Reverse cover detecting and removing device

The reverse-cover detection and rejection device automatically identifies and rejects the reverse-cover state of easy-open lids, solving the problems of low production efficiency and safety hazards caused by reverse-covering during easy-open lid transportation, and realizing efficient and automated processing.

CN223704278UActive Publication Date: 2025-12-23AOTAI (GUANGDONG) BIOTECHNOLOGY CO LTD
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Patent Information

Application Number
CN202423319737.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-23
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

In existing technologies, easy-open lids may be reversed during the conveying process, causing the sealing equipment to stop, affecting production efficiency and posing safety hazards.

Method used

Design a reverse-cover detection and rejection device. The reverse-cover sensor detects the reverse-cover status and drives the rejection plate through a telescopic cylinder to push the reverse-cover out of the conveying channel. Combined with the controller, the control signal is calculated based on the conveying speed and distance to achieve automatic rejection.

Benefits of technology

It improves production efficiency, reduces downtime, and avoids the safety risks caused by manual handling of inverted covers.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a reverse cap detecting and removing device, and belongs to the technical field of bottle cap conveying. The reverse cover detecting and removing device is used for removing reverse easy-to-pull covers when the easy-to-pull covers are in a reverse cover state on a conveying channel, and comprises a reverse cover sensor, a telescopic cylinder and a controller. When an easy-to-pull cover in a reverse cover state appears, the reverse cover sensor detects the easy-to-pull cover and sends a reverse cover signal to the controller, the controller generates a control signal according to the reverse cover signal, the distance information and the conveying speed and sends the control signal to the telescopic cylinder, and the telescopic cylinder removes the easy-to-pull cover in the reverse cover state at the determined time according to the control signal and before the easy-to-pull cover in the reverse cover state reaches the removing plate. And the rejecting plate is driven to push the easy-to-pull cover in the reverse cover state away from the conveying channel from the notch, so that the situation that the easy-to-pull cover in the reverse cover state needs to be manually taken away after shutdown can be reduced, and the production efficiency is improved. And meanwhile, the situation that fingers of people are injured when the easy-open lid is manually taken away can be prevented, and safety is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to bottle cap conveying technical field, especially a reverse cap detection and elimination device. BACKGROUND

[0002] The pull ring cap is sent to the capping equipment through the conveying channel after being made, and is capped in the capping equipment, and in the process of arranging and transferring the pull ring cap, the pull ring cap in the opposite direction may exist in the side-by-side pull ring cap, thereby affecting the capping.

[0003] The capping machine is usually provided with a reverse cap checking device for the protection of the equipment, and the equipment is automatically stopped when the reverse cap is found, and the reverse cap needs to be manually removed to continue production, which causes the loss of production efficiency. UTILITY MODEL CONTENTS

[0004] The utility model aims at providing a reverse cap detection and elimination device to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.

[0005] The technical scheme adopted to solve the above technical problems is a reverse cap detection and elimination device for eliminating the reverse cap pull ring cap when the reverse cap pull ring cap appears on the conveying channel, the reverse cap detection and elimination device comprising: a reverse cap sensor installed on the conveying channel, the reverse cap sensor being used to detect whether the passing pull ring cap is in the reverse cap state and generate a reverse cap signal when the pull ring cap is in the reverse cap state; a telescopic cylinder installed on the conveying channel, the output end of the telescopic cylinder being provided with an elimination plate, and one side of the conveying channel being provided with a notch; and a controller generating a control signal according to the reverse cap signal, the conveying distance between the reverse cap sensor and the elimination plate, and the conveying speed, the telescopic cylinder receiving the control signal and driving the elimination plate to move perpendicular to the conveying direction of the conveying channel when the pull ring cap in the reverse cap state arrives, and the elimination plate pushing the pull ring cap in the reverse cap state away from the conveying channel through the notch.

[0006] The technical scheme has at least the following beneficial effects: when the pull ring cap in the reverse cap state appears on the conveying channel, the reverse cap sensor detects and sends the reverse cap signal to the controller, the controller generates a control signal according to the reverse cap signal, distance information and conveying speed, sends the control signal to the telescopic cylinder, and the telescopic cylinder drives the elimination plate to push the pull ring cap in the reverse cap state away from the conveying channel through the notch at a certain time before the pull ring cap in the reverse cap state reaches the elimination plate according to the control signal, thereby reducing the need to manually remove the pull ring cap in the reverse cap state after stopping the machine, improving the production efficiency, preventing the injury to the fingers of the person when the person removes the pull ring cap, and improving the safety.

[0007] As a further improvement of the above technical solution, the first edge for pushing apart adjacent two pull-ring caps is arranged on both sides of one end of the pull-ring cap.

