Full-automatic filling machine for water-based paint production
Through the innovative design of the fully automatic filling machine, a combined positioning system of forward and reverse turntables and worm gear transmission is adopted, which solves the problems of inaccurate positioning, unstable transmission and uneven mixing in water-based coating filling, improves filling quality and efficiency and reduces manual intervention.
Patent Information
- Application Number
- CN202520358634.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-03-04
AI Technical Summary
Existing automatic filling machines suffer from problems such as inaccurate positioning, unstable transmission, uneven coating mixing, and sedimentation during the filling process of water-based coatings, which affect filling quality and efficiency.
A fully automatic filling machine was designed, including a transmission component, a positioning component, a filling component, and a material storage component. It adopts a combined positioning system of forward and reverse turntables, combined with worm gear transmission, and works with lifting frame and mixing frame to ensure accurate positioning, stable transmission and uniform mixing of coating.
This improved the precision and efficiency of paint filling, reduced the need for manual intervention, and ensured the consistency of filling quality and the stable operation of the production line.
Smart Images

Figure CN223705206U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to water -based paint filling technical field, specifically is a kind of full-automatic filling machine for water -based paint production. BACKGROUND
[0002] With the wide application of water-based paint, paint production enterprises put forward higher requirements to the automation, accuracy and stability of filling equipment. Traditional filling equipment relies on manual operation, and has problems such as low filling efficiency, large paint loss and high labor intensity. In order to solve these problems, automatic filling equipment emerges as the times require, especially in the filling process of water-based paint, the particularity of paint needs to be considered, such as fluidity, viscosity and easy deposition. Therefore, the development of a kind of full-automatic water-based paint filling machine can improve production efficiency, reduce manual intervention, ensure the uniformity and filling accuracy of paint, and become the demand of industry development.
[0003] The existing automatic filling machine is mainly composed of conveying belt, mechanical arm or other conveying components, but there are still problems such as inaccurate positioning, unstable transmission and uneven mixing of paint, which affect the filling quality and efficiency. In addition, water-based paint is easy to deposit and stratify during storage and transportation, and the traditional storage tank structure cannot effectively solve this problem. UTILITY MODEL CONTENT
[0004] In view of the above problems existing in the prior art, the utility model aims to provide a kind of full-automatic filling machine for water -based paint production, improve the automation degree of filling machine, the precision and production efficiency of paint filling, reduce the demand of manual intervention, and have significant technical advantages and market prospect.
[0005] The utility model employs the technical scheme that: a kind of full-automatic filling machine for water -based paint production, including installation frame and the transmission component, positioning component, filling component, storage component assembled on the installation frame, the transmission component is arranged along horizontal direction, the positioning component, filling component, storage component are all arranged in transmission component upper.
[0006] The positioning component includes a plurality of forward rotary table and reverse rotary table arranged along the width direction of transmission component, the forward rotary table and reverse rotary table are both provided with arc-shaped clamping grooves evenly distributed in annular array, the forward rotary table and reverse rotary table are arranged alternately, and the adjacent forward rotary table and reverse rotary table form a positioning unit, the center area of the positioning unit forms a positioning filling area, the forward rotary table and reverse rotary table are respectively fixedly connected with forward shaft and reverse shaft at the shaft center, and the positioning component further includes driving motor A connected with the forward shaft and reverse shaft.
[0007] The filling assembly comprises a lifting frame plate, a feeding pipe and an electromagnetic switch valve assembled at the port of the feeding pipe, the lifting frame plate is slidingly installed on the mounting rack, the feeding pipe is fixedly installed on the lifting frame plate in the vertical direction and vertically opposite to the positioning and filling area, and the storage assembly is connected with the feeding pipe.
[0008] In the above technical solution, in order to ensure that the mounting rack can stably install the transmission assembly, the positioning assembly, the filling assembly and the storage assembly, the following technical solution is provided.
[0009] The mounting rack comprises a mounting bottom plate and two groups of mounting side plates fixedly connected to the mounting bottom plate in the vertical direction, and the two groups of mounting side plates are fixedly connected with vertically arranged ear plates, and the upper and lower horizontal plates are fixedly installed between the two groups of ear plates.
