Rubber injection molding vulcanizing machine with heating pretreatment device

By introducing heat insulation plates, plate heaters, conveyor belts, and push-clamp devices into the rubber injection molding vulcanizing machine, the problem of uneven material pretreatment was solved, achieving uniform heating and safe and efficient material handling, thereby improving production efficiency and product quality.

CN223701599UActive Publication Date: 2025-12-23TIELING TIANSHI MACHINERY
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Patent Information

Application Number
CN202520132183.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-12-23
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Traditional rubber vulcanizing machines lack material pretreatment devices, resulting in uneven heating, low production efficiency, and safety hazards.

Method used

Design a rubber injection molding vulcanizing machine with a heating pretreatment device, including a heat insulation plate, plate heater, conveyor belt, limit baffle and push clamping device, to achieve uniform preheating and precise clamping of materials.

Benefits of technology

It improves production efficiency and product quality, reduces energy consumption, enhances operational safety, and improves material handling capacity and equipment adaptability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a rubber injection molding vulcanizing machine with a heating pretreatment device, which comprises a vulcanizing machine body, the upper end part of the vulcanizing machine body is provided with a connecting plate, the lower side part of the connecting plate is provided with a telescopic device, and the telescopic device is longitudinally arranged so as to ensure the normal exertion of the function of the telescopic device. And the lower end part of the vulcanizing machine body is also provided with an integrated bottom plate for providing stable support. The heat insulation plate is specially designed at the driving end of the telescopic device, so that the production efficiency is improved, and the heating pretreatment device is adopted, so that materials can be heated in advance before entering the vulcanizing machine, the vulcanizing time is shortened, and the production efficiency is improved. And the plate heater ensures that the materials are uniformly preheated before entering the vulcanizing machine, so that the uniformity of the vulcanizing process is ensured, and the product quality is improved. And as the materials are preheated before entering the vulcanizing machine, the heating temperature required by the vulcanizing machine body can be relatively reduced.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rubber processing equipment technical field, and the specific field is a rubber injection compression molding vulcanizing machine with heating pretreatment device. BACKGROUND

[0002] In the production process of rubber products, the injection compression molding vulcanizing machine is one of the key equipment. The traditional vulcanizing machine usually only has the basic vulcanization function, and does not have a device for pretreating the material. Before the material enters the vulcanizing machine, it often needs to be artificially preheated, which not only consumes time and effort, but also unevenly heats, which can easily cause quality problems in the vulcanization process. In addition, due to the lack of automatic processing, the production efficiency is low, and there are certain safety hazards in the material processing process.

[0003] In the prior art, although some vulcanizing machines are equipped with heating devices, these heating devices are usually limited to heating the vulcanizing machine body, and cannot effectively pretreat the material. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a rubber injection compression molding vulcanizing machine with a heating pretreatment device to solve the problems raised in the background.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a rubber injection compression molding vulcanizing machine with a heating pretreatment device, which comprises a vulcanizing machine body, a connecting plate is designed at the upper end of the vulcanizing machine body, a telescopic device is installed at the lower side of the connecting plate, the telescopic device is longitudinally arranged to ensure the normal functioning of its functions, and in addition, an integrated bottom plate is arranged at the lower end of the vulcanizing machine body to provide stable support.

[0006] A heat insulation plate is specially designed at the driving end of the telescopic device to prevent heat from damaging other parts of the equipment. A plate heater is installed below the heat insulation plate to preheat the rubber material. A conveying belt is arranged below the plate heater, and the bottom end of the conveying belt is fixed to the integrated bottom plate to ensure the stable operation of the conveying belt. A limiting baffle is specially arranged on one side of the conveying belt to prevent the material from deviating from the predetermined path during the conveying process.

[0007] The integrated bottom plate is also provided with a push-clamp device, which is located on the other side of the conveying belt. The push-clamp device cooperates with the limiting baffle to accurately clamp and pretreat the material on the conveying belt, so as to ensure the smooth progress of the subsequent vulcanization process.

[0008] In the embodiment of the present application, the telescopic device can be a hydraulic push rod or an electric push rod, and both types of telescopic devices can effectively realize the telescopic function.

[0009] The plate heater is provided with a temperature sensor for real-time monitoring of the heating temperature, ensuring that the heating process is carried out within the set temperature range, thereby guaranteeing the quality of the rubber material.

[0010] The transmission belt is a high-temperature-resistant transmission belt, which can be a polyimide transmission belt or a silicone rubber transmission belt. These materials have good high-temperature resistance and are suitable for use in high-temperature environments, ensuring the stability and durability of the transmission belt during the heating pretreatment process.