[0008] As a further improvement of the above technical solution, the arc-shaped edge for pushing apart adjacent two pull-ring caps is arranged on one end of the pull-ring cap.

[0009] As a further improvement of the above technical solution, the second edge for pushing apart adjacent two pull-ring caps is arranged on the end of the pull-ring cap away from the arc-shaped edge.

[0010] As a further improvement of the above technical solution, the conveying groove for conveying the pull-ring caps is arranged on the conveying channel, and the protrusion is arranged on the side of the notch close to the conveying groove.

[0011] As a further improvement of the above technical solution, the bracket is arranged on the output end of the telescopic cylinder, the motor is arranged on the bracket, and the filling block for shielding the notch is arranged on the output end of the motor.

[0012] As a further improvement of the above technical solution, the arc-shaped end of the filling block close to the pull-ring cap is matched with the outer periphery of the pull-ring cap.

[0013] As a further improvement of the above technical solution, the bracket and the first bolt are arranged on the output end of the telescopic cylinder, and the pull-ring cap is detachably arranged on the bracket through the first bolt.

[0014] As a further improvement of the above technical solution, the width of the end of the pull-ring cap abutting against the pull-ring cap is greater than the width of the pull-ring cap in the reverse cover state.

[0015] As a further improvement of the above technical solution, the sensor is a metal proximity switch. BRIEF DESCRIPTION OF DRAWINGS

[0016] The above and / or additional aspects and advantages of the present application will become apparent and more readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:

[0017] Fig. 1 FIG. 1 is a schematic diagram of the overall structure of an embodiment of the present application;

[0018] Fig. 2 FIG. 2 is a schematic diagram of the cross-sectional structure of an embodiment of the present application;

[0019] Fig. 3 FIG. 3 is a schematic diagram of the structure of the pull-ring cap in an embodiment of the present application.

[0020] 100, conveying channel; 110, notch; 111, protrusion; 120, conveying groove; 200, pop-up cover; 300, reverse cover sensor; 400, telescopic cylinder; 410, ejector plate; 411, first edge; 412, second edge; 500, bracket; 510, motor; 520, filling block; 530, first bolt; 540, second bolt. DETAILED DESCRIPTION

[0021] The embodiments of the present application are described in detail below, examples of which are shown in the drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary only, and are used only for the purpose of explaining the present application, and cannot be understood as a limitation of the present application.

[0022] In the description of the present application, it should be understood that the orientation description, such as the orientation or position relationship indicated by up, down, front, back, left, right, etc. is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as a limitation of the present application.

[0023] In the description of the present application, the meaning of several is one or more, and the meaning of multiple is two or more, greater than, less than, more than, etc. are understood as not including the number, and above, below, etc. are understood as including the number. If it is described as first, second, it is only used for the purpose of distinguishing technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of indicated technical features or the sequence of indicated technical features.

[0024] In the description of the present application, unless otherwise explicitly limited, the words such as setting, installing, connecting, etc. should be broadly understood, and the person skilled in the art can reasonably determine the specific meaning of the above words in the present application in combination with the specific content of the technical solution.

[0025] Reference Figs. 1-3 The pop-up cover 200 is sent to the capping machine by the conveying channel 100, so that the capping machine performs capping operation on the pop-up can body through the pop-up cover 200.

[0026] Among them, one end of the conveying channel 100 is connected to the cover supply end of the capping machine, and the bottom of the conveying channel 100 is provided with a conveying groove 120, and a plurality of pop-up covers 200 are placed in the conveying groove 120 in a stacked manner.

[0027] The reverse cap detection and rejection device comprises a reverse cap sensor 300, a telescopic cylinder 400 and a controller installed on the conveying channel 100. The reverse cap sensor 300 is a metal proximity switch. The sensing end of the reverse cap sensor 300 faces the side of the pop can 200 on the conveying channel 100. Since the two sides of the pop can 200 are not symmetrical, when the pop can 200 appears in a reverse cap state, a gap exists between the pop can 200 in the reverse cap state and the pop can 200 adjacent to one side thereof. When the gap passes through the reverse cap sensor 300, the reverse cap sensor 300 can detect the gap and generate a reverse cap signal.

[0028] In the embodiment, the installation position of the telescopic cylinder 400 is downstream of the installation position of the reverse cap sensor 300 with respect to the conveying channel 100, i.e., the pop can 200 passes through the position corresponding to the reverse cap sensor 300 first and then passes through the position corresponding to the telescopic cylinder 400 on the conveying channel 100.

[0029] The telescopic working direction of the telescopic cylinder 400 is perpendicular to the conveying direction of the pop can 200 in the conveying channel 100. The output end of the telescopic cylinder 400 is provided with a rejection plate 410.

