Water-cooled wall pipe orifice polishing device

By designing a grinding device for water-cooled wall tube openings, and utilizing clamping and linkage components to achieve simultaneous grinding of the inner and outer walls of the water-cooled wall tubes, the problem of low efficiency in existing technologies is solved, and grinding efficiency is improved.

CN223700298UActive Publication Date: 2025-12-23THE SECOND CONSTRUCTION CO LTD OF CHINA CONSTRUCTION THIRD ENGINEERING BUREAU +1
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Patent Information

Application Number
CN202520086111.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2025-12-23
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

The existing technology has low efficiency in grinding the inner and outer walls of water-cooled wall tubes, making it impossible to grind the inner and outer walls of the water simultaneously. This makes it difficult to keep up with the processing time of water-cooled wall tubes on the construction site, and the low efficiency of grinding the inner and outer walls of the water in the existing technology cannot meet the needs of large-scale processing.

Method used

A water-cooled wall tube end grinding device was designed, including a clamping component, a grinding component, and a linkage component. The clamping component stably clamps the water-cooled wall tube, and the grinding component drives the motor and rotating shaft to grind the inner and outer walls of the water-cooled wall tube synchronously. The grinding length is controlled by the linkage component.

Benefits of technology

This technology enables simultaneous grinding of the inner and outer walls of water-cooled wall tubes, improving grinding efficiency and meeting the needs of mass production.

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Abstract

The utility model provides a water-cooled wall pipe orifice polishing device which comprises a machining table composed of a bottom table, a supporting plate, a motor and a rotating shaft arranged on one side of the output end of the motor, and further comprises a clamping assembly arranged on the supporting plate, a polishing assembly arranged at one end of the bottom table, a linkage assembly arranged between the bottom table and the supporting plate, and a polishing assembly arranged at the other end of the bottom table. The grinding assembly is driven to move through the rotating shaft; according to the water-cooled wall tube polishing device, the bottom table, the supporting plate, the motor, the rotating shaft, the clamping assembly, the polishing assembly and the linkage assembly are arranged, a water-cooled wall tube to be polished is stably clamped on the supporting plate through the clamping assembly, and then the clamping assembly and the water-cooled wall tube are driven to rotate through the motor and the rotating shaft; the polishing assembly is driven by the linkage assembly to slowly move towards one end of the water-cooled wall tube, so that the effect of polishing the inner wall and the outer wall of the water-cooled wall tube at the same time is achieved, the polishing length can be effectively controlled by controlling starting and stopping of the motor, and the polishing efficiency is effectively improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to pipe processing technical field, concretely relates to a water cooling wall pipe orifice polishing device. BACKGROUND

[0002] Water cooling wall is the main heating part of boiler, it is composed of several rows of steel pipes, is distributed in the four around boiler furnace, its inside is flowing water or steam, accepts the heat of boiler furnace flame outside, mainly absorbs the radiant heat of high temperature combustion product in the furnace.

[0003] The oil, paint dirt, rust and the like on the welding opening surface and the inner and outer walls of the parent material near the welding opening should be cleaned until the metal luster is exposed before the water cooling wall pipe row assembly, and the current polishing is mostly manual, which is time-consuming and laborious, and the efficiency is low when relying on manual polishing, the inner and outer walls of the water cooling wall pipe cannot be polished at the same time, and it is difficult to keep up with the operation arrangement of the construction site when facing a large number of water cooling wall pipe polishing processes.

[0004] The above content is only used to assist in understanding the technical scheme of the utility model, and does not represent that the above content is the closest prior art. UTILITY MODEL CONTENT

[0005] The utility model aims at solving the above-mentioned defects, and provides a water cooling wall pipe orifice polishing device.

[0006] In order to solve the above technical problems, the utility model adopts the following technical scheme: a water cooling wall pipe orifice polishing device, which comprises a machining table composed of a bottom table, a supporting plate, a motor and a rotating shaft arranged on one side of the output end of the motor, and further comprises:

[0007] The clamping assembly is arranged on the supporting plate and is used to clamp and support the water cooling wall pipe to keep horizontal;

[0008] The polishing assembly is arranged at one end of the bottom table and is used to polish the inner and outer walls of the water cooling wall pipe simultaneously in cooperation with the clamping assembly;

[0009] The linkage assembly is arranged between the bottom table and the supporting plate and is used to drive the polishing assembly to move through the rotating shaft.

