High-speed flat carrier tape machine with waste recovery function

Abstract

The utility model relates to the technical field of carrier tape machines, and discloses a high-speed flat carrier tape machine with a waste recovery function, which comprises a frame, the top of the frame is fixedly connected with a workbench, the inside of the frame is fixedly connected with an electric control box, the top of the electric control box is fixedly connected with a reciprocating cutting mechanism, and the reciprocating cutting mechanism is fixedly connected with a waste recovery mechanism. A recycling box is fixedly connected to the front side of the outer portion of the frame, an adjusting mechanism is fixedly connected to the top of the workbench, a punching mechanism is fixedly connected to the left side of the outer portion of the frame, and the reciprocating cutting mechanism comprises a first motor. According to the cutting device, a first motor drives a first transmission plate to rotate through an eccentric wheel, the first transmission plate drives a cutting knife to slide through a sliding plate, the cutting knife can slide outside a limiting plate, the cutting knife cannot fall off, and then cut waste can fall into a recycling box; and the wastes are cut off and collected to prevent the wastes from being wound on key parts of the equipment.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of tape feeder, especially with waste recovery function's high -speed flat plate tape feeder. BACKGROUND

[0002] When producing small electronic components such as electronic chips, capacitors, resistors, etc., the high-speed flat plate tape feeder quickly and accurately packages the products into the tape. At the same time, the waste recovery function can collect the plastic scraps, unqualified components and other materials generated during the production process. For example, in the chip packaging workshop, the tape feeder packages the chips in the pockets of the tape according to a certain spacing, which facilitates subsequent transportation and storage, and the waste recovery system recovers the defective products during chip testing and the waste generated by tape cutting, preventing waste from mixing with qualified products.

[0003] In the prior art, some tape feeders have a guide groove or guide plate beside the cutting station for larger pieces of waste (such as long strip-shaped waste cut from the edge of the tape). When the waste is cut, it slides along the guide groove into a special waste collection box due to its own gravity or slight vibration caused by the operation of the machine.

[0004] However, in actual use, if the waste cannot be cut and collected, the long waste will wrap around the transmission components of the tape feeder, such as gears, pulleys, etc. This will reduce the transmission efficiency of the equipment and even cause jamming. For example, plastic waste can wrap around the shaft of the motor, increasing the load on the motor and affecting its speed and torque output. In severe cases, it can damage the motor. Therefore, the high-speed flat plate tape feeder with waste recovery function is proposed to solve the above problems. Utility model content

[0005] To make up for the above shortcomings, the utility model provides a high-speed flat plate tape feeder with waste recovery function, aiming to improve the problem that some devices in the prior art cannot cut and collect waste.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme:

[0007] The high-speed flat plate tape feeder with waste recovery function comprises a frame, a workbench fixedly connected to the top of the frame, an electric control box fixedly connected to the inside of the frame, a reciprocating cutting mechanism fixedly connected to the top of the electric control box, a recovery box fixedly connected to the outside front side of the frame, an adjusting mechanism fixedly connected to the top of the workbench, and a punching mechanism fixedly connected to the outside left side of the frame.

[0008] The reciprocating cutting mechanism includes a motor one, the drive end of the motor one is fixedly connected with an eccentric wheel, the eccentric wheel is rotatably connected with a transmission plate one outside, the other end of the transmission plate one is rotatably connected with a sliding plate, the outside front side of the sliding plate is fixedly connected with a cutting knife, the top of the recycling box is fixedly connected with a limiting assembly, the outside of the motor one is fixedly connected at the outside top end of the electric control box;

[0009] As a further description of the above technical solution:

[0010] The limiting assembly includes a limiting plate, the cutting knife is slidably connected outside the limiting plate, and the limiting plate is fixedly connected outside the top end of the recycling box;

[0011] As a further description of the above technical solution:

[0012] The adjusting mechanism includes a support plate one, the outside front side of the support plate one is fixedly connected with a motor two, the drive end of the motor two is fixedly connected with a drive rod, the outside of the drive rod is fixedly connected with a connecting plate, the outside left and right ends of the connecting plate are fixedly connected with fixed shafts, the outside of the fixed shafts is rotatably connected with a transmission plate two, the other end of the transmission plate two is fixedly connected with a sliding rod, the outside of the sliding rod is fixedly connected with a fixed plate one, the outside rear side of the fixed plate one is fixedly connected with an adjusting wheel, the front side of the support plate one is provided with a limiting groove, and the outside of the support plate one is fixedly connected at the top of the frame;

[0013] As a further description of the above technical solution:

