Miniature ozone electrode module structure
By using a miniature ozone electrode module with a two-cathode-one-anode plate structure and a noble metal oxide coating, the structural complexity and leakage problems of miniature ozone generators have been solved, achieving miniaturized, stable and efficient ozone generation, which is suitable for small household appliances and air purifiers.
Patent Information
- Application Number
- CN202520181028.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-05
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-02-05
AI Technical Summary
Existing micro ozone generators are complex in structure, large in size, high in cost, have low ozone generation efficiency and are prone to leakage, making them difficult to integrate into small devices.
The miniature ozone electrode module adopts a two-cathode-one-anode structure with the electrode spacing controlled between 0.8mm and 2mm. It combines a noble metal oxide coating and a titanium substrate to simplify electrode connections, use sealing rings to prevent leakage, and optimize the electrode layout to share the current load and reduce ohmic resistance.
It achieves miniaturized, stable, and reliable ozone generation, reduces equipment costs and floor space, extends electrode life, and improves ozone generation and mass transfer efficiency, making it suitable for small household appliances and air purifiers.
Smart Images

Figure CN223705766U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to micro ozone generation technical field, concretely is a kind of micro ozone electrode module structure. BACKGROUND
[0002] Ozone preparation sterilization is a kind of efficient and widely used disinfection technology, usually adopts corona discharge, electrolysis and ultraviolet irradiation method to obtain, and for electrolytic preparation ozone, usually adopts specific electrolyte solution or electrode material, oxidation reaction occurs at anode to produce ozone, the ozone prepared by this method is high in purity, does not contain harmful impurities such as nitrogen oxides, and can be used in the field with extremely high purity requirement, like food preservation, disinfection link in pharmaceutical production;
[0003] However, its cost is high, on the one hand because electrode material is mostly selected noble metal or high-performance metal oxide, on the other hand electrolysis process energy consumption is big, and yield is relatively limited compared with corona discharge method, so it is often used in small, ozone quality requirement is harsh scene, finally, the distance between electrode materials is not controlled, leading to ozone generation efficiency reduction, and as the utility model patent with publication number CN215976062U mentions, the structure of micro ozone generator is complex at present, and the volume is large, which is not convenient to install, therefore, ozone is generated by electrolysis from inside to outside by setting half-enclosing structure, considering the strong oxidizing property of ozone, there is certain corrosiveness to sealing gasket and other materials in the entire ozone generation module, part of ozone is prone to leak, and the service life of the entire micro ozone generator is affected, therefore, a micro ozone electrode module with compact structure, easy integration and high ozone generation efficiency is required;
[0004] Therefore, we propose a micro ozone electrode module structure. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of micro ozone electrode module structure to solve the problems raised in the background art.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of micro ozone electrode module structure, including ozone generator bottom cover and ozone generator top cover, the ozone generator bottom cover is installed with ozone generator top cover, the ozone generator top cover is fixedly connected with anode contact and cathode contact;
[0007] The cathode plate is fixedly connected on the ozone generator bottom cover, the anode plate is fixedly connected on the ozone generator bottom cover and located on the opposite side of the cathode plate, the circuit board is installed between the ozone generator bottom cover and the ozone generator top cover, and the guide ring is fixedly connected on the bottom of the circuit board, one side of the cathode plate penetrates the ozone generator bottom cover and abuts with a single guide ring, one side of the anode plate penetrates the ozone generator bottom cover and abuts with another guide ring.
[0008] Further, one end of the anode contact and the cathode contact penetrates through the ozone generator top cover and abuts against the circuit board.
[0009] Further, the bottom of the circuit board is provided with an LED lamp plate.
[0010] Further, the top of the circuit board and the anode contact and the cathode contact are provided with a sealing ring I.
[0011] Further, the bottom of the ozone generator bottom cover is embedded with a sealing ring II.
[0012] Further, the distance between the anode plate and the cathode plate is controlled to be 0.8mm-2mm.
[0013] Compared with the prior art, the utility model has the beneficial effects that:
[0014] 1. In the utility model, a small-sized and simple "direct insertion shell" electrode module is provided, the electrode is directly immersed in an aqueous solution to generate ozone, the generated ozone does not directly act on the shell, the two-cathode-one-anode sandwiched electrode plate structure is adopted, the electrode plate distance is effectively controlled, the bubbles generated between the electrode plates are effectively separated, the blocking situation is prevented, the reaction distance is reduced as much as possible, the ohmic resistance of the reaction is reduced, the reaction material can be timely provided for the electrode reaction, and the electrolytic mass transfer efficiency is improved.