[0010] Further, the clamping assembly comprises a connecting plate fixedly arranged at one end of the rotating shaft, and a fixed clamp and a movable clamp symmetrically arranged on one side of the connecting plate, the fixed clamp is fixedly arranged on one side of the connecting plate, and the movable clamp is slidingly arranged on one side of the connecting plate.

[0011] Further, a bidirectional screw rod is rotatably arranged in the connecting plate, one end of the bidirectional screw rod penetrates through the side wall of the connecting plate and is fixedly provided with a control disc, and one end of the movable clamp is provided with a threaded hole matched with the bidirectional screw rod.

[0012] Further, one side of the support plate is provided with a movable slot, and a supporting pile is slidably arranged in the movable slot.

[0013] Further, the polishing assembly comprises a movable wall plate slidably arranged on the base table and a polishing roller one and a polishing roller two fixedly arranged on one side of the movable wall plate.

[0014] Further, the linkage assembly comprises a transmission rod and a limiting rod rotatably arranged between the support plate and the movable wall plate, one end of the transmission rod close to the rotating shaft is provided with a transmission belt between the rotating shaft, and the support plate is provided with a through hole for the transmission belt to pass through.

[0015] Further, one end of the transmission rod is provided with a screw thread on the outer wall, and the bottom end of the movable wall plate is provided with a screw groove matched with the screw thread of one end of the transmission rod.

[0016] Compared with the prior art, the utility model has the beneficial effects that:

[0017] By setting the base table, the support plate, the motor, the rotating shaft, the clamping assembly, the polishing assembly and the linkage assembly, the water cooling wall pipe to be polished is stably clamped on the support plate by the clamping assembly, then the clamping assembly and the water cooling wall pipe are driven to rotate by the motor and the rotating shaft, the polishing assembly is driven to move slowly to one end of the water cooling wall pipe by the linkage assembly, so that the effect that the inner and outer walls of the water cooling wall pipe are polished at the same time is realized, the length of polishing can be effectively controlled by controlling the start and stop of the motor, and the polishing efficiency is effectively improved. BRIEF DESCRIPTION OF DRAWINGS

[0018] The drawings accompanying the specification of this application form a part of the application and serve to provide further understanding of the present application, the illustrative embodiments of the present application and its description serve to explain the present application, and do not constitute an improper limitation on the present application. In the drawings:

[0019] Figure 1 It is a whole structure schematic view of an embodiment of the utility model;

[0020] Figure 2 It is a whole structure schematic view of an embodiment of the utility model Figure Two ;

[0021] Figure 3 It is a partial cross-sectional structure schematic view of the support plate and the connecting plate in an embodiment of the utility model;

[0022] Figure 4 It is a structure schematic view of the transmission belt and the movable wall plate in an embodiment of the utility model;

[0023] Figure 5 It is a structure schematic view of the supporting pile and the movable slot in an embodiment of the utility model.

[0024] Fig. 1, processing table; 101, base table; 102, support plate; 1021, movable groove; 1022, through hole; 103, motor; 104, rotating shaft; 2, clamping assembly; 201, connecting plate; 202, fixed clamp; 203, movable clamp; 204, bidirectional screw; 205, control turntable; 206, supporting pile; 3, polishing assembly; 301, movable wall plate; 302, polishing roller one; 303, polishing roller two; 4, linkage assembly; 401, transmission rod; 402, limiting rod; 403, transmission belt. DETAILED DESCRIPTION

[0025] The technical solutions in the embodiments of the present application will be clearly and completely described below. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. The embodiments in the present application and the features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor are within the protection scope of the present application.

[0026] It should be noted that if the embodiments of the present application involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement condition, etc. between the components in a certain posture, and if the certain posture changes, the directional indications also change accordingly.

[0027] In addition, if the embodiments of the present application involve descriptions of "first", "second", etc., the descriptions of "first", "second", etc. are only for description purposes, and cannot be understood as indicating or implying the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features limited by "first" and "second" can explicitly or implicitly include at least one of the features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes A scheme, or B scheme, or A and B schemes. In addition, "multiple" means two or more. In addition, the technical solutions of each embodiment can be combined with each other, but it must be based on the realization of those skilled in the art, and when the combination of technical solutions appears contradictory or unachievable, it should be considered that the combination of technical solutions does not exist, and is not within the protection scope required by the present application.