[0010] The forward rotating shaft and the reverse rotating shaft are rotatably installed on the upper and lower horizontal plates, the forward rotating disc and the reverse rotating disc are arranged below the lower horizontal plate, and the lifting frame plate is arranged between the upper and lower horizontal plates.
[0011] In the above solution, in order to ensure that the transmission assembly can be stably installed and operated on the mounting rack, and to realize stable feeding and discharging of the packaging barrel, the following technical solution is provided.
[0012] The transmission assembly comprises a plurality of driving rollers, a plurality of driven rollers and a plurality of support rollers arranged between the driving rollers and the driven rollers, the driving rollers, the driven rollers and the support rollers are rotatably installed between the two groups of mounting side plates, a transmission belt is wound between the driving rollers and the driven rollers, the support rollers are arranged on the inner side of the transmission belt and provide support for the transmission belt, and the transmission assembly further comprises a speed reducer fixedly installed on the outer side of the mounting side plates, and the speed reducer is power-connected with the driving roller.
[0013] In the above technical solution, in order to ensure that the driving motor A can drive the forward rotating disc and the reverse rotating disc to rotate in opposite directions and effectively position the packaging barrel, the following technical solution is provided.
[0014] The top end of each group of forward rotating shafts is fixedly connected with a synchronous wheel A, the synchronous wheel A realizes power transmission through a synchronous belt A, the top end of each group of reverse rotating shafts is fixedly connected with a synchronous wheel B, the synchronous wheel B realizes power transmission through a synchronous belt B, one group of forward rotating shafts and one group of reverse rotating shafts arranged adjacently are respectively fixedly connected with a reversing gear A and a reversing gear B, the reversing gear A and the reversing gear B are in engagement, one group of forward rotating shafts or one group of reverse rotating shafts is fixedly connected with a worm wheel, the driving motor A is fixedly installed on the upper horizontal plate, and a worm is power-connected with the output shaft of the driving motor A and moves in cooperation with the worm wheel.
[0015] In the above technical scheme, in order to ensure that the lifting frame plate stably lifts along the vertical direction, avoid spatial interference with the forward rotating shaft and the reverse rotating shaft, ensure that the feeding pipe can normally pass through the lower horizontal plate, and the following technical scheme is provided.
[0016] The upper horizontal plate and the lower horizontal plate are fixedly connected with a vertically arranged partition plate, the lifting guide groove is formed in the partition plate, the lifting frame plate is slidably installed in the lifting guide groove, the filling assembly further comprises a telescopic air cylinder which is fixedly installed on the upper horizontal plate and vertically downward arranged, and the movable end of the telescopic air cylinder is fixedly connected with the lifting frame plate.
[0017] The lifting frame plate is provided with a let-in through hole, the forward rotating shaft and the reverse rotating shaft are arranged in the let-in through hole, and the lower horizontal plate is provided with a folding through hole, and the feeding pipe is arranged in the folding through hole.
[0018] In the above technical scheme, in order to ensure that the storage assembly can be stably installed on the mounting rack and stably supply the feeding pipe with mixed uniform water-based paint, the following technical scheme is provided.
[0019] The two groups of mounting side plates are fixedly connected with an assembly support, the storage assembly comprises a storage tank, a mounting shaft, a stirring frame, and a driving motor B, the storage tank is fixedly installed on the assembly support and horizontally arranged, the top of the storage tank is provided with a feeding interface, the bottom of the storage tank is provided with a discharging interface for connecting the feeding pipe, the mounting shaft is rotatably installed at the center of the storage tank, the stirring frame is uniformly fixed to the mounting shaft and closely attached to the inner wall of the processing tank, the driving motor B is fixedly installed on the outer wall of the storage tank, a driving bevel gear is fixedly connected to the output shaft of the driving motor B, and a transmission bevel gear is fixedly connected to the end of the mounting shaft and engaged with the driving bevel gear.
[0020] In the above technical scheme, in order to ensure that the packaging barrels transmitted from the upstream side of the positioning assembly can be stably input into each positioning unit, the following technical scheme is provided.
