Middle mounting structure and new energy vehicle thereof
By designing an intermediate mounting structure, including an upper connecting part, an upper sleeve, a lower sleeve, and a lower connecting part, and employing threaded connections and sealing structures, the problem of battery pack loosening during bumpy rides in new energy vehicles is solved, achieving safe and reliable fixation of the battery pack and preventing water from entering.
Patent Information
- Application Number
- CN202520018559.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-06
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-06
AI Technical Summary
During the bumpy ride of existing new energy vehicles, the battery pack is subjected to vertical impact, which can cause the intermediate mounting structure to loosen, posing a risk of water ingress. This can lead to short circuits, fires, or explosions, resulting in safety accidents and economic losses.
An intermediate mounting structure and its new energy vehicle are provided, including an upper connecting part, an upper sleeve, a lower connecting part and a lower connecting part connected in sequence. The battery is fixed to the vehicle frame by multiple sets of intermediate mounting structures through the sequentially connected upper connecting part, upper sleeve and lower connecting part. A second sealing structure and a third sealing structure are set to ensure a double seal between the upper sleeve and the lower connecting part, thereby ensuring the safety and reliability of the battery pack.
The battery pack is secured to the vehicle frame using multiple intermediate mounting structures, ensuring its safety and reliability, preventing water ingress, and avoiding short circuits and fires.
Smart Images

Figure CN223702275U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of combined connection technology, specifically to an intermediate mounting structure and its new energy vehicle. Background Technology
[0002] During operation, existing new energy vehicles are subject to vertical impacts from bumps, which can loosen the existing intermediate mounting structure and create a risk of water ingress into the battery pack. Since new energy battery packs are mainly composed of interconnected battery cells and electrical components forming a circuit, water ingress can cause short circuits, potentially leading to fires or explosions, resulting in serious safety accidents and economic losses.
[0003] Therefore, it is urgent to propose a new solution to the above problems. Summary of the Invention
[0004] This utility model provides an intermediate mounting structure and its application in new energy vehicles, which can solve the problem that in the prior art, when new energy vehicles are subjected to vertical impacts due to bumps, the existing intermediate mounting structure will loosen, making the battery pack susceptible to water ingress.
[0005] This utility model provides an intermediate mounting structure, including an upper connecting part, an upper sleeve, a lower sleeve and a lower connecting part connected in sequence, wherein the upper sleeve, the lower sleeve and the lower connecting part are all provided with a channel for bolts to pass through.
[0006] The upper connecting part abuts against the vehicle frame, and the lower connecting part has a first receiving part at the end away from the upper connecting part to receive the head of the bolt;
[0007] A first sealing structure is provided between the upper connecting part and the upper sleeve, a second sealing structure is provided between the upper sleeve and the lower sleeve, and a third sealing structure is provided between the lower sleeve and the lower connecting part.
[0008] Furthermore, the upper connecting part has a first outward folded surface near the upper sleeve end, and the upper sleeve has a first protruding part protruding outward in the middle. The first sealing structure is disposed between the first outward folded surface and the first protruding part, and the first protruding part has a first arc-shaped groove for placing the first sealing structure.
[0009] Furthermore, the upper sleeve also includes a first insertion part disposed at one end of the first protrusion near the upper connecting part, the first insertion part being provided with an external thread, and the inner surface of the upper connecting part being provided with an internal thread that engages with the first insertion part.
[0010] Furthermore, the upper sleeve also includes a second insertion portion disposed at the end of the first protrusion away from the upper connecting portion. The second insertion portion is horizontally provided with a first step, and the outer surface of the second insertion portion on the side away from the first protrusion relative to the first step is provided with an external thread. The inner surface of the lower sleeve near the upper sleeve is horizontally provided with a second step that mates with the first step, and the inner surface of the lower sleeve on the side away from the upper sleeve relative to the second step is provided with an internal thread that mates with the external thread. The second sealing structure is disposed between the first step and the second step.
[0011] Furthermore, the lower connecting portion has a second protruding portion protruding outward in the middle, and a third insertion portion is provided on the side of the second protruding portion near the lower sleeve. A third step is horizontally provided on the third insertion portion, and an external thread is provided on the outer surface of the third insertion portion on the side away from the second protruding portion relative to the third step. A fourth step is horizontally provided on the inner surface of the lower sleeve away from the upper sleeve, which mates with the third step. An internal thread is provided on the inner surface of the lower sleeve on the side of the lower sleeve near the upper sleeve relative to the fourth step, which mates with the external thread. The third sealing structure includes a third sealing ring provided between the third step and the fourth step.