[0028] Please refer to Figures 1-5 .

[0029] This utility model provides a technical solution for a water-cooled wall tube end grinding device: A water-cooled wall tube end grinding device is used to grind the inner and outer walls of water-cooled wall tubes. It includes a processing table 1 consisting of a base 101, a support plate 102, a motor 103, and a rotating shaft 104 located on one side of the output end of the motor 103. The support plate 102 is fixedly mounted on the base 101, and the motor 103 is fixedly mounted on one side of the support plate 102. The rotating shaft 104 is fixedly connected to the output end of the motor 103. This is prior art and will not be described in detail here. It also includes: a clamping assembly 2, located on the support plate 102, for clamping and supporting the water-cooled wall tube to maintain a horizontal position; a grinding assembly 3, located at one end of the base 101, for simultaneously grinding the inner and outer walls of the water-cooled wall tube in conjunction with the clamping assembly 2; and a linkage assembly 4, located between the base 101 and the support plate 102, for moving the grinding assembly 3 via the rotating shaft 104.

[0030] By setting up a base platform 101, a support plate 102, a motor 103, a rotating shaft 104, a clamping assembly 2, a grinding assembly 3, and a linkage assembly 4, the water-cooled wall tube to be ground is stably clamped on the support plate 102 by the clamping assembly 2. Then, the motor 103 and the rotating shaft 104 drive the clamping assembly 2 and the water-cooled wall tube to rotate. The linkage assembly 4 drives the grinding assembly 3 to slowly move to one end of the water-cooled wall tube, thereby achieving the effect of grinding the inner and outer walls of the water-cooled wall tube simultaneously. By controlling the start and stop of the motor 103, the grinding length can also be effectively controlled, effectively improving the grinding efficiency.

[0031] In one embodiment, the clamping assembly 2 includes a connecting plate 201 fixedly disposed at one end of the rotating shaft 104, a fixed clamp 202 and a movable clamp 203 symmetrically disposed on one side of the connecting plate 201. The fixed clamp 202 is fixedly disposed on one side of the connecting plate 201, and the movable clamp 203 is slidably disposed on one side of the connecting plate 201. A bidirectional screw 204 is rotatably disposed inside the connecting plate 201. One end of the bidirectional screw 204 passes through the side wall of the connecting plate 201 and is fixedly disposed on a control turntable 205. One end of the movable clamp 203 is provided with a threaded hole adapted to the bidirectional screw 204. A movable groove 1021 is provided on one side of the support plate 102. A support pile 206 is slidably disposed in the movable groove 1021. The inner diameter of the support pile 206 is the same as the outer diameter of the water-cooled wall tube.

[0032] This design means that only a small portion of the sidewall of the bidirectional screw 204 has threads. This arrangement is to control the range of movement of the movable clamp 203. When grinding is required at the connection of the water-cooled wall tube, the support post 206 is moved to a suitable position, one end of the water-cooled wall tube is placed on the support post 206, and then the other end of the water-cooled wall tube is aligned with the fixing clamp 202, so that the fixing clamp 202 is inserted into the interior of the water-cooled wall tube and contacts the inner sidewall of the water-cooled wall tube. By rotating the control turntable 205, the bidirectional screw 204 is driven to rotate. 04 Rotation will cause one end of the movable clamp 203, which is adapted to it, to move towards the outer wall of the water-cooled wall tube. After the movable clamp 203 is completely in contact with the outer wall of the water-cooled wall tube, the fixed clamp 202 and the movable clamp 203 will stabilize one end of the water-cooled wall tube, while the other end is placed on the support pile 206. At this time, the motor 103 is started, and the output end of the motor 103 will drive the rotating shaft 104 to rotate, which will drive the water-cooled wall tube to rotate through the connecting plate 201, the fixed clamp 202 and the movable clamp 203.

[0033] In one embodiment, the polishing assembly 3 includes a movable wall plate 301 slidably disposed on a base 101 and polishing roller 302 and polishing roller 303 fixedly disposed on one side of the movable wall plate 301.