[0021] The assembly support is arranged on the upstream side of the positioning assembly, the bottom of the assembly support is fixedly connected with uniformly arranged guide plates, and the guide channels opposite to the positioning units are formed between the two groups of guide plates.
[0022] The beneficial effects of the utility model are as follows:
[0023] 1. The transmission system is efficient and stable, the driving roller, the driven roller and the supporting roller are arranged in parallel, and the design of the transmission belt makes the transmission assembly stably convey the packaging barrels. The stable operation of the transmission belt is driven by the speed reducer motor, which ensures that the packaging barrels do not deviate during the filling process, and avoids the waste of paint and the delay of production caused by unstable transmission in traditional equipment.
[0024] 2. Precise positioning, the positioning assembly is realized through the synchronous reverse rotation of the forward rotating disc and the reverse rotating disc, the combination of the reversing gear and the worm and gear transmission system, the precise positioning of the packaging barrel. Especially the combination of the worm and gear not only has the function of speed reduction and torque increase, but also can provide self-locking effect when stopping, prevent the position of the packaging barrel from deviating during the filling process, improve the filling precision and the safety of the equipment.
[0025] 3. Stable lifting, the lifting frame plate is driven by the telescopic cylinder, which ensures stable lifting and avoids interference with the rotating shaft. The design of the lifting frame plate makes the feeding pipe pass through the lower cross plate and connect with the packaging barrel smoothly, ensuring smooth delivery of the paint.
[0026] 4. Effective paint mixing, the storage assembly is equipped with a driving motor and a stirring frame, which can effectively prevent the paint from depositing and stratifying during storage. The stirring frame uniformly mixes the paint during work, ensuring that the components of the filled paint are uniform, improving the quality and consistency of the filling.
[0027] 5. Reliable positioning input, through the design of the guide plate and the guide channel, the packaging barrel can be uniformly delivered to each positioning unit, ensuring the positioning accuracy, avoiding misalignment or blockage of the packaging barrel, and ensuring smooth operation of the production line.
[0028] In summary, the scheme solves a plurality of defects in the prior art through the innovative design of each component, improves the automation degree, the precision of paint filling and the production efficiency of the filling machine, reduces the demand for manual intervention, and has significant technical advantages and market prospects. BRIEF DESCRIPTION OF DRAWINGS
[0029] Figure 1 is a structural schematic view of the utility model;
[0030] Figure 2 is a structural schematic view of another view of the utility model;
[0031] Figure 3 is a structural view of the installation rack;
[0032] Figure 4 is a structural schematic view of the positioning assembly and the guide plate matched combination;
[0033] Figure 5 is a detail schematic view of the power transmission of the positioning assembly;
[0034] Figure 6 is a structural schematic view of the filling assembly;
[0035] Figure 7 is a structural schematic view of the transmission assembly;
[0036] Figure 8 Structure diagram of the storage assembly.
[0037] In the figure: 1 mounting rack, 11 mounting bottom plate, 12 mounting side plate, 121 ear plate, 13 upper layer transverse plate, 14 lower layer transverse plate, 141 receiving and releasing through hole, 15 partition plate, 151 lifting guide groove, 16 assembly support, 161 guide plate, 162 guide channel, 2 transmission assembly, 21 driving roller, 22 driven roller, 23 supporting roller, 24 transmission belt, 25 speed reduction motor, 3 positioning assembly, 31 forward rotary disc, 311 forward rotary shaft, 312 synchronous wheel A, 313 synchronous belt A, 314 reversing gear A, 32 reverse rotary disc, 332 reverse rotary shaft, 322 synchronous wheel B, 323 synchronous belt B, 324 reversing gear B, 33 arc-shaped clamping slot, 34 positioning and filling area, 35 driving motor A, 351 worm, 352 worm gear, 4 filling assembly, 41 lifting frame plate, 411 make room through hole, 42 feeding pipe, 43 electromagnetic switch valve, 44 telescopic air cylinder, 5 storage assembly, 51 storage tank, 511 feeding interface, 512 discharging interface, 52 mounting shaft, 521 transmission bevel gear, 53 stirring frame, 54 driving motor B, 541 driving bevel gear. DETAILED DESCRIPTION
[0038] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0039] Please refer to Figures 1-8 A kind of full-automatic filling machine for water-based paint production, including installation rack 1 and assembly in installation rack 1 on transmission assembly 2, positioning assembly 3, filling assembly 4, storage assembly 5, transmission assembly 2 is arranged along horizontal direction, positioning assembly 3, filling assembly 4, storage assembly 5 are all arranged in the upper of transmission assembly 2.
