Carding machine cylinder brush roller device
By designing a carding machine cylinder brush roller device, a motor-driven rotating brush is used to automatically clean the fibers on the cylinder surface, solving the problem of time-consuming and inefficient manual cleaning, and achieving efficient fiber cleaning and stable operation of the carding machine.
Patent Information
- Application Number
- CN202423185781.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In the existing technology, the process of cleaning the residual fibers on the surface of the cylinder requires disassembling the equipment and then manually cleaning the residual fibers on the surface of the cylinder, which is time-consuming and inefficient, and affects the normal use of the carding machine.
Design a carding machine cylinder brush roller device, including a brush roller assembly and a collection box. The rotating brush on the shaft driven by a motor automatically cleans the cylinder surface, and the fiber is collected by a barrier net and a centrifugal fan to improve cleaning efficiency.
It achieves automated cleaning of the cylinder surface fibers, improves cleaning efficiency, saves time and manpower, and ensures the normal operation of the carding machine.
Smart Images

Figure CN223705849U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a carding machine technical field especially relates to a kind of carding machine cylinder brush roller device. BACKGROUND
[0002] Carding machine, mainly for the cotton (fiber) roll sent from previous process or by cotton box supply oil cotton (chemical fiber) layer is opened and carded and removed. Through this process, all in the form of curled block cotton becomes basically straight single fiber, and in this process, broken seed, impurities and short hair left by cleaning process are removed. Then, these fibers will be integrated into a certain specification of sliver, and stored in cotton tube for use in the drawing process, in carding machine, cylinder is a key carding machine spare, the main role of cylinder in carding machine is to card tuft, carding machine is used for a long time, due to the softness and viscosity of fiber, fiber is left on the surface of cylinder needle cloth, residual fiber will affect the normal operation of machine and carding effect, so that the fiber left on the surface of cylinder needs to be cleaned in time.
[0003] In the process of cleaning fiber left on the surface of cylinder, staff needs to disassemble the equipment, then manually clean and remove residual fiber on the surface of cylinder, the whole process consumes time, process is slow, cleaning efficiency is low, thereby affecting the use of entire carding machine.
[0004] Therefore, a kind of carding machine cylinder brush roller device is proposed. UTILITY MODEL CONTENT
[0005] The utility model aims at providing a kind of carding machine cylinder brush roller device to solve the problem that staff needs to disassemble the equipment, then manually clean and remove residual fiber on the surface of cylinder in the process of cleaning fiber left on the surface of cylinder in the above background art, the whole process consumes time, process is slow, cleaning efficiency is low, thereby affecting the use of entire carding machine.
[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of carding machine cylinder brush roller device, including carding machine body, cylinder set on carding machine body and needle cloth set on cylinder, the bracket is fixedly installed on the carding machine body, mobile frame is equipped on the bracket;The mobile frame is equipped with the brush roller assembly for cleaning fiber left on needle cloth, the brush roller assembly includes the rotating shaft rotatably connected on mobile frame, a plurality of rotating brushes are fixedly installed on the rotating shaft, the mobile frame is also equipped with the collection box for cooperating rotating brush to collect residual fiber, the collection box is fixedly connected with the barrier net for taking down residual fiber on rotating brush.
[0007] Preferably, sliding table and limiting slot are set on the bracket, sliding wheel is equipped on the sliding table and limiting slot, and sliding wheel is rotatably connected on mobile frame.
[0008] Preferably, a motor is fixedly installed on the moving frame, a gear is fixedly installed on an output shaft of the motor, a gear strip is fixedly installed on the support, and the gear strip is engaged with the gear.
[0009] Preferably, a guide groove is formed in the support, and the output shaft of the motor penetrates the guide groove, and a transmission assembly for driving the rotating shaft to rotate is arranged between the output shaft of the motor and the rotating shaft.
[0010] Preferably, the rotating brush is adapted to the cylinder and is arranged in a circular arc shape, the collecting box is fixedly connected to the moving frame, and a tail portion of the collecting box is arranged in an inclined surface shape.
[0011] Preferably, a hollow connecting pipe is threadedly connected to the collecting box, a containing cylinder for storing residual fibers is fixedly connected to the connecting pipe, and a centrifugal fan for adsorbing residual fibers is fixedly installed at an end portion of the containing cylinder.
[0012] Preferably, a placement table is arranged in the containing cylinder, and a filter screen for separating air and fibers is arranged on the placement table.
[0013] The beneficial effects of the present application are as follows:
[0014] The brush roller assembly is arranged to drive the moving frame to move on the support by the starting motor, so that the rotating brush on the rotating shaft moves along the surface of the cylinder and rotates to clean and remove the fibers remaining on the cylinder. The rotating brush is in contact with the barrier net and passes through the barrier net, so that the barrier net blocks the fibers adhered to the rotating brush. The fibers are further adsorbed from the barrier net into the containing cylinder under the action of the centrifugal fan. The whole device greatly improves the cleaning efficiency of the residual fibers compared with manual cleaning, and the process is fast, time-saving and labor-saving. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only a part of the present application, and other drawings can be obtained by those skilled in the art without creative labor.