[0034] With this design, the diameter of the first grinding roller 302 is similar to the inner diameter of the water-cooled wall tube, and the distance between the second grinding roller 303 and the first grinding roller 302 is similar to the side wall thickness of the water-cooled wall tube. This arrangement is to ensure that the first grinding roller 302 and the second grinding roller 303 can make contact with the inner and outer walls of the water-cooled wall tube when they move toward the water-cooled wall tube, thereby grinding the inner and outer walls of the water-cooled wall tube through the first grinding roller 302 and the second grinding roller 303.

[0035] In one embodiment, the linkage component 4 includes a transmission rod 401 and a limiting rod 402 rotatably disposed between the support plate 102 and the movable wall plate 301. A transmission belt 403 is disposed between the end of the transmission rod 401 near the rotating shaft 104 and the rotating shaft 104. A through hole 1022 for the transmission belt 403 to pass through is provided on the support plate 102. A thread is provided on the outer wall of one end of the transmission rod 401. A threaded groove is provided at the bottom end of the movable wall plate 301 that matches the thread of one end of the transmission rod 401. The other ends of the transmission rod 401 and the limiting rod 402 are rotatably disposed on the extension plate of the base 101. This arrangement is to enable it to rotate better between the support plate 102 and the base 101.

[0036] With this design, when the motor 103 drives the rotating shaft 104 to rotate, the rotating shaft 104 will drive the transmission rod 401 to rotate through the transmission belt 403. Since the inner diameter of the lower end of the transmission belt 403 is much larger than the inner diameter of the upper end, the rotation speed of the transmission rod 401 is much smaller than the rotation speed of the rotating shaft 104. When the transmission rod 401 rotates, since the thread on one end of it is adapted to the lower end of the movable wall plate 301, the movable wall plate 301 will move towards the water-cooled wall tube, thereby driving the first grinding roller 302 and the second grinding roller 303 to move.

[0037] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention.

Claims

1. A water-cooled wall pipe end grinding device, comprising a processing table (1) consisting of a base (101), a support plate (102), a motor (103), and a rotating shaft (104) disposed on one side of the output end of the motor (103), characterized in that, It also includes: The clamping assembly (2) is disposed on the support plate (102) to clamp and support the water-cooled wall tube to keep it horizontal; The grinding assembly (3) is set at one end of the base (101) to cooperate with the clamping assembly (2) to grind the inner and outer walls of the water-cooled wall tubes simultaneously. The linkage component (4) is located between the base (101) and the support plate (102) to drive the grinding component (3) to move via the rotating shaft (104).

2. The water-cooled wall tube end grinding device according to claim 1, characterized in that: The clamping assembly (2) includes a connecting plate (201) fixedly disposed at one end of the rotating shaft (104), a fixed clamp (202) and a movable clamp (203) symmetrically disposed on one side of the connecting plate (201). The fixed clamp (202) is fixedly disposed on one side of the connecting plate (201), and the movable clamp (203) is slidably disposed on one side of the connecting plate (201).

3. The water-cooled wall tube end grinding device according to claim 2, characterized in that: The connecting plate (201) is rotatably provided with a bidirectional screw (204). One end of the bidirectional screw (204) passes through the side wall of the connecting plate (201) and is fixedly provided with a control turntable (205). One end of the movable clamp (203) is provided with a threaded hole that is compatible with the bidirectional screw (204).

4. The water-cooled wall tube end grinding device according to claim 3, characterized in that: The support plate (102) has a movable groove (1021) on one side, and a support pile (206) is slidably disposed in the movable groove (1021).

5. The water-cooled wall tube end grinding device according to claim 1, characterized in that: The polishing assembly (3) includes a movable wall plate (301) slidably disposed on a base (101) and polishing roller one (302) and polishing roller two (303) fixedly disposed on one side of the movable wall plate (301).

6. The water-cooled wall tube end grinding device according to claim 5, characterized in that: The linkage component (4) includes a transmission rod (401) and a limiting rod (402) rotatably disposed between the support plate (102) and the movable wall plate (301). A transmission belt (403) is disposed between the end of the transmission rod (401) near the rotating shaft (104) and the rotating shaft (104). A through hole (1022) for the transmission belt (403) to pass through is provided on the support plate (102).

7. The water-cooled wall tube end grinding device according to claim 6, characterized in that: The outer wall of one end of the transmission rod (401) is threaded, and the bottom end of the movable wall plate (301) is provided with a threaded groove that matches the thread of one end of the transmission rod (401).