[0030] Specifically, the side of the rejection plate 410 facing the pop can 200 is used to push the pop can 200 and is provided in a circular arc shape matching the outer circumferential side of the pop can 200. First edges 411 are formed on both sides of the side of the rejection plate 410 facing the pop can 200. The first edges 411 are triangular in cross section and have one end facing the pop can 200, and the first edges 411 are integrally formed with the rejection plate 410. In addition, a silica gel sleeve matching the end of the rejection plate 410 close to the pop can 200 is sleeved on the end, so that damage to the pop can 200 can be prevented when the pop can 200 is pushed. A notch 110 is provided on the side of the conveying channel 100 away from the telescopic cylinder 400. The notch 110 is in communication with the conveying groove 120, so that the notch 110 can be used to push the pop can 200 away from the conveying groove 120 from one side.

[0031] The controller is in communication connection with the conveying channel 100, the reverse cap sensor 300 and the telescopic cylinder 400, respectively.

[0032] The controller can obtain the conveying speed of the pop can 200 in the conveying channel 100. For example, a speed sensor is arranged to detect the conveying speed of the pop can 200 and transmit the conveying speed to the controller. The conveying distance between the reverse cap sensor 300 and the rejection plate 410 is measured and input into the controller. At the same time, the controller also receives the reverse cap signal sent by the reverse cap sensor 300.

[0033] It can be understood that when the controller receives the reverse cover signal sent by the reverse cover sensor 300, it means that the pull-tab cap 200 in the reverse cover state appears in the position corresponding to the reverse cover sensor 300 of the conveying channel 100. At this time, the controller calculates according to the received reverse cover signal, conveying distance and conveying speed, and generates a control signal containing execution time information and the like.

[0034] When the telescopic cylinder 400 receives the control signal, the telescopic cylinder 400 is started at the execution time, and the telescopic cylinder 400 drives the ejection plate 410 to move, so that the first edges on both sides of the ejection plate 410 are respectively embedded in the positions on both sides of the pull-tab cap 200 in the reverse cover state, and under the continuous pushing, the pull-tab cap 200 in the reverse cover state is pushed out of the position of the gap 110 from the conveying channel 100, and the pull-tab cap 200 in the reverse cover state is ejected. Thus, it can reduce the need to stop and manually remove the pull-tab cap 200 in the reverse cover state, improve production efficiency. At the same time, it can also prevent the situation that the fingers of the person are injured when manually removing the pull-tab cap 200, and improve safety.

[0035] It can be understood that the execution time refers to the time when the pull-tab cap 200 in the reverse cover state just reaches or is about to reach the position corresponding to the ejection plate 410 according to the calculation of the conveying speed and the distance. The telescopic cylinder 400 can be a pneumatic cylinder, a hydraulic cylinder or an electric telescopic cylinder.

[0036] Further, a second edge 412 is arranged on the side of the ejection plate 410 away from the first edge 411, the cross section of the second edge 412 is triangular, and one end of the second edge 412 in the initial state faces away from the pull-tab cap 200. The second edge 412 is integrally formed with the ejection plate 410, and the second edge 412 is in the middle position. After the telescopic cylinder 400 drives the ejection plate 410 to eject the pull-tab cap 200 in the reverse cover state, the ejection plate 410 can easily pass between the adjacent two pull-tab caps 200 on the conveying channel 100 through the second edge 412, so as to ensure that the ejection plate 410 can return to the initial position smoothly.

[0037] It can be understood that the telescopic cylinder 400 is fixed on one side of the conveying channel 100 through the mounting frame, and the output end of the telescopic cylinder 400 is higher than the highest position of the pull-tab cap 200 in the conveying process, so that the telescopic cylinder 400 does not hinder the normal conveying process of the pull-tab cap 200 when pushing the ejection plate 410.

[0038] Further, a protrusion 111 is arranged on the side bottom wall of the gap 110 close to the conveying groove 120, the height of the protrusion 111 is low, the protrusion 111 can limit the zip-top lid 200, so as to reduce the influence of the gap 110 on the conveying of the zip-top lid 200, thereby improving the conveying stability of the zip-top lid 200. In addition, the knockout plate 410 can also smoothly push the zip-top lid 200 in the reverse cover state to cross the protrusion 111 and separate from the conveying groove 120 from the gap 110.

[0039] The width of the side of the knockout plate 410 close to the zip-top lid 200 is the knockout distance between the two first edges 411, and the knockout distance is greater than the width occupied by the zip-top lid 200 in the reverse cover state. That is, when the knockout plate 410 pushes the zip-top lid 200 in the reverse cover state, it can knockout the adjacent zip-top lid 200 in the normal direction state together, thereby improving the reliability of knocking out the zip-top lid 200 in the reverse cover state.