[0016] Figure 1 It is a whole structure schematic view of the cylinder brush roller device of the cotton carding machine according to the embodiment of the present application.
[0017] Figure 2 It is a whole structure schematic view of the cylinder brush roller device of the cotton carding machine according to the embodiment of the present application. Figure 1 It is an enlarged structure schematic view of position A in the above figure.
[0018] Figure 3 Part support structure schematic diagram of a carding machine cylinder brush roller device of the embodiment of the present application is shown in the figure.
[0019] Figure 4 Part support structure schematic diagram of a carding machine cylinder brush roller device of the embodiment of the present application is shown in the figure.
[0020] In the figure, the marks are: 1, carding machine body; 2, cylinder; 3, card clothing; 4, support; 5, moving frame; 6, rotating shaft; 7, rotating brush; 8, collection box; 9, barrier net; 10, sliding table; 11, limiting groove; 12, sliding wheel; 13, motor; 14, gear; 15, gear strip; 16, guide groove; 17, transmission assembly; 18, connecting pipe; 19, containing cylinder; 20, centrifugal fan; 21, placing table; 22, filter screen. DETAILED DESCRIPTION
[0021] In order to make the purpose, technical scheme and advantages of the present application more clear and obvious, the present application is further described in detail below in combination with specific embodiments.
[0022] It should be noted that, unless otherwise defined, the technical terms or scientific terms used in the present application should be understood as the usual meaning by those skilled in the art to which the present application belongs. The "first", "second" and similar words used in the present application do not represent any order, quantity or importance, but are only used to distinguish different components. "Include" or "contain" and similar words mean that the elements or objects before the word cover the elements or objects listed after the word and their equivalents, without excluding other elements or objects. "Connection" or "connected" and similar words are not limited to physical or mechanical connection, but can include electrical connection, whether direct or indirect. "Up", "down", "left", "right" and the like are only used to represent relative positional relationship, when the absolute position of the described object changes, the relative positional relationship may also change accordingly.
[0023] As Figures 1 to 4As shown, the utility model discloses a kind of cylinder brush roller devices of carding machine, including carding machine body 1, be equipped on the cylinder 2 of carding machine body 1 on cylinder and be equipped on the card clothing 3 of cylinder 2, fixedly installed with support 4 on carding machine body 1, support 4 is equipped with moving frame 5;Brush roller assembly for cleaning fiber remaining on card clothing 3 is equipped on moving frame 5, by setting brush roller assembly, the fiber remaining on the surface card clothing 3 of cylinder 2 can be removed after carding machine body 1 is used for a long time, avoid the influence of residual fiber to subsequent carding machine body 1 in the process of carding use, and its cleaning efficiency is greatly improved compared with manual manual, save time cost, sliding table 10 and limit groove 11 are opened in support 4, sliding wheel 12 is equipped on sliding table 10 and limit groove 11, and sliding wheel 12 is rotatably connected on moving frame 5, motor 13 is fixedly installed on moving frame 5, gear 14 is fixedly installed on the output shaft of motor 13, gear strip 15 is fixedly installed on support 4, and gear strip 15 is engaged with gear 14, when removing residual fiber, start motor 13 to drive the rotation of gear 14 on output shaft, so that moving frame 5 moves on support 4 under the cooperation between gear 14 and gear strip 15, sliding wheel 12 slides on sliding table 10 and limit groove 11, so that moving frame 5 is positioned to make moving frame 5 can steadily move on support 4.
[0024] As Figures 2 to 4 As shown, specifically, guide groove 16 is opened in support 4, and the output shaft of motor 13 penetrates guide groove 16, the setting of guide groove 16 makes the output shaft of motor 13 can be moved in support 4 without being blocked while following moving frame 5 moves, transmission assembly 17 for driving the rotation of rotating shaft 6 is equipped between the output shaft of motor 13 and rotating shaft 6, brush roller assembly includes rotating shaft 6 rotatably connected on moving frame 5, a plurality of rotating brushes 7 are fixedly installed on rotating shaft 6, collecting tank 8 for cooperating rotating brush 7 to collect residual fiber is also equipped on moving frame 5, barrier net 9 for taking down residual fiber on rotating brush 7 is fixedly connected in collecting tank 8, while rotating, the output shaft of motor 13 drives rotating shaft 6 to rotate on moving frame 5 through transmission assembly 17, transmission assembly 17 includes rotating wheel and belt etc. Assembly, it is prior art and does not make too much repetition, the rotation of rotating shaft 6 drives rotating brush 7 to rotate, since rotating brush 7 is adapted to cylinder 2 and is arranged in circular arc shape, so that rotating brush 7 can rotate and rub off residual fiber on the surface card clothing 3 of cylinder 2, while rubbing off fiber, slowly start carding machine body 1 to make cylinder 2 can rotate slowly, so that rotating brush 7 can all-round remove fiber on the surface of card clothing 3, and the rotation of motor 13 makes moving frame 5 move along support 4, so that rotating shaft 6 removes and cleans residual fiber along the surface of cylinder 2 while rotating brush 7 rotates, so residual fiber on the surface card clothing 3 of cylinder 2 can be further cleaned and removed.