[0012] Furthermore, a second arc-shaped groove is provided on the side of the second protrusion near the lower sleeve, and the third sealing structure also includes a fourth sealing ring disposed in the second arc-shaped groove.
[0013] Furthermore, a fifth step is horizontally provided on the inner surface of the lower sleeve from the side of the fourth step away from the upper sleeve, and a sixth step is provided on the outer surface of the third insertion part to abut against the fifth step. The sixth step is provided on the side of the third step away from the lower sleeve.
[0014] Furthermore, the inner diameter d1 of the upper sleeve is the same as the inner diameter d3 of the lower connecting part, and the inner diameter d2 of the lower sleeve is greater than the inner diameter d1 of the upper sleeve.
[0015] This utility model also provides a new energy vehicle, including the aforementioned intermediate mounting structure.
[0016] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0017] 1. This utility model consists of an upper connecting part, an upper sleeve, a lower sleeve, and a lower connecting part connected in sequence to form a detachable intermediate mounting structure. Multiple intermediate mounting structures are used to fix the battery pack to the vehicle frame. A second sealing structure and a third sealing structure are set to ensure a double seal between the upper sleeve and the lower connecting part, thereby ensuring the safety and reliability of the battery pack.
[0018] 2. The upper connecting part, upper sleeve, lower sleeve and lower connecting part of this utility model are all connected by threaded connection, which is convenient for disassembly. Attached Figure Description
[0019] Figure 1 This is an exploded view of the intermediate mounting structure of this utility model from a certain angle;
[0020] Figure 2 This is an exploded view of the intermediate mounting structure of this utility model from another angle;
[0021] Figure 3 This is a side view of the intermediate mounting structure of this utility model under an exploded state;
[0022] Figure 4 This is a cross-sectional view of the upper sleeve, lower sleeve, and lower connecting part of this utility model;
[0023] Figure 5 This is a cross-sectional view of the upper connecting part, upper sleeve, lower sleeve and lower connecting part of this utility model;
[0024] Reference numerals: 1. Upper connecting part; 11. First outer folded surface; 2. Upper sleeve; 21. First protrusion; 211. First arc-shaped groove; 22. First insertion part; 23. Second insertion part; 231. First step; 3. Lower sleeve; 31. Second step; 32. Fourth step; 33. Fifth step; 34. First end; 35. Second end; 4. Lower connecting part; 41. First receiving part; 42. Second protrusion; 421. Second arc-shaped groove; 43. Third insertion part; 431. Third step; 432. Sixth step; 5. Channel; 61. First sealing structure; 62. Second sealing structure; 63. Third sealing structure; 631. Third sealing ring; 632. Fourth sealing ring; 7. Bolt. Detailed Implementation
[0025] To further understand the utility model's content, features, and effects, the following embodiments are provided, along with accompanying drawings. Figures 1-5 The details are as follows.
[0026] like Figures 1-5 As shown, this utility model provides an intermediate mounting structure, including an upper connecting part 1, an upper sleeve 2, a lower sleeve 3 and a lower connecting part 4 connected in sequence. The upper sleeve 2, the lower sleeve 3 and the lower connecting part 4 are all provided with a channel 5 for the bolt 7 to pass through. The intermediate mounting structure is symmetrical from left to right.
[0027] The upper connecting part 1 abuts against the vehicle frame, and the vehicle frame is provided with a threaded hole that matches the shank of the bolt 7. The lower connecting part 4 is provided with a first receiving part 41 for receiving the head of the bolt 7 at one end away from the upper connecting part 1, and the end of the bolt 7 is provided with threads.
[0028] A first sealing structure 61 is provided between the upper connecting part 1 and the upper sleeve 2, a second sealing structure 62 is provided between the upper sleeve 2 and the lower sleeve 3, and a third sealing structure 63 is provided between the lower sleeve 3 and the lower connecting part 4.
[0029] This utility model consists of an upper connecting part, an upper sleeve, a lower sleeve, and a lower connecting part connected in sequence to form a detachable intermediate mounting structure. Multiple intermediate mounting structures are used to fix the battery pack to the vehicle frame. A second sealing structure and a third sealing structure are set to ensure a double seal between the upper sleeve and the lower connecting part, thereby ensuring the safety and reliability of the battery pack.