[0014] The punching mechanism includes a fixed frame, the top of the fixed frame is fixedly connected with an air cylinder, the drive end of the air cylinder is fixedly connected with a pressing plate, and the outside of the fixed frame is connected at the top of the frame;

[0015] As a further description of the above technical solution:

[0016] The top left side of the frame is fixedly connected with a rubber pad, the top left and right ends of the rubber pad are fixedly connected with support plates two, and the inside of the support plates two is rotatably connected with an ejection wheel;

[0017] As a further description of the above technical solution:

[0018] The front left end of the frame is fixedly connected with an I-shaped steel, and the top of the I-shaped steel is rotatably connected with a conveying roller;

[0019] As a further description of the above technical solution:

[0020] The top front side left and right ends of the frame are fixedly connected with support rods, and the top of the support rods is fixedly connected with a bearing rod;

[0021] As a further description of the above technical solutions:

[0022] The front side of the supporting rod is fixedly connected with conveying wheels, the outer front side of the supporting rod is fixedly connected with a transmission wheel one, the outer side of the transmission wheel one is fixedly connected with a fixed plate two, and the other end of the fixed plate two is fixedly connected with a transmission wheel two.

[0023] The utility model has the advantages of the following beneficial effects:

[0024] 1、The utility model discloses, make motor one drive transmission plate one to rotate through eccentric wheel, make transmission plate one drive cutting knife to slide through sliding plate, make cutting knife can slide outside the limiting plate, make cutting knife not to fall off, can then make the waste material after cutting can drop into the inside of recycling box, cut off and collect waste material and prevent the waste material from winding on the key component of equipment.

[0025] 2、The utility model discloses, make motor two can drive driving rod to rotate, make driving rod can drive connecting plate to rotate, make connecting plate can drive transmission plate two to rotate through fixed shaft, make transmission plate two can drive adjusting wheel to adjust interval through sliding rod, because of the reason of limiting groove, can then realize the location of sliding rod, prevent sliding rod from falling off, can flexibly adjust interval according to the actual size of product. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is the three-dimensional schematic view of the high-speed flat belt loading machine with waste recovery function that the utility model provides;

[0027] Figure 2 It is the structure schematic view of the recycling box of the high-speed flat belt loading machine with waste recovery function that the utility model provides;

[0028] Figure 3 It is the structure schematic view of the adjusting wheel of the high-speed flat belt loading machine with waste recovery function that the utility model provides;

[0029] Figure 4 It is the structure schematic view of the supporting plate one of the high-speed flat belt loading machine with waste recovery function that the utility model provides.

[0030] LEGEND:

[0031] 1, frame; 2, workbench; 3, electric control box; 4, motor one; 5, eccentric wheel; 6, transmission plate one; 7, sliding plate; 8, cutting knife; 9, limiting plate; 10, recycling box; 11, support plate one; 12, motor two; 13, drive rod; 14, connecting plate; 15, fixed shaft; 16, transmission plate two; 17, sliding rod; 18, fixed plate one; 19, adjusting wheel; 20, limiting groove; 21, rubber pad; 22, support plate two; 23, discharge wheel; 24, fixed frame; 25, air cylinder; 26, pressing plate; 27, I-beam; 28, conveying roller; 29, support rod; 30, bearing rod; 31, conveying wheel; 32, transmission wheel one; 33, fixed plate two; 34, transmission wheel two. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] Referring to Figures 1 to 3 An embodiment provided by the utility model: a high-speed flat tape carrier machine with waste recycling function, comprising a frame 1, the frame 1 is spliced by fine welding process, which ensures that it has sufficient stability and strength and can withstand various forces generated during the high-speed operation of the tape carrier machine, the top of the frame 1 is fixedly connected with a workbench 2, the surface of the workbench 2 is treated by special polishing and processing, which has the characteristics of smoothness, so as to facilitate the smooth movement and processing operation of the tape carrier above it. The inside of the frame 1 is fixedly connected with an electric control box 3, the electric control box 3 is integrated with an advanced electronic control system inside, which contains various precise electronic elements and circuit boards. These elements and circuit boards are strictly tested and debugged, which can accurately control various operating parameters and action instructions of the tape carrier machine. The top of the electric control box 3 is fixedly connected with a reciprocating cutting mechanism, which is composed of high-precision motor one 4, solid transmission components and sharp cutting knives 8. The motor one 4 drives the transmission components to make reciprocating motion, thereby driving the cutting knives 8 to perform efficient and accurate cutting operation on the tape carrier. The outside front side of the frame 1 is fixedly connected with a recycling box 10;