[0040] Positioning assembly 3 includes multiple groups of forward rotary disc 31 and reverse rotary disc 32 arranged along the width direction of transmission assembly 2, the arc-shaped clamping slot 33 of annular array is uniformly distributed and is formed in forward rotary disc 31 and reverse rotary disc 32, forward rotary disc 31 and reverse rotary disc 32 keep being arranged between, adjacent arrangement of forward disc and reverse disc form a positioning unit, the center area of positioning unit forms positioning and filling area, forward rotary shaft 311 and reverse rotary shaft 332 are respectively fixedly connected at the shaft center of forward rotary disc 31 and reverse rotary disc 32, positioning assembly 3 also includes driving motor A 35 in power connection with forward rotary shaft 311 and reverse rotary shaft 332.
[0041] The filling assembly 4 comprises a lifting frame plate 41, a feeding pipe 42 and an electromagnetic switch valve 43 assembled at the port of the feeding pipe 42, the lifting frame plate 41 is slidingly installed on the mounting rack 1, the feeding pipe 42 is fixedly installed on the lifting frame plate 41 in the vertical direction and vertically opposite to the positioning filling area 34, and the storage assembly 5 is connected with the feeding pipe 42.
[0042] In the filling process of the water-based paint, the finished water-based paint is usually packaged in a specific specification of a packaging barrel, the conveying assembly 2 can stably convey the packaging barrel, and when the packaging barrel is conveyed to the position of the positioning assembly 3, it is blocked by the forward rotating disc 31 and the reverse rotating disc 32 and stays on the upstream side of the positioning assembly 3.
[0043] When the forward rotating disc 31 and the reverse rotating disc 32 are driven to rotate by the driving motor A35, they always rotate in the opposite direction to the forward rotating disc 31 and the reverse rotating disc 32 in the positioning unit. After rotating by a certain angle, the packaging barrel on the upstream side of the positioning unit can be transferred to the two sets of oppositely arranged arc-shaped clamping grooves 33, and the arc-shaped clamping grooves 33 are in close contact with the outer wall of the packaging barrel to realize accurate positioning of the packaging barrel.
[0044] At this time, the filling assembly 4 above the positioning unit operates, and the feeding pipe 42 on the lifting frame plate 41 is lowered to make the port of the feeding pipe 42 extend into the open end of the packaging barrel. After the electromagnetic switch valve 43 is opened, the water-based paint temporarily stored in the processing assembly can be conveyed to the feeding pipe 42 and filled into the packaging barrel below by the feeding pipe 42.
[0045] After the packaging barrel receives a certain amount of water-based paint, the electromagnetic switch valve 43 is controlled to be closed, and the feeding pipe 42 is raised by the lifting frame plate 41 to avoid spatial motion interference with the packaging barrel. At this time, the forward rotating disc 31 and the reverse rotating disc 32 in the positioning unit are controlled to rotate by a certain angle, so that the packaging barrel containing water-based paint is transferred to the downstream side of the positioning assembly 3, and the empty packaging barrel on the upstream side is reloaded between the two sets of oppositely arranged arc-shaped clamping grooves 33, preparing for the filling operation of the next packaging barrel.
[0046] In order to ensure that the mounting rack 1 can stably install the conveying assembly 2, the positioning assembly 3, the filling assembly 4 and the storage assembly 5, the following technical solutions are provided.