[0015] 2. In the utility model, the electrode arrangement is optimized, the two-cathode-one-anode structure of the electrode plate can share the load of the current and the voltage to a certain extent, the burden of the unit area coating reaction is reduced, the damage risk of the electrode caused by local overheating, overvoltage and other factors is reduced, the service life of the electrode is prolonged, the entire ozone generation system is more stably and reliably operated, finally, the number of electrodes and the complex connecting components of the entire miniature ozone electrode module are reduced, the manufacturing cost and the equipment area are reduced, the miniaturization and integration of the equipment are more favorable, and the application scene with high space and cost requirements is suitable. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a structural schematic view of the miniature ozone electrode module of the utility model;
[0017] Figure 2 It is an exploded structural schematic view of the miniature ozone electrode module of the utility model;
[0018] Figure 3 It is a main view structural schematic view of the miniature ozone electrode module of the utility model;
[0019] Figure 4 It is a side view structural schematic view of the miniature ozone electrode module of the utility model.
[0020] In the figure: 1, ozone generator bottom cover; 2, ozone generator top cover; 3, anode contact; 4, cathode contact; 5, circuit board; 6, LED lamp board; 7, guide ring; 8, sealing ring one; 9, sealing ring two; 10, anode plate; 11, cathode plate. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.
[0022] Please refer to Figures 1-4 The utility model provides a technical scheme:
[0023] The device structure based on electrolysis principle is relatively simple, does not need huge and complex discharge equipment and supporting high-voltage power supply system, for example, using the household small ozone generator, using this direct electrolysis water technology, cooperating with small and exquisite electrode module and simple control circuit, can be conveniently integrated into kitchen small household appliance, air purifier and other equipment, provides ozone disinfection, air purification, drinking water sterilization and other functions for home environment, meets daily healthy life demand, and the land space is small, easy to operate and maintain;
[0024] As Figure 1 Shown, the whole micro ozone electrode module adopts the structure of inserting each other, can be directly fixed at the top of the container needing ozone generation, and the corresponding electrode plate is immersed in the aqueous solution, and the generated ozone can directly separate from the gap between the electrode plates;
[0025] The cathode plate 11 is fixed symmetrically on the ozone generator bottom cover 1, and the anode plate 10 is fixed between the two cathode plates 11, as shown in Figure 3 The electrode arrangement of two cathodes and one anode can effectively disperse the current density in the electrochemical system, so that the electric field lines form more symmetrical and uniform distribution between the electrodes, and then the ion concentration gradient is gently, especially the local enrichment degree of scale forming ions such as calcium and magnesium is significantly reduced;
[0026] At the same time, multiple cathodes in parallel can share the hydrogen evolution load of single pole, inhibit the sharp rise of pH value in the local area of cathode, thereby reducing the rapid deposition of scale products such as calcium carbonate and magnesium hydroxide, in addition, the intermediate anode or the centrally arranged anode will produce active oxygen and other self-cleaning factors under high potential conditions, which has a certain oxidative decomposition effect on microorganisms or organic adhesion, combined with the corrosion resistance of the coated titanium anode and the "self-cleaning" effect, can further reduce the deposition on the surface of the electrode;
[0027] In addition, the sandwich structure of cathode-anode-cathode has better fluid channel and mass transfer efficiency, reduces the probability of dead zone and turbulent extreme area, reduces the adhesion of initial crystalline particles on the electrode surface, and improves the stability and durability of the overall electrolysis reaction. Therefore, the two-cathode-one-anode layout can play a significant role in suppressing fouling, dispersing current load, improving electrode life, and maintaining the activity of the coated titanium anode, and is the preferred solution for anti-fouling design in water treatment and clean disinfection modules.
