench (1) is provided with a discharge port (101), and the back of the top of the workbench (1) is hingedly connected with a protective frame (102), and the top of the front of the protective frame (102) is provided with a pressure sensor (103).

9. A cable splice manufacturing tool according to claim 1, wherein: The inner side of the mounting disc (203) is provided with a milling assembly (3) around, and the milling assembly (3) is distributed in a circle with the axis and radius of the mounting disc (203).