Circular carving machine

By adopting a double-column structure and an up-and-down sliding mechanism in the small five-axis circular carving machine, the vibration problem has been solved, achieving high-precision and high-efficiency carving processing, and enhancing the machine's stability and lifespan.

CN223701140UActive Publication Date: 2025-12-23HEFEI KAXING DIGITAL CONTROL EQUIP
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Patent Information

Application Number
CN202423159690.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-20
Publication Date
2025-12-23
Estimated Expiration
2034-12-20

AI Technical Summary

Technical Problem

Existing small five-axis circular carving machines are prone to vibration during the carving process, resulting in poor product appearance and making it difficult to achieve high-precision processing.

Method used

It adopts a double-column structure and an up-and-down sliding mechanism. The reciprocating screw controlled by the motor drives the crossbeam to rise and fall, replacing the traditional Z-axis movement, increasing the machine's stability. A Y-axis moving platform mechanism is set between the bed and the base to reduce vibration.

Benefits of technology

It effectively reduces vibration during processing, improves processing accuracy and stability, enables the processing of more workpieces at the same time, and extends the service life of the machine.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a circular carving machine which comprises a lathe bed, a base is arranged on the lathe bed, a chuck is arranged on one side of the base, a Y-axis transmission mechanism is arranged on the other side, opposite to the chuck, of the base, a rotary ejector pin is arranged on the Y-axis transmission mechanism, up-down sliding mechanisms are arranged on the two sides of the lathe bed, and up-down movement is controlled through a motor. A cross beam is arranged between the up-down sliding mechanisms on the two sides, a swing shaft consistent with the cross beam in the length direction is arranged on one side of the cross beam, and a carving assembly is arranged on the swing shaft. According to the circular carving machine, a traditional Z-direction carving machine is abandoned, the vertical columns on the two sides are used for driving the whole machine to ascend and descend, and therefore the traditional Z-direction function is achieved, larger loads can be borne, vibration is reduced, and more spindles can be machined at the same time.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a sculpture carving machine technical field, especially relates to a round sculpture carving machine. BACKGROUND

[0002] The round sculpture carving machine is mainly composed of a rack, a gantry beam, a machine head main shaft, a ZYX three-axis, a rotating shaft and sheet metal parts, and is mainly used for carving wood materials, and can carve various contents such as figures, animals, Buddha statues and flowers, birds, fish and insects, and can perfectly realize high-difficulty three-dimensional and curved surface standard processing. The small five-axis round sculpture machine is a miniature of various machines in the carving machine industry. The five-axis movement can realize the ideal effect pattern, and the machine can save time and labor, and can replace manual carving technology to lay a solid foundation for mass production at high speed.

[0003] However, the small five-axis round sculpture carving machine still has some deficiencies and needs to be improved. Since the machine can process multiple handicrafts at the same time, the single cutter has a large Z-direction moving width, and may shake during the carving process, so that the appearance of the product cannot be improved due to the vibration during the carving process. UTILITY MODEL CONTENT

[0004] The utility model aims at providing a round sculpture carving machine, which can reduce the shaking during the processing to achieve satisfactory processing precision and requirements.

[0005] In order to achieve the above utility model purposes, the utility model adopts the following technical scheme.

[0006] A round sculpture carving machine comprises a bed body, a base is arranged on the bed body, a chuck is arranged on one side of the base, a Y-axis transmission mechanism is arranged on the other side of the base opposite to the chuck, a rotary pin is arranged on the Y-axis transmission mechanism, upper and lower sliding mechanisms are arranged on both sides of the bed body, a motor is used to control the up and down movement, a cross beam is arranged on the upper and lower sliding mechanisms, a swing shaft consistent with the length direction of the cross beam is arranged on one side of the cross beam, and a carving assembly is arranged on the swing shaft.

[0007] Further technology of the utility model:

[0008] Preferably, the chuck, the first rotary pin and the carving assembly are arranged in a one-to-one correspondence.

[0009] Preferably, two groups of Y-axis transmission mechanisms are arranged in parallel, tail seats are arranged on the two groups of Y-axis transmission mechanisms, a screw rod is spirally arranged on the tail seat, one end of the screw rod is fixedly connected with a hand wheel, and the other end of the screw rod is connected with the rotary pin.

[0010] Preferably, the chuck is driven to rotate by a motor.

[0011] Preferably, a Y-direction moving platform mechanism is arranged between the bed body and the base to control the forward and backward movement of the base.