[0011] The push-clamp device can be a telescopic air cylinder or an electric push rod, which can provide sufficient force for clamping the material. The drive end of the push-clamp device is also provided with an angular push-clamp head, which can more accurately control the position of the material and improve the efficiency and accuracy of clamping.

[0012] Compared with the prior art, the utility model has the beneficial effects that: improve production efficiency, through the heating pretreatment device, the material can be heated in advance before entering the vulcanizing machine, which shortens the vulcanization time and improves the production efficiency.

[0013] Uniform heating, the plate heater ensures that the material is uniformly preheated before entering the vulcanizing machine, thereby ensuring the uniformity of the vulcanization process and improving the product quality.

[0014] Reduced energy consumption, as the material has been preheated before entering the vulcanizing machine, the temperature required for heating the vulcanizing machine body can be relatively reduced, thereby reducing the overall energy consumption.

[0015] Improve material handling capacity, the use of telescopic device and push-clamp device can realize fast clamping and pretreatment of the material, improve the automation and continuity of material handling.

[0016] Enhance operation safety, the design of integrated bottom plate and limiting baffle can effectively prevent the material from slipping during the transmission process, ensuring operation safety.

[0017] Flexibility and adaptability, by using hydraulic push rod or electric push rod as telescopic device, the telescopic speed and force can be adjusted according to different materials and production requirements, improving the adaptability of the equipment.

[0018] Temperature control accuracy, the plate heater is provided with a temperature sensor for real-time monitoring and control of the heating temperature, ensuring the accuracy of the material heating process.

[0019] Durability, using high-temperature-resistant transmission belts such as polyimide transmission belts or silicone rubber transmission belts can withstand high-temperature environments, prolonging the service life of the equipment.

[0020] Easy to maintain, telescopic air cylinder or electric push rod as push-clamp device, simple structure, easy to maintain and replace. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 It is the front view schematic drawing of the utility model;

[0022] Fig. 2 It is the side view schematic drawing of the utility model;

[0023] Fig. 3 It is the overhead view schematic drawing of the utility model.

[0024] In the drawing: 1, vulcanizing machine body; 2, connecting plate; 3, telescopic device; 4, integrated bottom plate; 5, heat insulation plate; 6, plate heater; 7, conveying belt; 8, limiting baffle; 9, push clamping device; 10, temperature sensor. DETAILED DESCRIPTION

[0025] The technical scheme in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.

[0026] Please refer to Figs. 1-3 The utility model provides a kind of technical scheme: a rubber injection molding vulcanizing machine with heating pretreatment device, the vulcanizing machine includes vulcanizing machine body 1, the upper end portion of vulcanizing machine body 1 is designed with connecting plate 2, the lower side portion of connecting plate 2 is installed with telescopic device 3, telescopic device 3 is longitudinally arranged, to ensure that its function normally plays, in addition, the lower end portion of vulcanizing machine body 1 is also provided with integrated bottom plate 4, to provide stable support.

[0027] Heat insulation plate 5 is specially designed at the driving end of telescopic device 3, to prevent heat from causing damage to other parts of the equipment. Plate heater 6 is installed below heat insulation plate 5, for preheating treatment of rubber material. Conveying belt 7 is provided below plate heater 6, and the bottom end of conveying belt 7 is fixed on integrated bottom plate 4, to ensure the stable operation of conveying belt 7. In order to prevent the material from deviating from the predetermined path during transmission, limiting baffle 8 is specially provided on one side of conveying belt 7.

[0028] Integrated bottom plate 4 is also provided with push clamping device 9, which is located on the other side of conveying belt 7. Push clamping device 9 cooperates with limiting baffle 8 to accurately clamp and pretreat the material on conveying belt 7, to ensure the smooth progress of subsequent vulcanization process.

[0029] In the embodiments of the present application, telescopic device 3 can be a hydraulic push rod or an electric push rod, and both types of telescopic devices can effectively realize the telescopic function.

[0030] A temperature sensor 10 is arranged on the plate heater 6 to monitor the heating temperature in real time, ensuring that the heating process is carried out within the set temperature range, thereby guaranteeing the quality of the rubber material.

[0031] The transmission belt 7 is a high-temperature-resistant transmission belt, which can be a polyimide transmission belt or a silicone rubber transmission belt. These materials have good high-temperature resistance and are suitable for use in high-temperature environments, ensuring the stability and durability of the transmission belt 7 during the heating pretreatment process.