[0040] A bracket 500 and a second bolt 540 are installed on the output end of the telescopic cylinder 400, and the bracket 500 is detachably installed on the output end of the telescopic cylinder 400 through the second bolt 540. A first bolt 530 is installed on the bracket 500, and the knockout plate 410 is detachably installed on the bracket 500 through the first bolt 530, so that different knockout widths of the knockout plate 410 can be replaced, thereby improving the flexibility and adaptability of the device. In other embodiments, the bracket 500 can be welded on the output end of the telescopic cylinder 400, and the knockout plate 410 can also be welded or bonded on the bracket 500.

[0041] A turnover box is installed on one side of the conveying channel 100, the opening of the turnover box is on the side away from the conveying groove 120 of the gap 110, or the bottom of the gap 110 is provided with a zip-top lid 200 falling channel connected to the top of the turnover box, so that the knockout zip-top lid 200 can fall and be collected into the turnover box, thereby facilitating the recycling of the knockout zip-top lid 200.

[0042] A motor 510 is installed on the bracket 500, and a connecting rod is rotatably installed on the bracket 500, the connecting rod is provided with a filling block 520, the width of the filling block 520 is matched with the width of the gap 110, so that the filling block 520 can just fill the gap 110, so that the zip-top lid 200 cannot be removed from the gap 110 temporarily. The end of the filling block 520 close to the knockout plate 410 is arranged in a circular arc type matched with the outer circumference of the zip-top lid 200.

[0043] The output end of the motor 510 is connected to the connecting rod, so that the motor can drive the connecting rod and the filling block 520 to rotate together. The motor 510 is in communication connection with the telescopic cylinder 400. When the telescopic cylinder 400 drives the ejecting plate 410 to start pushing the zip-top lid 200, the motor synchronously drives the filling block 520 to rotate in a direction away from the ejecting plate 410. When the zip-top lid 200 is completely pushed out of the conveying groove 120, the zip-top lid 200 can fall into the turnover box through the gap 110. When the telescopic cylinder 400 returns to the initial position, the motor also drives the filling block 520 to rotate back to the initial angular position.

[0044] The embodiments of the utility model are described in detail above in combination with the drawings, but the utility model is not limited to the above-mentioned embodiments, and various changes can be made within the knowledge range possessed by the ordinary skilled in the art without departing from the purpose of the utility model.

Claims

1. A reverse cover detection and rejection device, characterized in that, The application discloses a reverse cover detection and rejection device for rejecting a reverse cover easy-open can when the easy-open can is in a reverse cover state in a conveying channel. The reverse cover sensor is installed on the conveying channel and is used to detect whether the passing easy-open can is in a reverse cover state and generate a reverse cover signal when the easy-open can is in the reverse cover state. The retractable cylinder is installed on the conveying channel, and the output end of the retractable cylinder is provided with a rejection plate. The controller generates a control signal according to the reverse cover signal, the conveying distance between the reverse cover sensor and the rejection plate and the conveying speed.

2. The reverse cover detection and rejection apparatus of claim 1, wherein: The rejection plate is used to push one end of the easy-open can, and both sides of the one end of the easy-open can are provided with first edges for pushing apart adjacent two easy-open cans.

3. The reverse cover detection and rejection device of claim 1, wherein: The rejection plate is used to push one end of the easy-open can, and the one end of the easy-open can is provided with an arc shape same as the outer periphery of the easy-open can.

4. The reverse cover detection and rejection device of claim 1, wherein: The rejection plate is used to push one end of the easy-open can, and the one end of the easy-open can is provided with an arc shape same as the outer periphery of the easy-open can.

5. The reverse cover detection and rejection device of claim 1, wherein: The rejection plate is used to push one end of the easy-open can, and the one end of the easy-open can is provided with an arc shape same as the outer periphery of the easy-open can.

6. The reverse cover detection and rejection device of claim 1, wherein: The conveying channel is provided with a conveying groove for conveying the easy-open can, and the side of the notch close to the conveying groove is provided with a protrusion.

7. The reverse cover detection and rejection device of claim 6, wherein: The output end of the retractable cylinder is provided with a bracket, the bracket is provided with a motor, the output end of the motor is provided with a filling block for shielding the notch, and when the retractable cylinder pushes the rejection plate, the motor drives the filling block to swing away from the rejection plate.

8. The reverse cover detection and rejection device of claim 1, wherein: The filling block is provided with an arc shape same as the outer periphery of the easy-open can.

9. The reverse cover detection and rejection device of claim 1, wherein: The output end of the retractable cylinder is provided with a bracket and a first screw, and the rejection plate is detachably installed on the bracket through the first screw.

10. The reverse cover detection and rejection device of claim 1, wherein: The rejection plate is used to abut against one end of the easy-open can, and the width of the one end of the easy-open can is greater than the width occupied by the easy-open can in the reverse cover state. The sensor is a metal proximity switch.