[0012] Preferably, the Y-direction moving platform mechanism comprises a fixed table connected with the bed body and a moving table connected with the base, the fixed table is provided with a limiting groove, the moving table is inserted into the limiting groove, and the fixed table and the moving table are connected and driven by a lead screw.

[0013] Preferably, the up-down sliding mechanism specifically comprises: a stand column fixed on both sides of the bed body, opposite surfaces of the stand columns are provided with through grooves, two ends of the through grooves are close to the top and the bottom of the stand columns respectively, a reciprocating lead screw is arranged in the stand column, a motor is arranged at the top of the stand column, the reciprocating lead screw is controlled to rotate by the motor, a moving block is spirally connected to the reciprocating lead screw, and the two ends of the cross beam are connected with the two moving blocks respectively, and the reciprocating lead screw drives the moving block to move up and down.

[0014] The beneficial effects of the round carving machine are as follows:

[0015] The round carving machine provided by the utility model discards the traditional Z-direction, drives the cross beam to move up and down as a whole by the up-down sliding mechanism on both sides, thereby realizing the traditional Z-direction function, but can bear larger load and reduce vibration, thereby realizing more main shafts to process at the same time. BRIEF DESCRIPTION OF DRAWINGS

[0016] In order to more clearly illustrate the technical scheme in the embodiments of the utility model, the following will briefly introduce the drawings needed to be used in the embodiment description, and obviously, the drawings in the following description are only some embodiments of the utility model, and for those skilled in the art, other drawings can also be obtained according to these drawings without creative labor.

[0017] Fig. 1 It is a structure schematic view of the round carving machine according to the utility model;

[0018] Fig. 2 It is a schematic view of the Y-direction moving platform mechanism;

[0019] Fig. 3 It is a structure schematic view of the stand column;

[0020] In the drawing: 10. bed body; 11. base; 12. chuck; 13. Y-axis transmission mechanism; 14. rotary center pin; 15. stand column; 16. cross beam; 17. swing shaft; 18. carving assembly; 19. support arm; 20. tailstock; 21. hand wheel; 22. fixed table; 23. moving table; 24. limiting groove; 25. motor; 26. reciprocating lead screw; 27. moving block; 28. limiting plate. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be further described in detail below with reference to the accompanying drawings. Obviously, the described embodiments are only some, not all, embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the embodiments of this utility model without creative effort are within the scope of protection of this utility model.

[0022] like Figs. 1-3 As shown, this embodiment provides a circular carving machine, including a bed 10, a base 11 on the bed 10, a chuck 12 on one side of the base 11, a Y-axis transmission mechanism on the other side of the base 11 opposite to the chuck 12, a rotary ejector pin 14 on the Y-axis transmission mechanism, and up-and-down sliding mechanisms on both sides of the bed 10, which are controlled by a motor to move up and down. A crossbeam 16 is on the up-and-down sliding mechanism, and a swing shaft 17 on one side of the crossbeam 16 is aligned with the length direction of the crossbeam 16. A carving component 18 is mounted on the swing shaft 17.

[0023] Furthermore, the sliding mechanism in this embodiment is specifically as follows: uprights 15 are fixed on both sides of the bed 10, and through grooves 28 are provided on the opposite surfaces of the uprights 15. The two ends of the through grooves are close to the top and bottom of the uprights, respectively. A reciprocating screw 26 is provided inside the uprights 15, and a motor 25 is provided on the top of the uprights 15. The motor controls the rotation of the reciprocating screw. A moving block 27 is screwed on the reciprocating screw. The two ends of the crossbeam 16 are connected to the moving blocks on both sides, respectively. The rotation of the reciprocating screw drives the moving blocks to move up and down, thereby realizing the Z-axis function.

[0024] It should be noted that the top of the reciprocating lead screw 26 is controlled by a motor, and a limit plate 28 is added at the bottom to prevent the bottom from shaking.

[0025] The swing shaft 17 is suspended from the crossbeam 16 via the support arm 19, which serves as the fulcrum for driving the rotation of the swing shaft 17. The control unit uses a computer to transmit signals to control the direction of movement.

[0026] The chuck 12, the first rotating ejector pin 14, and the engraving assembly 18 are each provided in several groups, and they correspond one-to-one. In this embodiment, eight groups are provided.

[0027] It should be noted that the column 15 in this embodiment adopts a double-column design and an enlarged motor, thereby reducing vibration during processing and achieving processing requirements more efficiently, at higher speeds, and with higher precision. The addition of reinforcing ribs inside the square tube further enhances machine stability and extends its service life.