[0032] The push-clamp device 9 can be a telescopic air cylinder or an electric push rod, which can provide sufficient force for clamping the material. The driving end of the push-clamp device 9 is also provided with an angular push-clamp head, which can more accurately control the position of the material and improve the efficiency and accuracy of clamping.

[0033] Working principle: When the utility model works, the vulcanizing machine body 1 is the main structure of the entire device, responsible for supporting and fixing other components.

[0034] The connecting plate 2 is located at the upper end of the vulcanizing machine body 1 and is used to connect other devices or components.

[0035] The telescopic device 3 is located on the lower side of the connecting plate 2 and is longitudinally arranged to provide upward and downward or forward and backward movement to adapt to different operation requirements.

[0036] The heat insulation plate 5 is located at the driving end of the telescopic device 3 to isolate heat and protect the telescopic device from high temperatures.

[0037] The plate heater 6 is located on the lower side of the heat insulation plate 5 to heat the material on the transmission belt 7 for preheating purposes.

[0038] The transmission belt 7 is located on the lower side of the plate heater 6 and is used to convey the material. Its bottom end is fixed to the integrated bottom plate 4, and a limiting baffle 8 is arranged on one side to ensure that the material remains in the correct position during the conveying process.

[0039] The integrated bottom plate 4 is provided with a push-clamp device 9 located on the other side of the transmission belt 7 and cooperating with the limiting baffle 8 to clamp and pretreat the material on the transmission belt.

[0040] The push-clamp device 9 can be a telescopic air cylinder or an electric push rod, and the driving end is provided with an angular push-clamp head to clamp and fix the material, ensuring that the material remains stable during the vulcanization process.

[0041] The temperature sensor 10 is installed on the plate heater 6 to monitor the heating temperature in real time, ensuring that the heating process meets the process requirements.

[0042] The transmission belt 7 is a high-temperature-resistant transmission belt, which can be a polyimide transmission belt or a silicone rubber transmission belt, to withstand the high-temperature environment during the heating process.

[0043] Through the cooperation of the above-mentioned device, the rubber injection molding vulcanizing machine can realize the heating pretreatment and vulcanization molding of rubber materials, and improve the production efficiency and product quality.

[0044] In the description of the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connecting", "fixing" should be understood broadly, for example, can be fixed connection, can also be detachable connection, or integrated; can be mechanical connection, can also be electrical connection; can be directly connected, can also be indirectly connected through an intermediate medium, can be the internal communication of two elements or the interaction relationship of two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0045] The standard parts used in the present application can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings. The specific connection mode of each part adopts the conventional means such as bolt, rivet and welding in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection mode in the prior art, which will not be described in detail here.

[0046] Although the embodiments of the present application have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.

Claims

1. A rubber injection molding press vulcanizer with a heating pretreatment device, characterized by: Including vulcanizing machine body (1), the upper end of the vulcanizing machine body (1) is provided with connecting plate (2), the lower side of the connecting plate (2) is provided with telescopic device (3), the telescopic device (3) is longitudinally arranged, and the lower end of the vulcanizing machine body (1) is provided with integrated bottom plate (4); The driving end of the telescopic device (3) is provided with heat insulation plate (5), the lower side of the heat insulation plate (5) is provided with plate heater (6), the lower side of the plate heater (6) is provided with conveying belt (7), the bottom end of the conveying belt (7) is fixed on the integrated bottom plate (4), and one side of the conveying belt (7) is provided with limiting baffle (8). The integrated bottom plate (4) is provided with push clamping device (9), the push clamping device (9) is located on the other side of the conveying belt (7), and the limiting baffle (8) is matched with the push clamping device (9) to clamp and pretreat the material on the conveying belt (7).

2. The rubber injection molding curing press with a heating pre-treatment device according to claim 1, characterized in that: The telescopic device (3) is a hydraulic push rod or an electric push rod.

3. The rubber injection molding curing press with a heating pre-treatment device according to claim 1, characterized in that: The plate heater (6) is provided with temperature sensor (10).

4. The rubber injection molding curing press with a heating pretreatment device according to claim 1, characterized in that: The conveying belt (7) is a high-temperature-resistant conveying belt, which is a polyimide conveying belt or a silicone rubber conveying belt.

5. The rubber injection molding curing press with a heating pretreatment device according to claim 1, characterized in that: The push clamping device (9) is a telescopic air cylinder over electric push rod, and the driving end of the push clamping device (9) is provided with an angular push clamping head.