[0028] In addition, it can save the overall ozone generation module area, facilitate subsequent household appliance shell assembly installation, and similar products have household scrubbers, which can sterilize and disinfect the roller after scrubbing, such as Figure 4 As shown, the distance between the cathode plate 11 and the anode plate is usually controlled between 0.8mm-2mm, so that the generated bubbles can be effectively discharged, and at the same time, the distance between the plates is greatly reduced. Under the same voltage, the current will be greater, thereby accelerating the electrolysis reaction, and at the same time, the shortening of the mass transfer distance can also improve the reaction efficiency. The test voltage interval of the plate is usually controlled between 6-24V, and the current density is controlled between 5-50mA / cm 2 The ozone concentration generated by the micro product is generally greater than 0.3mg / L, and the overall electrode service life is controlled between 300-500h;
[0029] For the installation of the entire anode and cathode plate 10, the entire micro ozone electrode module can also be modified, such as other sandwich structures with three cathodes and two anodes, but it should be noted that the installation of the plate must be on the anode plate 10 side. The cathode plate 11 is installed to ensure that both sides of the anode plate 10 can be fully used;
[0030] The ozone generator bottom cover 1 and the ozone generator top cover 2 are installed in the shell with a circuit board 5. The cathode contact 4 and the anode contact 3 are fixedly connected to the ozone generator top cover 2, and the two are penetrated through the ozone generator top cover 2 and abutted with the circuit board 5. The cathode plate 11 and the anode plate 10 installed at the bottom of the ozone generator bottom cover 1 abut with the two side guide rings 7, that is, the cathode contact 4 and the cathode plate 11, and the anode contact 3 and the anode plate 10 are connected, so as to avoid the leakage of the generated ozone along the entire shell joint gap. The sealing ring 9 is installed at the connection position between the ozone generator bottom cover 1 and the outer shell, and the sealing ring 8 is installed on the cathode contact 4 and the anode contact 3.
[0031] For the convenience of the subsequent user to understand the whole electrolytic disinfection, the bottom of the whole circuit board 5 is also installed with LED lamp plate 6, through the irradiation mode, clearly understand the bubble generated between the electrode plate, because the electrolytic water produces ozone to the electrode plate material requirement is higher, this side adopts the material with high catalytic activity and conductivity corrosion resistance, common have noble metal and its oxide, boron-doped diamond, antimony-doped tin oxide, or other high-performance oxide materials, often used as such electrode material, and coated on the titanium substrate above-mentioned metal or its oxide coating, not only inherits the excellent mechanical properties of titanium, and greatly improves the electrochemical activity of the electrode surface, so that the current can be evenly and efficiently distributed on the electrode surface, for the electrolytic water ozone provides stable electronic supply.
[0032] The above content is only an example and description of the structure of the utility model, and those skilled in the art can make various modifications or supplements or use similar ways to replace the described specific embodiments, as long as they do not deviate from the structure of the utility model or exceed the scope defined by the claims, which shall belong to the protection scope of the utility model.
[0033] In the description of the present specification, the description of the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are contained in at least one embodiment or example of the utility model. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.
[0034] The preferred embodiments of the utility model disclosed above are only used to help explain the utility model. The preferred embodiments do not describe all the details and limit the utility model to the specific implementation. Obviously, according to the content of the specification, many modifications and changes can be made. The specification selects and describes these embodiments in order to better explain the principles and practical application of the utility model, so that those skilled in the art can well understand and use the utility model. The utility model is limited by the claims and the whole scope and equivalents.
Claims
1. A micro ozone electrode module structure comprising an ozone generator bottom cover (1) and an ozone generator top cover (2), the ozone generator top cover (2) is installed on the ozone generator bottom cover (1), characterized in that: The anode contact (3) and the cathode contact (4) are fixedly connected on the ozone generator top cover (2); The cathode plate (11) is symmetrically fixed on the ozone generator bottom cover (1), the anode plate (10) is fixed on the ozone generator bottom cover (1) and located on the opposite side of the cathode plate (11), the circuit board (5) is installed between the ozone generator bottom cover (1) and the ozone generator top cover (2), the guide ring (7) is symmetrically fixed on the bottom of the circuit board (5), one side of the cathode plate (11) penetrates through the ozone generator bottom cover (1) and abuts against the single guide ring (7), and one side of the anode plate (10) penetrates through the ozone generator bottom cover (1) and abuts against the other guide ring (7).
2. A micro ozone electrode module structure according to claim 1, characterized in that: One end of the anode contact (3) and the cathode contact (4) penetrates through the ozone generator top cover (2) and abuts against the circuit board (5).
3. A micro ozone electrode module structure according to claim 2, wherein: The LED lamp plate (6) is installed on the bottom of the circuit board (5).
4. A micro ozone electrode module structure according to claim 3, wherein: The sealing ring one (8) is sleeved and installed on the top of the circuit board (5) and located on the anode contact (3) and the cathode contact (4).
5. A micro ozone electrode module structure according to claim 4, wherein: The sealing ring two (9) is embedded and fixed on the bottom of the ozone generator bottom cover (1).
6. A micro ozone electrode module structure according to claim 1, wherein: The distance between the anode plate (10) and the cathode plate (11) is controlled to be 0.8mm-2mm.
Citation Information
Patent Citations
Miniature electrolytic ozone generator
CN215976062U
Cited By
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