[0047] The mounting rack 1 comprises a mounting bottom plate 11 and two sets of mounting side plates 12 fixedly connected to the mounting bottom plate 11 in the vertical direction, and each of the two sets of mounting side plates 12 is fixedly connected with a vertically arranged ear plate 121, and the upper layer cross plate 13 and the lower layer cross plate 14 are fixedly installed between the two sets of ear plates 121.
[0048] The installation of the bottom plate 11 can ensure the stable installation of the installation rack 1 on the horizontal ground, the installation of the two groups of installation side plates 12 can ensure the stable assembly of the transmission assembly 2, and the ear plates 121 and the upper and lower horizontal plates 13 and 14 arranged therebetween can ensure the stable installation of the positioning assembly 3 and the filling assembly 4.
[0049] The forward rotating shaft 311 and the reverse rotating shaft 332 are both rotatably installed on the upper and lower horizontal plates 13 and 14, the forward rotating disc 31 and the reverse rotating disc 32 are arranged below the lower horizontal plate 14, and the lifting frame plate 41 is arranged between the upper and lower horizontal plates 13 and 14.
[0050] The installation of the upper and lower horizontal plates 13 and 14 can ensure the stable installation of the forward rotating shaft 311 and the reverse rotating shaft 332 in a relative rotating manner and the stable installation of the lifting frame plate 41 in a relative sliding manner.
[0051] In order to ensure the cooperation of the forward rotating disc 31 and the reverse rotating disc 32 and the accurate positioning of the packaging barrel, at least two groups of forward rotating discs 31 are arranged on each forward rotating shaft 311, and at least two groups of reverse rotating discs 32 are arranged on the reverse rotating disc 32. In order to avoid spatial motion interference between the forward rotating disc 31 and the reverse rotating disc 32 in adjacent two groups of positioning units, the forward rotating disc 31 and the reverse rotating disc 32 in the two groups of positioning units connected in series are arranged at different height positions.
[0052] In order to ensure that the transmission assembly 2 can be stably installed and operated on the installation rack 1 and stably drive the packaging barrel to load and unload, the following technical solutions are provided.
[0053] The transmission assembly 2 comprises a plurality of driving rollers 21, a plurality of driven rollers 22 and a plurality of support rollers 23 arranged between the driving rollers 21 and the driven rollers 22, the driving rollers 21, the driven rollers 22 and the support rollers 23 are rotatably installed between the two groups of installation side plates 12, a transmission belt 24 is wound between the driving rollers 21 and the driven rollers 22, the support rollers 23 are arranged on the inner side of the transmission belt 24 and provide support for the transmission belt 24, and the transmission assembly 2 further comprises a speed reducer motor 25 fixedly installed on the outer side of the installation side plate 12, the speed reducer motor 25 is in power connection with the driving roller 21.
[0054] The driving rollers 21, the driven rollers 22 and the support rollers 23 distributed therein can stably support the transmission belt 24, and when the speed reducer motor 25 drives the driving roller 21 to transport, the transmission belt 24 can be driven to stably rotate in a specific direction, thereby realizing the stable transmission of the packaging barrel arranged above the transmission belt 24.
[0055] In order to ensure that the driving motor A35 can drive the forward rotating disc 31 and the reverse rotating disc 32 to rotate in opposite directions and effectively position the packaging barrel, the following technical solutions are provided.
[0056] The top end of each set of forward rotation shaft 311 is fixedly connected with a synchronous wheel A 312, the synchronous wheel A 312 realizes power transmission through a synchronous belt A 313, the top end of each set of reverse rotation shaft 332 is fixedly connected with a synchronous wheel B 322, the synchronous wheel B 322 realizes power transmission through a synchronous belt B 323, one of the sets of adjacent arrangement of forward rotation shaft 311 and reverse rotation shaft 332 are fixedly connected with a reversing gear A 314 and a reversing gear B 324 respectively, the reversing gear A 314 and the reversing gear B 324 are in meshing, one of the sets of forward rotation shaft 311 or reverse rotation shaft 332 is fixedly connected with a worm wheel 352, a drive motor A 35 is fixedly installed on the upper layer of the cross plate 13, a worm 351 which is in cooperative motion with the worm wheel 352 is connected with the output shaft of the drive motor A 35.
