Diamond cutter welding positioning device
By adjusting the angle and position of the diamond tool using bolts, baffles, and a gear transmission system, combined with hydraulic and cylinder adjustments, the problems of welding stability and precision were solved, enabling efficient welding of complex structures.
Patent Information
- Application Number
- CN202520256733.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-18
AI Technical Summary
In the current diamond tool welding process, the stability is poor, which affects the welding effect, especially in complex connection structures where it is difficult to adjust efficiently and accurately.
The mechanism uses a bolt-driven plate to drive the meshing of the driving and driven gears, and a rotating column to adjust the angle. Combined with a bottom oil cylinder and a hinged base, it achieves adaptive engagement of the clamping and adjustment mechanism. It also works with hydraulic and pneumatic cylinders to adjust the clamping and welding positions.
It improves the stability and precision of diamond tool welding, meets the processing requirements of complex products, and enhances the welding effect.
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Figure CN223699818U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to diamond tool processing technical field, concretely is a diamond tool welding positioning device. BACKGROUND
[0002] The diamond tool has the advantages of high hardness and wear resistance, low friction coefficient, high elastic modulus, high thermal conductivity, low thermal expansion coefficient and small affinity with non-ferrous metals, and can be used for precision machining of non-metallic hard and brittle materials such as graphite, high wear-resistant materials, composite materials, high-silicon aluminum alloys and other ductile non-ferrous metal materials. Diamond tools are various in types and significantly different in performance. The structure, preparation method and application field of different types of diamond tools are quite different.
[0003] In the field of welding positioning device, like CN202220335731.1 discloses a kind of diamond tool welding positioning device, belongs to diamond tool welding technical field, the prior art when welding diamond tool, mostly by operating worker hand-held external tool with diamond tool is placed in the end of tool handle, then again using welding machine welding, thereby leading to the stability of diamond tool in welding process is poor, and influence diamond tool welding effect, including welding table, one side of welding table is fixedly installed with welding machine box, one side of welding machine box is equipped with welding head;By placing tool handle and diamond tool in two material boxes respectively;However, the welding positioning device, the material box is mainly horizontally arranged, when a more complex connection structure is needed, it is not convenient to carry out efficient and accurate adjustment. UTILITY MODEL CONTENTS
[0004] The utility model aims at providing a kind of diamond tool welding positioning device to solve the problems raised in the above background art.
[0005] By adopting the above technical scheme, the output end of the bolt folded plate is used to make the driving gear and the driven gear meshing transmission operation, so that the rotating column can drive the rotating table to adjust to the appropriate angular position, and the bottom oil cylinder cooperates with the hinged base to run, so that the angle plate can be adjusted to the appropriate angular position according to the needs, so that the clamping adjusting mechanism can adapt to the needs of the product to meet the processing requirements of complex products.
[0006] To achieve the purpose of the utility model, the utility model realizes the following technical scheme: a kind of diamond tool welding positioning device, including bearing waste collection component and welding component, the two ends of the bearing waste collection component are provided with bolted clamping adjusting mechanism, the lower side of the bearing waste collection component is provided with bolted welding component;
[0007] The welding component comprises a bolt side seat, a lifting frame, a cross arm, a hydraulic cylinder, a lifting base plate, a mechanical arm, a sleeve base and a welding gun, the bolt side seat is bolted below the side of the waste collecting component, a lifting frame is arranged above the outer end of the bolt side seat, a cross arm is arranged above the lifting frame, a hydraulic cylinder is arranged on the inner bottom side of the cross arm, a lifting base plate is arranged on the output end of the hydraulic cylinder, mechanical arms are arranged below the two ends of the lifting base plate, a sleeve base is arranged on the output end of the mechanical arms through a hinge connection, and a welding gun is arranged on the inner side of the sleeve base through a sleeve connection.
[0008] As a preferred embodiment of the present application, the mechanical arm is provided with a hinge transmission structure.
[0009] As a preferred embodiment of the present application, the waste collecting component comprises a cushion block, a base cabinet, a damping base, a table plate, an inner side connecting plate and a waste cleaning box, the top side of the cushion block is provided with the base cabinet, the two ends of the base cabinet are provided with the damping base above, the top end of the damping base is provided with the table plate, the inner side of the middle part of the table plate is provided with the inner side connecting plate through a bolt connection, and the inner side of the inner side connecting plate is provided with the waste cleaning box.