[0028] The Y-axis transmission mechanism is provided in two parallel sets. Each set of Y-axis transmission mechanisms is provided with a tailstock 20. A screw is screwed on the tailstock 20. One end of the screw is fixedly connected to the handwheel 21, and the other end is connected to the rotary pin 14.

[0029] The chuck 12 is driven to rotate by a motor.

[0030] The cross beam 16 is reinforced by welding reinforcing ribs at intervals. The strength of the cross beam 16 with a long span is increased.

[0031] Further scheme of the embodiment: a Y-direction moving platform mechanism is arranged between the lathe bed 10 and the base 11 to control the forward and backward movement of the base 11.

[0032] The Y-direction moving platform mechanism comprises a fixed table 22 connected with the lathe bed 10 and a moving table 23 connected with the base 11, the fixed table 22 is provided with a limiting groove 24, the moving table 23 is inserted into the limiting groove 24, and the fixed table 22 and the moving table 23 are connected and driven by a lead screw.

[0033] Since the column and the cross beam 16 are arranged above the base 11 like a gantry, and the tailstock 20 and the chuck 12 are located on the two sides respectively, the existence of the cross beam 16 will hinder the installation process, therefore, the Y-direction moving platform mechanism is adopted, the moving table 23 is moved in the limiting groove 24 by the lead screw, when the cross beam 16 is moved out from below, the installation is carried out, after the installation is completed, the moving table 23 is moved to the other side by the lead screw, so that the workpiece is located below the cross beam 16 to the specified position.

[0034] In this document, the terms "comprise", "comprising", or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements, but can also include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without more limitations, an element defined by the statement "comprising a" does not exclude the existence of additional identical elements in the process, method, article, or apparatus that includes the element.

[0035] In the description of the utility model, it needs to be explained that, unless otherwise explicitly specified and limited, the terms "setting", "installing", "connecting", "connecting" should be understood broadly, for example, it can be fixed connection, also can be detachable connection, or integrally connected, can be mechanical connection, also can be electrical connection, can be directly connected, also can be indirectly connected through intermediate medium, can be the communication inside two elements. For ordinary skilled in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances.

[0036] The above is only an example and description of the structure of the utility model, and those skilled in the art can make various modifications or supplements to the described specific embodiments or replace them with similar ways, as long as they do not deviate from the structure of the utility model or exceed the scope defined in the claims, which shall belong to the protection scope of the utility model.

Claims

1. A bas-relief engraving machine characterized by, The bed body is provided with a base, one side of the base is provided with a chuck, the other side of the base opposite to the chuck is provided with a Y-axis transmission mechanism, the Y-axis transmission mechanism is provided with a rotary top pin, both sides of the bed body are provided with up-down sliding mechanisms, the up-down sliding mechanisms are controlled to move up and down by a motor, the up-down sliding mechanisms are provided with a cross beam, one side of the cross beam is provided with a swing shaft consistent with the length direction of the cross beam, the swing shaft is provided with a carving assembly.

2. A bas-relief engraving machine as claimed in claim 1, characterized in that The chuck, the first rotary top pin and the carving assembly are provided with a plurality of groups and are one-to-one corresponding.

3. A bas-relief engraving machine as claimed in claim 1, characterized in that, The Y-axis transmission mechanism is provided with two groups in parallel, the two groups of Y-axis transmission mechanisms are provided with tail seats, the tail seats are provided with screw rods, one end of the screw rod is fixedly connected with a hand wheel, and the other end is connected with the rotary top pin.

4. A bas-relief engraving machine as claimed in claim 1, characterized in that, The chuck is driven to rotate by the motor.

5. A bas-relief engraving machine as defined in claim 1, wherein A Y-direction moving platform mechanism is arranged between the bed body and the base to control the front and back movement of the base.

6. A bas-relief engraving machine as claimed in claim 5, characterized in that The Y-direction moving platform mechanism comprises a fixed table connected with the bed body and a moving table connected with the base, the fixed table is provided with a limiting groove, the moving table is inserted into the limiting groove, and the fixed table and the moving table are connected and driven by a lead screw.

7. A bas-relief engraving machine as defined in claim 1, wherein The up-down sliding mechanism is specifically: a stand column fixed on both sides of the bed body, opposite surfaces of the stand columns are provided with through grooves, both ends of the through grooves are close to the top and bottom of the stand column respectively, the stand column is provided with a reciprocating lead screw, the top of the stand column is provided with a motor, the reciprocating lead screw is controlled to rotate by the motor, the reciprocating lead screw is spirally connected with a moving block, both ends of the cross beam are connected with the moving blocks on both sides respectively, and the reciprocating lead screw drives the moving block to move up and down.