[0057] When three sets or more than three sets of positioning units are arranged, two sets of synchronous wheels A 312 and synchronous wheels B 322 are arranged on each forward rotation shaft 311 and reverse rotation shaft 332 in the middle part, and power transmission is realized with the remaining synchronous wheels A 312 and synchronous wheels B 322 on both sides, so as to ensure that each set of forward rotation shaft 311 and reverse rotation shaft 332 realizes synchronous operation.
[0058] The combination of reversing gear A 314 and reversing gear B 324 can ensure that the forward rotation shaft 311 and the reverse rotation shaft 332 always operate in opposite directions, the power of the drive motor A 35 is transmitted to the forward rotation shaft 311 and the reverse rotation shaft 332 through the combination of the worm 351 and the worm wheel 352, and then drives the forward rotation disc 31 and the reverse rotation disc 32 to operate stably.
[0059] The combination of the worm 351 and the worm wheel 352 has the characteristics of speed reduction and torque increase and one-way self-locking, when the worm 351 transmits the power of the drive motor A 35 to the worm 351, the rotation speed can be reduced and the torque can be increased to drive each set of positioning unit to operate stably, and when the drive motor A 35 is stopped and the worm 351 is stopped, the worm wheel 352 is in a locked state under the action of the worm 351, and then each forward rotation disc 31 and reverse rotation disc 32 is in a locked state, avoiding that the transmission assembly 2 is separated from the arc-shaped clamping groove 33 when the force is applied to the positioned packaging barrel.
[0060] In order to ensure that the lifting frame plate 41 stably rises along the vertical direction, avoid spatial interference with the forward rotation shaft 311 and the reverse rotation shaft 332, and ensure that the feeding pipe 42 can normally pass through the lower layer of cross plate 14, the following technical solutions are provided.
[0061] The vertical partition plate 15 is fixed between the upper horizontal plate 13 and the lower horizontal plate 14, and the lifting guide groove 151 is formed in the vertical partition plate 15, the lifting frame plate 41 is slidingly installed in the lifting guide groove 151, the filling assembly 4 further comprises a telescopic air cylinder 44 which is fixedly installed on the upper horizontal plate 13 and vertically downward arranged, and the movable end of the telescopic air cylinder 44 is fixedly connected with the lifting frame plate 41.
[0062] The vertical partition plate 15 can reinforce the upper horizontal plate 13 and the lower horizontal plate 14, and the lifting guide groove 151 formed on the vertical partition plate 15 can cooperate with the lifting frame plate 41 to ensure the lifting frame plate 41 to stably lift along the vertical direction during the telescopic movement of the telescopic air cylinder 44.
[0063] The lifting frame plate 41 is provided with a let-go through hole 411, the forward rotating shaft 311 and the reverse rotating shaft 332 are arranged in the let-go through hole 411, the lower horizontal plate 14 is provided with a receiving and releasing through hole 141, and the feeding pipe 42 is arranged in the receiving and releasing through hole 141.
[0064] The let-go through hole 411 can avoid the spatial movement interference of the forward rotating shaft 311 and the reverse rotating shaft 332 on the lifting frame plate 41, and the receiving and releasing through hole 141 can ensure the feeding pipe 42 to normally pass through the lower horizontal plate 14 and be connected with the lower positioned packaging barrel.
[0065] In order to ensure that the storage assembly 5 can be stably installed on the installation rack 1 and stably supply the feeding pipe 42 with mixed uniform water-based paint, the following technical solutions are provided.
[0066] The two groups of installation side plates 12 are fixedly connected with an assembly support 16, the storage assembly 5 comprises a storage tank 51, an installation shaft 52, a stirring frame 53, and a driving motor B 54, the storage tank 51 is fixedly installed on the assembly support 16 and horizontally arranged, the storage tank 51 is provided with a feeding interface 511 at the top, the storage tank 51 is provided with a discharging interface 512 at the bottom for connecting the feeding pipe 42, the installation shaft 52 is rotatably installed at the shaft center of the storage tank 51, the stirring frame 53 is uniformly fixed to the installation shaft 52 and closely adheres to the inner wall of the processing tank, the driving motor B 54 is fixedly installed on the outer wall of the storage tank 51, and a driving bevel gear 541 is fixedly connected to the output shaft of the driving motor B 54, and a transmission bevel gear 521 is fixedly connected to the end of the installation shaft 52 and engaged with the driving bevel gear 541.