[0025] AsFigures 2 to 4 As shown, in the above process, the rotating brush 7 removes the residual fibers, the rotation of the rotating brush 7 causes the cleaned fibers to be attached to the rotating brush 7, at this time, due to the rotation of the rotating brush 7, it is in contact with the blocking net 9 in the collecting box 8 during rotation, and due to the flexibility of the rotating brush 7, it is bent after contacting the blocking net 9 and gradually separates from the blocking net 9, so that the fibers attached to the rotating brush 7 during the process of passing through the blocking net 9 are blocked by the blocking net 9 and remain on the blocking net 9, the collecting box 8 is fixedly connected to the moving frame 5, and the tail of the collecting box 8 is provided in a slope shape, a hollow connecting pipe 18 is threadedly connected to the collecting box 8, a containing cylinder 19 for storing residual fibers is fixedly connected to the connecting pipe 18, a centrifugal fan 20 for adsorbing residual fibers is fixedly installed at the end of the containing cylinder 19, and the centrifugal fan 20 is started to generate suction, so that the fibers remaining on the blocking net 9 are adsorbed into the collecting box 8, and then enter the containing cylinder 19 through the connecting pipe 18, the tail of the collecting box 8 is provided in a slope shape to facilitate the fibers to enter the connecting pipe 18 through the collecting box 8, the containing cylinder 19 is provided with a placement table 21, and the placement table 21 is provided with a filter screen 22 for separating air and fibers, the filter screen 22 on the placement table 21 blocks the fibers to separate the fibers from the air, the air can be discharged outward through the filter screen 22, and the rotating connecting pipe 18 can separate the connecting pipe 18 from the collecting box 8, so as to facilitate the fibers collected and stored in the containing cylinder 19 to be taken out and the filter screen 22 to be cleaned and replaced.
[0026] Those skilled in the art will understand that the discussion of any of the above embodiments is merely exemplary and is not intended to limit the scope of the present application (including claims) to these examples; under the idea of the present application, the above embodiments or technical features in different embodiments can also be combined, the steps can be implemented in any order, and there are many other changes of different aspects of the present application as described above, which are not provided in detail for the sake of brevity.
[0027] The present application is intended to cover all such alternatives, modifications, and variations as fall within the broad scope of the appended claims. Accordingly, any and all such alternatives, modifications, equivalents, improvements and the like are intended to be encompassed by the present application.
Claims
1. A carding machine cylinder brush roller device, comprising a carding machine body (1), a cylinder (2) disposed on the carding machine body (1), and a carding cloth (3) disposed on the cylinder (2), characterized in that, A bracket (4) is fixedly installed on the carding machine body (1), and a movable frame (5) is provided on the bracket (4). The movable frame (5) is provided with a brush roller assembly for cleaning fibers remaining on the needle cloth (3). The brush roller assembly includes a rotating shaft (6) rotatably connected to the movable frame (5). Several rotating brushes (7) are fixedly installed on the rotating shaft (6). The movable frame (5) is also provided with a collection box (8) for collecting residual fibers in conjunction with the rotating brushes (7). A barrier net (9) for removing residual fibers from the rotating brushes (7) is fixedly connected in the collection box (8).
2. The carding machine cylinder brush roller device according to claim 1, characterized in that, The bracket (4) is provided with a sliding table (10) and a limiting groove (11). Both the sliding table (10) and the limiting groove (11) are provided with sliding wheels (12), and the sliding wheels (12) are rotatably connected to the movable frame (5).
3. The carding machine cylinder brush roller device according to claim 1, characterized in that, A motor (13) is fixedly installed on the movable frame (5), a gear (14) is fixedly installed on the output shaft of the motor (13), and a gear rack (15) is fixedly installed on the bracket (4), and the gear rack (15) meshes with the gear (14).
4. The carding machine cylinder brush roller device according to claim 3, characterized in that, The bracket (4) has a guide groove (16) and the output shaft of the motor (13) passes through the guide groove (16). A transmission component (17) for driving the rotating shaft (6) to rotate is provided between the output shaft of the motor (13) and the rotating shaft (6).
5. The carding machine cylinder brush roller device according to claim 1, characterized in that, The rotating brush (7) is adapted to the cylinder (2) and is arranged in an arc shape. The collection box (8) is fixedly connected to the moving frame (5), and the tail of the collection box (8) is arranged in an inclined shape.
6. The carding machine cylinder brush roller device according to claim 1, characterized in that, The collection box (8) is threaded with a hollow connecting tube (18), and a container (19) for storing residual fibers is fixedly connected to the connecting tube (18). A centrifugal fan (20) for adsorbing residual fibers is fixedly installed at the end of the container (19).
7. The carding machine cylinder brush roller device according to claim 6, characterized in that, The container (19) is provided with a placement platform (21), and the placement platform (21) is provided with a filter screen (22) for separating air and fibers.