[0030] In this embodiment, as Figure 3 As shown, the upper connecting part 1 has a first outward folded surface 11 near the upper sleeve 2. The upper sleeve 2 has a first protrusion 21 protruding to the left and right sides in the middle. The first sealing structure 61 is disposed between the first outward folded surface 11 and the first protrusion 21. The first protrusion 21 has a first arc-shaped groove 211 for the first sealing structure 61 to be placed. The size of the first outward folded surface 11 in the left and right directions can cover the entire first arc-shaped groove 211. The first sealing structure 61 is a circular first sealing ring. In addition, a battery pack cover is disposed between the upper connecting part 1 and the upper sleeve 2.
[0031] In this embodiment, as Figure 3 As shown, the upper sleeve 2 also includes a first insertion part 22 disposed on its upper part. The first insertion part 22 is provided with an external thread, and the inner surface of the upper connecting part 1 is provided with an internal thread that engages with the first insertion part 22, thus ensuring that the two can be detachably connected.
[0032] In this embodiment, as Figure 3As shown, the upper sleeve 2 also includes a second insertion part 23 disposed at its lower end. A first step 231 is horizontally disposed on the second insertion part 23. An external thread is disposed on the outer surface of the second insertion part 23 on the side opposite to the first protrusion 21 relative to the first step 231. A second step 31 is horizontally disposed on the inner surface of the lower sleeve 3 near the upper sleeve 2, engaging with the first step 231. An internal thread is disposed on the inner surface of the lower sleeve 3 on the side opposite to the second step 31 relative to the upper sleeve 2, engaging with the external thread. A second sealing structure 62 is disposed between the first step 231 and the second step 31. The second sealing structure 62 is an annular second sealing ring, and the size of the first sealing structure 61 is larger than the size of the second sealing structure 62. This invention, through the tightening of the bolt 7, ultimately presses the battery pack cover between the upper connecting part 1 and the upper sleeve 2, achieving a double seal through the first and second sealing rings to prevent water from entering the battery pack.
[0033] In this embodiment, as Figure 4 As shown, the lower connecting part 4 has a second protrusion 42 protruding from the left and right sides in the middle. The second protrusion 42 has a third insertion part 43 on the side near the lower sleeve 3. The third insertion part 43 has a third step 431 horizontally arranged on the upper part. The outer surface of the third insertion part 43 on the side away from the second protrusion 42 relative to the third step 431 has an external thread. The inner surface of the lower sleeve 3 away from the upper sleeve 2 has a fourth step 32 horizontally arranged to cooperate with the third step 431. The inner surface of the lower sleeve 3 on the side near the upper sleeve 2 relative to the fourth step 32 has an internal thread that cooperates with the external thread. The third sealing structure 63 includes a third sealing ring 631 disposed between the third step 431 and the fourth step 32.
[0034] In this embodiment, as Figure 3 and 4 As shown, the upper surface of the second protrusion 42 is provided with a second arc-shaped groove 421, and the third sealing structure 63 also includes a fourth sealing ring 632 disposed in the second arc-shaped groove 421, wherein the size of the fourth sealing ring 632 is larger than the size of the third sealing ring 631, and the fourth sealing ring 632 is a circular first sealing ring.
[0035] In this embodiment, as Figure 4As shown, a fifth step 33 is horizontally arranged on the inner surface of the lower sleeve 3, away from the upper sleeve 2, from the fourth step 32. A sixth step 432 is arranged on the outer surface of the third insertion part 43, which abuts against the fifth step 33. The sixth step 432 is located on the side of the third step 431 away from the lower sleeve 3, and the bottom surface of the battery pack abuts against the sixth step 432. In addition, a first end 34 and a second end 35 are respectively provided at the upper and lower ends of the lower sleeve 3. The upper surface of the first end 34 abuts against the lower bottom surface of the first protrusion 21, and the inner surface of the second end 35 abuts against the inner surface of the second arc-shaped groove 421. The outer surface of the fourth sealing ring 632 abuts against the outer surface of the second end 35, which can better fix the fourth sealing ring 632.
[0036] In this embodiment, as Figure 4 and 5 As shown, the inner diameter d1 of the upper sleeve 2 is the same as the inner diameter d3 of the lower connecting part 4, and the inner diameter d2 of the lower sleeve 3 is greater than the inner diameter d1 of the upper sleeve 2. The upper and lower ends of the shank of the bolt 7 are respectively interference-fitted with the inner surfaces of the upper sleeve 2 and the lower connecting part 4, and are spaced a certain distance from the inner surface of the lower sleeve 3.
[0037] This utility model also provides a new energy vehicle, including the aforementioned intermediate mounting structure.