[0010] As a preferred embodiment of the present application, the clamping adjusting mechanism comprises a bolted plate, a driving gear, a driven gear, a rotating column, a rotating table, a bottom oil cylinder, a hinge base, an angle plate, a slotted box, a screw rod set, a sliding base, an inner pasting base, a first air cylinder, a lifting cabin, a second air cylinder, a folded block, a third air cylinder and a pressing piece, the bolted plate is arranged above the two ends of the table plate, the output end of the bolted plate is provided with the driving gear, the output end of the driving gear is provided with the driven gear, the inner side of the driven gear is provided with the rotating column, and the upper side of the rotating column is provided with the rotating table.
[0011] As a preferred embodiment of the present application, the bottom oil cylinder is arranged above the two ends of the rotating table, the output end of the bottom oil cylinder is connected with the angle plate through the hinge base, the side of the angle plate is provided with the slotted box through a bolt connection, the slotted box is threadedly connected with the sliding base through the screw rod set, the side of the sliding base is provided with the inner pasting base through a bolt connection.
[0012] As a preferred embodiment of the present application, the upper side of the inner pasting base is provided with the first air cylinder, the upper side of the first air cylinder is provided with the lifting cabin, the inner end side of the lifting cabin is provided with the second air cylinder, the output end of the second air cylinder is provided with the folded block, the upper inner side of the folded block is provided with the third air cylinder, and the output end of the third air cylinder is provided with the pressing piece.
[0013] Compared with the prior art, the diamond tool welding positioning device has the beneficial effects that: the bolt folding plate output end is used to make the driving gear and the driven gear meshing transmission operation, so that the rotating column can drive the rotating table to adjust to the suitable angle position, the bottom oil cylinder cooperates with the hinged base to run, and the angle plate is adjusted to the suitable angle position according to the needs, so that the clamping adjusting mechanism can adaptively match the product according to the needs, so as to meet the processing requirements of complex products. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a front view of the utility model;
[0015] Figure 2 It is a front view of the utility model;
[0016] Figure 3 It is a front view of the utility model;
[0017] Figure 4 It is a front view of the utility model.
[0018] In the drawing: 1, bearing waste collecting assembly; 101, cushion block; 102, base cabinet; 103, damping base; 104, table plate; 105, inner side connecting plate; 106, waste cleaning box; 2, clamping adjusting mechanism; 201, bolt folding plate; 202, driving gear; 203, driven gear; 204, rotating column; 205, rotating table; 206, bottom oil cylinder; 207, hinged base; 208, angle plate; 209, slotted box; 2010, screw rod group; 2011, sliding base; 2012, inner pasting base; 2013, first air cylinder; 2014, lifting cabin; 2015, second air cylinder; 2016, zigzag block; 2017, third air cylinder; 2018, pressing piece; 3, welding part; 301, bolt side seat; 302, lifting frame; 303, cross arm; 304, hydraulic cylinder; 305, lifting base plate; 306, mechanical arm; 307, sleeving base; 308, welding gun. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.
[0020] Please refer to Figures 1-4The utility model provides a technical scheme: a diamond tool welding positioning device, including bearing and collecting waste component 1 and welding part 3, the clamping adjusting mechanism 2 of bolted connection is provided on the both ends top of bearing and collecting waste component 1, the lower side of bearing and collecting waste component 1 is provided with the welding part 3 of bolted connection,
[0021] Welding part 3 includes bolt side seat 301, elevating frame 302, cross arm 303, hydraulic cylinder 304, lifting base plate 305, mechanical arm arm 306, sleeve base 307 and welding gun 308, bolt side seat 301 is bolted on the lower side of bearing and collecting waste component 1, and the outer end top of bolt side seat 301 is provided with elevating frame 302, the top of elevating frame 302 is provided with cross arm 303, and the inner bottom side of cross arm 303 is provided with hydraulic cylinder 304, the output end of hydraulic cylinder 304 is provided with lifting base plate 305, and the both ends lower side of lifting base plate 305 is provided with mechanical arm arm 306, the output end of mechanical arm arm 306 is provided with the hinge connection sleeve base 307, and the inner side of sleeve base 307 is provided with the sleeve installation welding gun 308.
[0022] Mechanical arm arm 306 has hinge transmission structure.