[0034] The capacity of the recycling box 10 is carefully designed to meet the waste collection needs of the tape loading machine within a certain period of time. The material of the recycling box 10 has good wear resistance and corrosion resistance to prevent damage to the recycling box 10 by waste. The top of the workbench 2 is fixedly connected with an adjusting mechanism. The adjusting mechanism includes a support plate one 11 made of high-strength alloy plate material, which has good rigidity and stability. The outer front side of the support plate one 11 is fixedly connected with a motor two 12, which is a driving motor with excellent performance, stable speed and large torque, and can provide sufficient power support for subsequent adjustment actions. The driving end of the motor two 12 is fixedly connected with a driving rod 13 made of high-quality alloy steel material, which has high strength and wear resistance. The outer side of the driving rod 13 is fixedly connected with a connecting plate 14 also made of solid metal material and processed by fine processing technology to ensure that the connection with the driving rod 13 is tight and reliable. The outer left and right ends of the connecting plate 14 are fixedly connected with fixed shafts 15. The surface of the fixed shaft 15 is finely polished and lubricated to ensure smoothness and stability during rotation. The outer side of the fixed shaft 15 is rotatably connected with a transmission plate two 16, which can be flexibly rotated under the drive of the fixed shaft 15 to realize force transmission and motion conversion. The other end of the transmission plate two 16 is fixedly connected with a sliding rod 17, which is smooth and flat on the outside and cooperates well with the related guide parts to stably slide in the limiting groove 20. The outer side of the sliding rod 17 is fixedly connected with a fixed plate one 18.

[0035] The outer rear side of the fixed plate 18 is fixedly connected with an adjusting wheel 19, the surface of the adjusting wheel 19 is made of special wear-resistant material, and has good rolling performance, can closely and smoothly contact with the carrier tape, so as to realize accurate adjustment of the carrier tape, the front side of the supporting plate one 11 is provided with a limiting groove 20, the size and shape of the limiting groove 20 are carefully designed, which can effectively limit the sliding range of the sliding rod 17, and ensure the stability and safety of the adjusting mechanism during operation, the outer side of the supporting plate one 11 is fixedly connected to the top of the frame 1, the outer left side of the frame 1 is fixedly connected with a punching mechanism, the punching mechanism comprises a fixed frame 24, the fixed frame 24 is made of a solid metal frame 1 structure, which is carefully designed and welded, has enough strength and stability, can withstand the impact force generated in the punching process, the top of the fixed frame 24 is fixedly connected with a pneumatic cylinder 25, the pneumatic cylinder 25 is a kind of pneumatic actuator with high working pressure and stability, which can quickly and accurately complete the telescopic action under the drive of the control system, provides powerful power support for punching operation, the driving end of the pneumatic cylinder 25 is fixedly connected with a pressing plate 26, the pressing plate 26 is made of metal material with high hardness, and its lower surface is finely processed and treated to ensure that it can be in close contact with the carrier tape during punching and has good flatness and wear resistance, so as to ensure the quality and precision of punching, the outer side of the fixed frame 24 is connected to the top of the frame 1.

[0036] The reciprocating cutting mechanism comprises a motor one 4, the motor one 4 selects a high-quality industrial motor one 4, has high-efficiency power output performance, stable rotating speed and good heat dissipation characteristics, can continuously and stably provide power for the whole cutting mechanism, the driving end of the motor one 4 is fixedly connected with an eccentric wheel 5, the eccentric wheel 5 is made of high-quality alloy steel material, and the precision of its eccentric distance is ensured to reach a very high standard through precise machining process, the eccentric wheel 5 is rotatably connected with a transmission plate one 6 outside, so that the transmission plate one 6 can flexibly and smoothly swing under the drive of the eccentric wheel 5, effectively converting the rotary motion of the motor one 4 into linear reciprocating motion, the other end of the transmission plate one 6 is rotatably connected with a sliding plate 7, the outer front side of the sliding plate 7 is fixedly connected with a cutting knife 8, the cutting knife 8 is made of super-hard alloy material, and the blade part is subjected to special quenching and grinding process, so that it has very high sharpness and wear resistance, can easily cut the carrier tape, and maintains good cutting performance in a long time of use;

[0037] The top of the recycling box 10 is fixedly connected with a limiting assembly, which plays an important role in the stable operation of the cutting knife 8. The limiting assembly comprises a limiting plate 9 made of high-strength metal plate material through accurate bending and processing, and has a sliding channel matched with the cutting knife 8 inside. The cutting knife 8 is slidably connected outside the limiting plate 9, which provides stable guidance and limiting for the reciprocating movement of the cutting knife 8, ensures that the cutting knife 8 always maintains an accurate cutting path during operation, avoids deviation, and thus improves the cutting precision and quality. The limiting plate 9 is fixedly connected outside the top end of the recycling box 10, and the motor 4 is fixedly connected outside the top end of the electric control box 3.