[0067] The produced water-based paint can be injected into the storage tank 51 through the feeding interface 511 for temporary storage, and the discharging interface 512 at the bottom of the storage tank 51 can deliver the water-based paint to each feeding pipe 42 in the filling assembly 4.
[0068] The water-based paint is deposited and stratified when stored in the storage tank 51, and can be stably operated by driving the bevel gear 541 and the transmission bevel gear 521 to drive the mounting shaft 52 and the stirring frame 53 when the driving motor B54 is working, the stirring frame 53 can mix the water-based paint deposited and stratified therein uniformly, and scrape the deposits adhered to the inner wall of the storage tank 51 and mix them into the liquid to ensure the uniformity of each component of the water-based paint filled into each packaging barrel.
[0069] To ensure that the packaging barrels transmitted from the upstream side of the positioning assembly 3 can be stably input into each positioning unit, the following technical solutions are provided.
[0070] The assembly support 16 is arranged on the upstream side of the positioning assembly 3, and the bottom of the assembly support 16 is fixedly connected with uniformly arranged guide plates 161, and the guide channels 162 opposite to the positioning units are formed between the two groups of guide plates 161.
[0071] The guide channels 162 formed by the guide plates 161 are arranged opposite to each positioning unit in the positioning assembly 3, and can uniformly distribute the packaging barrels transmitted by the transmission assembly 2 into each guide channel 162, thereby ensuring that the packaging barrels can be stably conveyed to the positioning filling area 34 in the positioning unit.
[0072] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and it is intended to include all changes falling within the meaning and scope of the equivalent elements of the claims. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0073] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should regard the specification as a whole, and the technical solutions in each embodiment can be properly combined to form other embodiments that those skilled in the art can understand.
Claims
1. A fully automatic filling machine for water-based coating production, characterized in that: It includes a mounting frame (1) and a transmission assembly (2), a positioning assembly (3), a filling assembly (4), and a storage assembly (5) mounted on the mounting frame (1). The transmission assembly (2) is arranged in a horizontal direction, and the positioning assembly (3), the filling assembly (4), and the storage assembly (5) are all arranged above the transmission assembly (2). The positioning component (3) includes multiple sets of forward turntables (31) and reverse turntables (32) arranged along the width direction of the transmission component (2). Both the forward turntables (31) and reverse turntables (32) are provided with arc-shaped slots (33) evenly distributed in a ring array. The forward turntables (31) and reverse turntables (32) are arranged alternately. The adjacent forward and reverse turntables form a positioning unit. The central area of the positioning unit forms a positioning filling area (34). The forward turntables (31) and reverse turntables (32) are respectively fixed at the axis of the forward turntables (31) and reverse turntables (32). The positioning component (3) also includes a drive motor A (35) that is poweredly connected to the forward turntables (311) and reverse turntables (332). The filling assembly (4) includes a lifting frame plate (41), a feeding pipe (42), and an electromagnetic switch valve (43) assembled at the port of the feeding pipe (42). The lifting frame plate (41) is slidably installed on the mounting frame (1). The feeding pipe (42) is fixedly installed on the lifting frame plate (41) in the vertical direction and is vertically opposite to the positioning filling area (34). The storage assembly (5) is connected to the feeding pipe (42).
2. The fully automatic filling machine for water-based coating production according to claim 1, characterized in that: The mounting frame (1) includes a mounting base plate (11) and two sets of mounting side plates (12) fixed to the mounting base plate (11) in the vertical direction. Each of the two sets of mounting side plates (12) has a vertically arranged ear plate (121) fixedly connected to it. An upper horizontal plate (13) and a lower horizontal plate (14) are fixedly installed between the two sets of ear plates (121). The forward rotating shaft (311) and the reverse rotating shaft (332) are rotatably mounted on the upper horizontal plate (13) and the lower horizontal plate (14). The forward turntable (31) and the reverse turntable (32) are arranged below the lower horizontal plate (14). The lifting frame plate (41) is arranged between the upper horizontal plate (13) and the lower horizontal plate (14).