[0023] In the embodiment, when welding is needed, then using the hydraulic cylinder 304 output operation on the cross arm 303 makes the lifting base plate 305 adjust to the suitable height position, makes the adjustment operation of mechanical arm arm 306 after the mutual cooperation of sleeve base 307 and welding gun 308 carries out product welding processing.
[0024] Bearing and collecting waste component 1 includes cushion block 101, base cabinet 102, damping base 103, table plate 104, inner side connecting plate 105 and waste removal box 106, the top side of cushion block 101 is provided with base cabinet 102, and the both ends top of base cabinet 102 is provided with damping base 103, the top end of damping base 103 is provided with table plate 104, and the middle inner side of table plate 104 is provided with the bolted connection inner side connecting plate 105, and the inner side of inner side connecting plate 105 is provided with waste removal box 106.
[0025] In the embodiment, during welding, the waste is carried through the waste removal box 106 of the inner side of inner side connecting plate 105, and cushion block 101, base cabinet 102, damping base 103 and table plate 104 are used to achieve the effect of facilitating equipment loading.
[0026] The clamping adjusting mechanism 2 comprises a bolt folding plate 201, a driving gear 202, a driven gear 203, a rotating column 204, a rotating table 205, a bottom oil cylinder 206, a hinged base 207, an angle plate 208, a slotted box 209, a screw rod set 2010, a sliding base 2011, an inner pasting base 2012, a first air cylinder 2013, a lifting cabin 2014, a second air cylinder 2015, a folded block 2016, a third air cylinder 2017 and a material pressing piece 2018. The bolt folding plate 201 is arranged above both ends of the table plate 104. The output end of the bolt folding plate 201 is provided with the driving gear 202. The output end of the driving gear 202 is provided with the driven gear 203. The inner side of the driven gear 203 is provided with the rotating column 204. The upper side of the rotating column 204 is provided with the rotating table 205.
[0027] In use, the output power of the bolt folding plate 201 can drive the driving gear 202 to run out, and then the driven gear 203 can be engaged and transmitted, so that the rotating column 204 can be driven to rotate the rotating table 205 effectively.
[0028] The bottom oil cylinder 206 is arranged above both ends of the rotating table 205. The output end of the bottom oil cylinder 206 is hingedly connected with the angle plate 208 through the hinged base 207. The side of the angle plate 208 is provided with the slotted box 209 which is bolted. The slotted box 209 is threadedly connected with the sliding base 2011 through the screw rod set 2010. The side of the sliding base 2011 is provided with the inner pasting base 2012 which is bolted.
[0029] In this embodiment, when the rotating table 205 rotates to the appropriate angle position, the output power of the bottom oil cylinder 206 drives the output end to run, so that the angle plate 208 is adjusted to the appropriate angle position. Then the output power of the output end of the slotted box 209 drives the output end to run, so that the sliding base 2011 is adjusted to the appropriate position.
[0030] The upper side of the inner pasting base 2012 is provided with the first air cylinder 2013. The upper side of the first air cylinder 2013 is provided with the lifting cabin 2014. The inner end side of the lifting cabin 2014 is provided with the second air cylinder 2015. The output end of the second air cylinder 2015 is provided with the folded block 2016. The upper inner side of the folded block 2016 is provided with the third air cylinder 2017. The output end of the third air cylinder 2017 is provided with the material pressing piece 2018.
[0031] In this embodiment, after the sliding base 2011 is adjusted to the appropriate position, the first cylinder 2013 is driven to rotate the output end, so that the first cylinder 2013 is driven to rotate to adjust the lifting cabin 2014 to the appropriate height position, and the folding block 2016 is matched with the output of the third cylinder 2017 to drive the pressing piece 2018 to effectively clamp the product.
[0032] The working principle of the diamond tool welding positioning device is as follows: when in use, the output end of the bolted plate 201 is driven to rotate the driving gear 202, and then the driven gear 203 is engaged to drive the rotating column 204 to rotate the rotating table 205, when the rotating table 205 is rotated to the appropriate angle position, the bottom oil cylinder 206 is driven to rotate the output end, so that the angle plate 208 is adjusted to the appropriate angle position, then the output end of the slotted box 209 is driven to rotate the output end, and after the output end is rotated, the sliding base 2011 is adjusted to the appropriate position, and then the first cylinder 2013 is driven to rotate the output end, so that the first cylinder 2013 is driven to rotate to adjust the lifting cabin 2014 to the appropriate height position, and the folding block 2016 is matched with the output of the third cylinder 2017 to drive the pressing piece 2018 to effectively clamp the product, when welding is needed, the hydraulic cylinder 304 of the cross arm 303 is driven to rotate the lifting base plate 305 to the appropriate height position, and then the mechanical arm 306 is adjusted to rotate the sleeve base 307 and the welding gun 308 to cooperate with each other to weld the product, and during the welding process, the waste is carried by the waste removal box 106 on the inner side of the inner connecting plate 105, and the pad 101, the base cabinet 102, the damping base 103 and the table plate 104 are used to facilitate the clamping of the equipment.