[0038] Referring to Figures 3 to 4 The top left side of the frame 1 is fixedly connected with a rubber pad 21 made of high-quality rubber material, which has good elasticity, wear resistance and shock absorption performance, can effectively reduce the vibration and friction generated by the contact between the carrier tape and the frame 1 during transmission, protect the surface quality of the carrier tape, and also reduce the noise generated during equipment operation. The top left and right ends of the rubber pad 21 are fixedly connected with support plates two 22 made of high-strength aluminum alloy material, which are processed through a fine processing technology to ensure that the surface is smooth and flat, has high dimensional accuracy, and has sufficient rigidity and stability to provide stable and reliable support for the subsequent installation of the discharge wheel 23. The discharge wheel 23 is rotatably connected inside the support plate two 22, which is made of smooth and wear-resistant engineering plastic, and its circumferential surface is finely polished to reduce the friction of the carrier tape during discharge, allowing the carrier tape to be smoothly output from the equipment, ensuring the stability and efficiency of the discharge. The front left end of the frame 1 is fixedly connected with an I-beam 27;

[0039] The I-beam 27, as a structural member with excellent mechanical properties, can withstand a large load and provide a solid support foundation for the subsequent installation of the conveying roller 28. The top of the I-beam 27 is rotatably connected with the conveying roller 28, which is made of a metal roller with anti-slip patterns on its surface. Its diameter and length are carefully designed to meet the size and conveying requirements of the carrier tape. Under the drive of a motor or other power source, the conveying roller 28 can stably rotate to convey the carrier tape forward, ensuring a smooth and continuous transmission process of the carrier tape in the equipment. The top front left and right ends of the frame 1 are fixedly connected with support rods 29 made of circular metal tubes, which have good strength and rigidity and can withstand certain weight and pressure. The top of the support rod 29 is fixedly connected with a load-bearing rod 30 also made of high-strength metal material, which is treated to prevent rust. It provides a stable load-bearing platform for the carrier tape during transmission, ensuring that the carrier tape maintains a horizontal and stable state when passing through this area, avoiding problems such as sagging or deviation.

[0040] The left and right ends of the front side of the support rod 29 are fixedly connected with conveying wheels 31, which are made of rubber or polyurethane and have certain elasticity and friction, and the texture and hardness of the surface thereof are optimized to effectively contact the carrier tape and provide sufficient friction to stably drive the carrier tape to move forward during transmission and also to guide the carrier tape, the outer front side of the support rod 29 is fixedly connected with a transmission wheel one 32 made of metal, the circumferential surface of which is precisely machined to have high concentricity and surface finish to ensure stability during rotation and cooperation with other components, the outer side of the transmission wheel one 32 is fixedly connected with a fixed plate two 33, the other end of the fixed plate two 33 is fixedly connected with a transmission wheel two 34, the transmission wheel two 34 cooperates with the transmission wheel one 32 to act on the transmission process of the carrier tape, and the spacing and relative position therebetween are precisely adjusted to ensure that the tension of the carrier tape during transmission is moderate to avoid slack or over-tightening.

[0041] Working principle: when cutting off the waste, the motor one 4 is started, under the action of the motor one 4, the motor one 4 drives the transmission plate one 6 to rotate through the eccentric wheel 5, under the rotation of the transmission plate one 6, the transmission plate one 6 drives the cutting knife 8 to slide through the sliding plate 7, under the sliding of the cutting knife 8, the cutting knife 8 can slide outside the limiting plate 9, under the action of the limiting plate 9, the cutting knife 8 will not fall off, and then the cut-off waste can fall into the inside of the recycling box 10.

[0042] When adjusting the adjusting wheel 19, the motor two 12 is started, under the action of the motor two 12, the motor two 12 drives the driving rod 13 to rotate, under the rotation of the driving rod 13, the driving rod 13 drives the connecting plate 14 to rotate, under the rotation of the connecting plate 14, the connecting plate 14 drives the transmission plate two 16 to rotate through the fixed shaft 15, under the rotation of the transmission plate two 16, the transmission plate two 16 drives the adjusting wheel 19 to adjust the spacing through the sliding rod 17, because of the limiting groove 20, the limiting of the sliding rod 17 is realized, and the sliding rod 17 is prevented from falling off.