3. The fully automatic filling machine for water-based coating production according to claim 2, characterized in that: The transmission assembly (2) includes a driving roller (21) and a driven roller (22) arranged in parallel, and multiple sets of support rollers (23) arranged between the driving roller (21) and the driven roller (22). The driving roller (21), the driven roller (22), and the support rollers (23) are all rotatably mounted between two sets of mounting side plates (12). A transmission belt (24) is wound between the driving roller (21) and the driven roller (22). The support rollers (23) are arranged inside the transmission belt (24) and provide support for the transmission belt (24). The transmission assembly (2) also includes a geared motor (25) fixedly mounted on the outside of the mounting side plate (12). The geared motor (25) is poweredly connected to the driving roller (21).
4. The fully automatic filling machine for water-based coating production according to claim 2, characterized in that: Each set of forward rotating shafts (311) has a synchronous pulley A (312) fixedly connected to its top end. The synchronous pulley A (312) transmits power through a synchronous belt A (313). Each set of reverse rotating shafts (332) has a synchronous pulley B (322) fixedly connected to its top end. The synchronous pulley B (322) transmits power through a synchronous belt B (323). Reversing gears are fixedly connected to one of the adjacent sets of forward rotating shafts (311) and reverse rotating shafts (332). Wheel A (314) and reversing gear B (324) are meshed. A worm gear (352) is fixedly connected to a set of forward rotating shafts (311) or reverse rotating shafts (332). The drive motor A (35) is fixedly installed on the upper horizontal plate (13). The output shaft of the drive motor A (35) is poweredly connected to a worm (351) that works in coordination with the worm gear (352).
5. The fully automatic filling machine for water-based coating production according to claim 2, characterized in that: A vertically arranged partition (15) is fixed between the upper horizontal plate (13) and the lower horizontal plate (14). A lifting guide groove (151) is provided on the partition (15). The lifting frame plate (41) is slidably installed on the lifting guide groove (151). The filling assembly (4) also includes a telescopic cylinder (44) fixedly installed on the upper horizontal plate (13) and arranged vertically downward. The movable end of the telescopic cylinder (44) is fixedly connected to the lifting frame plate (41). The lifting frame plate (41) is provided with a clearance through hole (411), the forward rotating shaft (311) and the reverse rotating shaft (332) are arranged in the clearance through hole (411), the lower horizontal plate (14) is provided with a take-up and release through hole (141), and the feeding pipe (42) is arranged in the take-up and release through hole (141).
6. The fully automatic filling machine for water-based coating production according to claim 2, characterized in that: An assembly bracket (16) is fixedly connected between the two sets of mounting side plates (12). The storage assembly (5) includes a storage tank (51), a mounting shaft (52), a stirring frame (53), and a drive motor B (54). The storage tank (51) is fixedly installed on the assembly bracket (16) and arranged horizontally. The top of the storage tank (51) is provided with a feeding interface (511), and the bottom of the storage tank (51) is provided with a discharge interface (512) for connecting the feeding pipe (42). 2) The mounting shaft (52) is rotatably mounted on the center of the storage tank (51). The stirring rack (53) is uniformly fixed to the mounting shaft (52) and keeps in contact with the inner wall of the processing tank. The drive motor B (54) is fixedly mounted on the outer wall of the storage tank (51), and a drive bevel gear (541) is fixedly connected to the output shaft of the drive motor B (54). The end of the mounting shaft (52) is fixedly connected to a transmission bevel gear (521) that meshes with the drive bevel gear (541).
7. The fully automatic filling machine for water-based coating production according to claim 6, characterized in that: The assembly bracket (16) is arranged on the upstream side of the positioning component (3). The bottom of the assembly bracket (16) is fixed with uniformly arranged guide plates (161), and a guide channel (162) is formed between the two sets of guide plates (161) that is opposite to the positioning unit.