[0038] The above-described utility models are merely illustrative of embodiments of the present invention and should not be construed as limiting the scope of the utility model patent, nor are they intended to impose any limitation on the structure of the embodiments of the present invention. It should be noted that those skilled in the art can make various changes and improvements without departing from the concept of the embodiments of the present invention, and these all fall within the protection scope of the embodiments of the present invention.
Claims
1. An intermediate mounting structure, characterized in that: It includes an upper connecting part (1), an upper sleeve (2), a lower sleeve (3) and a lower connecting part (4) connected in sequence, and the upper sleeve (2), the lower sleeve (3) and the lower connecting part (4) are all provided with a channel (5) for the bolt (7) to pass through; The upper connecting part (1) abuts against the vehicle frame, and the lower connecting part (4) has a first receiving part (41) at one end away from the upper connecting part (1) to receive the head of the bolt (7); A first sealing structure (61) is provided between the upper connecting part (1) and the upper sleeve (2), a second sealing structure (62) is provided between the upper sleeve (2) and the lower sleeve (3), and a third sealing structure (63) is provided between the lower sleeve (3) and the lower connecting part (4).
2. The intermediate mounting structure according to claim 1, characterized in that: The upper connecting part (1) has a first outward folded surface (11) at one end near the upper sleeve (2), and the upper sleeve (2) has a first protruding part (21) protruding outward in the middle. The first sealing structure (61) is located between the first outward folded surface (11) and the first protruding part (21). The first protruding part (21) has a first arc-shaped groove (211) for the first sealing structure (61) to be placed.
3. The intermediate mounting structure according to claim 2, characterized in that: The upper sleeve (2) also includes a first insertion part (22) disposed at one end of the first protrusion (21) near the upper connecting part (1). The first insertion part (22) is provided with an external thread, and the inner surface of the upper connecting part (1) is provided with an internal thread that engages with the first insertion part (22).
4. The intermediate mounting structure according to claim 3, characterized in that: The upper sleeve (2) further includes a second insertion part (23) disposed at the end of the first protrusion (21) away from the upper connecting part (1). A first step (231) is horizontally disposed on the second insertion part (23). An external thread is disposed on the outer surface of the second insertion part (23) on the side of the first step (231) away from the first protrusion (21). A second step (31) that mates with the first step (231) is horizontally disposed on the inner surface of the lower sleeve (3) near the upper sleeve (2). An internal thread that mates with the external thread is disposed on the inner surface of the lower sleeve (3) on the side of the second step (31) away from the upper sleeve (2). The second sealing structure (62) is disposed between the first step (231) and the second step (31).
5. The intermediate mounting structure according to claim 1, characterized in that: The lower connecting part (4) is provided with a second protruding part (42) protruding outward in the middle. The second protruding part (42) is provided with a third insertion part (43) on the side near the lower sleeve (3). The third insertion part (43) is provided with a third step (431) horizontally. The outer surface of the third insertion part (43) on the side away from the second protruding part (42) relative to the third step (431) is provided with an external thread. The inner surface of the lower sleeve (3) away from the upper sleeve (2) is provided with a fourth step (32) that mates with the third step (431) horizontally. The inner surface of the lower sleeve (3) on the side near the upper sleeve (2) relative to the fourth step (32) is provided with an internal thread that mates with the external thread. The third sealing structure (63) includes a third sealing ring (631) provided between the third step (431) and the fourth step (32).
6. The intermediate mounting structure according to claim 5, characterized in that: The second protrusion (42) has a second arc-shaped groove (421) on the side near the lower sleeve (3), and the third sealing structure (63) also includes a fourth sealing ring (632) disposed in the second arc-shaped groove (421).
7. The intermediate mounting structure according to claim 6, characterized in that: A fifth step (33) is horizontally provided on the inner surface of the lower sleeve (3) on the side away from the upper sleeve (2) from the fourth step (32). A sixth step (432) is provided on the outer surface of the third insertion part (43) to abut against the fifth step (33). The sixth step (432) is provided on the side of the third step (431) away from the lower sleeve (3).
8. The intermediate mounting structure according to claim 1, characterized in that: The inner diameter d1 of the upper sleeve (2) is the same as the inner diameter d3 of the lower connecting part (4), and the inner diameter d2 of the lower sleeve (3) is greater than the inner diameter d1 of the upper sleeve (2).
9. A new energy vehicle, characterized in that: Includes the intermediate mounting structure as described in any one of claims 1 to 8.