[0043] Finally, it should be noted that: the above only describes the preferred embodiments of the present application, and is not intended to limit the present application, although the present application has been described in detail with reference to the foregoing embodiments, for those skilled in the art, the technical solutions recorded in the foregoing embodiments can be modified, or some technical features can be replaced, any modification, equivalent replacement, improvement, etc. within the spirit and principles of the present application should be included in the protection scope of the present application.

Claims

1. A high-speed flat panel tape and reel machine with scrap recovery function, comprising a frame (1), characterized in that: The top of the frame (1) is fixedly connected with a workbench (2), the inside of the frame (1) is fixedly connected with an electric control box (3), the top of the electric control box (3) is fixedly connected with a reciprocating cutting mechanism, the outside front side of the frame (1) is fixedly connected with a recycling box (10), the top of the workbench (2) is fixedly connected with an adjusting mechanism, and the outside left side of the frame (1) is fixedly connected with a punching mechanism. The reciprocating cutting mechanism comprises a motor one (4), the driving end of the motor one (4) is fixedly connected with an eccentric wheel (5), the outside of the eccentric wheel (5) is rotatably connected with a transmission plate one (6), the other end of the transmission plate one (6) is rotatably connected with a sliding plate (7), the outside front side of the sliding plate (7) is fixedly connected with a cutting knife (8), the top of the recycling box (10) is fixedly connected with a limiting assembly, and the outside of the motor one (4) is fixedly connected to the outside top end of the electric control box (3).

2. The high speed tape and panel carrier with waste recycling function according to claim 1, characterized in that: The limiting assembly comprises a limiting plate (9), the outside of the cutting knife (8) is slidably connected to the outside of the limiting plate (9), and the outside of the limiting plate (9) is fixedly connected to the outside top end of the recycling box (10).

3. The high speed tape and carrier tape machine with waste recycling function according to claim 1, characterized in that: The adjusting mechanism comprises a support plate one (11), the outside front side of the support plate one (11) is fixedly connected with a motor two (12), the driving end of the motor two (12) is fixedly connected with a driving rod (13), the outside of the driving rod (13) is fixedly connected with a connecting plate (14), the outside left and right ends of the connecting plate (14) are both fixedly connected with a fixed shaft (15), the outside of the fixed shaft (15) is rotatably connected with a transmission plate two (16), the other end of the transmission plate two (16) is fixedly connected with a sliding rod (17), the outside of the sliding rod (17) is fixedly connected with a fixed plate one (18), the outside rear side of the fixed plate one (18) is fixedly connected with an adjusting wheel (19), the front side of the support plate one (11) is provided with a limiting groove (20), and the outside of the support plate one (11) is fixedly connected to the top of the frame (1).

4. The high speed tape and carrier tape with waste recycling function according to claim 1, characterized in that: The punching mechanism comprises a fixing frame (24), the top of the fixing frame (24) is fixedly connected with an air cylinder (25), the driving end of the air cylinder (25) is fixedly connected with a pressing plate (26), and the outside of the fixing frame (24) is connected to the top of the frame (1).

5. The high speed tape and carrier tape machine with waste recycling function according to claim 1, characterized in that: The top left side of the frame (1) is fixedly connected with a rubber pad (21), the top left and right ends of the rubber pad (21) are both fixedly connected with a support plate two (22), and the inside of the support plate two (22) is rotatably connected with a discharging wheel (23).

6. The high speed tape and carrier tape machine with waste recycling function according to claim 1, characterized in that: The front left end of the frame (1) is fixedly connected with an I-shaped steel (27), and the top of the I-shaped steel (27) is rotatably connected with a conveying roller (28).

7. The high speed tape and panel carrier with waste recycling function according to claim 1, characterized in that: The top front side left and right ends of the frame (1) are both fixedly connected with a support rod (29), and the top of the support rod (29) is fixedly connected with a bearing rod (30). The top front side left and right ends of the frame (1) are both fixedly connected with a support rod (29), and the top of the support rod (29) is fixedly connected with a bearing rod (30).

8. The high speed tape and carrier substrate bonding machine with waste recycling function according to claim 7, characterized in that: The front left and right ends of the support rod (29) are fixedly connected with conveying wheels (31), the outer front side of the support rod (29) is fixedly connected with a transmission wheel one (32), the outer side of the transmission wheel one (32) is fixedly connected with a fixed plate two (33), and the other end of the fixed plate two (33) is fixedly connected with a transmission wheel two (34).

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