[0033] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
Claims
1. A diamond tool welding positioning device, comprising a waste collection component (1) and a welding component (3), characterized in that: The waste collection component (1) is provided with a clamping and adjusting mechanism (2) connected by bolts at both ends above, and a welded component (3) connected by bolts is provided on the lower side of the waste collection component (1). The welding component (3) includes a bolt side seat (301), a lifting frame (302), a horizontal arm (303), a hydraulic cylinder (304), a lifting base plate (305), a robotic arm (306), a sleeve base (307), and a welding gun (308). The bolt side seat (301) is bolted to the lower side of the waste collection assembly (1), and a lifting frame (302) is provided above the outer end of the bolt side seat (301). The upper part of the lifting frame (302) is... A horizontal arm (303) is provided, and a hydraulic cylinder (304) is provided on the inner bottom side of the horizontal arm (303). A lifting base plate (305) is provided at the output end of the hydraulic cylinder (304), and a mechanical arm (306) is provided below both ends of the lifting base plate (305). A hinged socket base (307) is provided at the output end of the mechanical arm (306), and a welding gun (308) is provided on the inner side of the socket base (307).
2. The diamond tool welding positioning device according to claim 1, characterized in that: The robotic arm (306) has a hinge drive structure.
3. The diamond tool welding positioning device according to claim 1, characterized in that: The waste collection and handling assembly (1) includes a pad (101), a base cabinet (102), a shock-absorbing base (103), a platform (104), an inner connecting plate (105), and a waste collection box (106). The base cabinet (102) is provided on the top side of the pad (101), and the shock-absorbing base (103) is provided above both ends of the base cabinet (102). The platform (104) is provided at the top of the shock-absorbing base (103), and the inner connecting plate (105) is bolted to the inner side of the middle part of the platform (104). The waste collection box (106) is provided on the inner side of the inner connecting plate (105).
4. The diamond tool welding positioning device according to claim 3, characterized in that: The clamping and adjusting mechanism (2) includes a bolted folding plate (201), a driving gear (202), a driven gear (203), a rotating column (204), a rotating table (205), a bottom oil cylinder (206), a hinged base (207), an angle plate (208), a slotted box (209), a lead screw assembly (2010), a sliding base (2011), an inner base (2012), a first cylinder (2013), a lifting chamber (2014), a second cylinder (2015), and a folding block. (2016), third cylinder (2017) and pressure plate (2018), the bolt folding plate (201) is disposed above both ends of the platform (104), the output end of the bolt folding plate (201) is provided with a driving gear (202), and the output end of the driving gear (202) is provided with a driven gear (203), the inner side of the driven gear (203) is provided with a rotating column (204), and a rotating table (205) is disposed above the rotating column (204).
5. The diamond tool welding positioning device according to claim 4, characterized in that: Bottom oil cylinders (206) are provided above both ends of the rotary table (205), and the output end of the bottom oil cylinders (206) is hinged to an angle plate (208) through a hinge base (207). A slotted box (209) connected by bolts is provided above the side of the angle plate (208), and a sliding base (2011) is threadedly connected to the slotted box (209) through a screw assembly (2010). An inner base (2012) connected by bolts is provided above the side of the sliding base (2011).
6. The diamond tool welding positioning device according to claim 4, characterized in that: A first cylinder (2013) is provided above the inner base (2012), and a lifting chamber (2014) is provided above the first cylinder (2013). A second cylinder (2015) is provided on the inner end side of the lifting chamber (2014), and a folding block (2016) is provided at the output end of the second cylinder (2015). A third cylinder (2017) is provided on the inner side above the folding block (2016), and a pressure plate (2018) is provided at the output end of the third cylinder (2017).
Citation Information
Patent Citations
Diamond cutter welding positioning device
CN217727628U