Embedded cylinder sinker ring

Abstract

The utility model provides an embedded cylinder sinker ring, and relates to the field of textile machinery. The fixed connecting disc is arranged outside the sinker cap main body in a sleeving manner, and a track is formed between the sinker cap main body and the fixed connecting disc; the movable connecting disc is movably mounted on the fixed connecting disc; the first eyebrow and the second eyebrow are arranged in a track formed by the sinker cap main body and the fixed connecting disc, and the first eyebrow and the second eyebrow are connected with the movable connecting disc through an adjusting mechanism. The needle passing gap of the first eyebrow and the second eyebrow in the track is directly adjusted through the adjusting mechanism. An operator does not need to carry out complex disassembly and assembly operation, and only needs to drive the gear to rotate through the motor to drive the movable connecting disc to rotate, so that the eyebrows move in the track to adjust the gap, and time and labor cost are greatly saved. The production process is smoother, and the overall production efficiency is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of textile machinery especially relates to a embedded air cylinder tuck loop. BACKGROUND

[0002] In the field of textile machinery, especially when weaving fabrics with tuck stitches, tuck loop is one of the key components. Traditional tuck loop has many problems in practical application. In the existing weaving technology, tuck loop is usually composed of multiple components, and the adjustment of the needle passing gap of the eyebrow in the track is a key operation. When the needle passing gap of the eyebrow needs to be adjusted, the traditional tuck loop structure often needs to be disassembled and reassembled. This operation method has obvious disadvantages:

[0003] Firstly, from the complexity of the operation, the disassembly and reassembly process is very tedious. This process requires professional technicians and takes a lot of time. Each time the needle passing gap is adjusted, this complex procedure must be gone through, which greatly affects the production efficiency and increases the labor cost. Secondly, frequent disassembly and assembly can cause wear and tear to the components of the tuck loop. Since the precision requirements of the tuck loop components are high, such wear and tear can cause the precision of the components to decrease, thereby affecting the quality of the woven products. For example, it can cause the eyebrow to move unstably in the track, resulting in problems such as poor needle passing, affecting the quality of tuck formation of the fabric, and causing defects such as unevenness of the fabric surface or uneven size of the tuck. In addition, for different weaving needs, the needle passing gap of the eyebrow may need to be adjusted frequently to adapt to different yarn materials, fabric specifications, etc. The traditional tuck loop cannot conveniently make such adjustments, limiting its applicability in various weaving scenarios and unable to quickly switch between producing different types of fabrics.

[0004] In order to solve the above problems, it is necessary to develop a new type of embedded air cylinder tuck loop which can directly adjust the needle passing gap of the eyebrow in the track without the need for complex disassembly and reassembly operations, thereby improving production efficiency, reducing component wear and tear, and enhancing the applicability of the tuck loop in different weaving scenarios. Therefore, an embedded air cylinder tuck loop is designed. CONTENT OF THE UTILITY MODEL

[0005] The utility model discloses in view of the prior art's insufficient, through adjusting mechanism realizes the direct adjustment of eyebrow one and eyebrow two in the track needle passing gap. The operator does not need to carry out the complex disassembly and assembly operation, only needs to drive the gear rotation through the motor, drives the movable connecting disc rotation, and then makes the eyebrow move in the track and adjusts the gap, saves the time and manpower cost greatly. Make the production process more smooth, improve the overall production efficiency.

[0006] In order to solve the above technical problems, the utility model can directly adjust the needle passing gap of the eyebrow in the track through the following technical scheme.

[0007] In order to achieve the above object, the utility model adopts the following technical scheme:

[0008] A embedded cylinder gauze ring, comprising:

[0009] Gauze cover main part;

[0010] The fixed connecting disc is sleeved on the outside of the gauze cover main part, and a track is formed between the gauze cover main part and the fixed connecting disc;

[0011] The movable connecting disc is movably installed on the fixed connecting disc;

[0012] Eyebrow one and eyebrow two are arranged in the track formed by the gauze cover main part and the fixed connecting disc, the eyebrow one and the eyebrow two are connected with the movable connecting disc through the adjusting mechanism, and the needle passing gap in the track can be adjusted through the adjusting mechanism.

[0013] Preferably, the adjusting mechanism is composed of a gear and a toothed disc, the gear is arranged on the fixed connecting disc, the toothed disc is arranged on the outer periphery of the movable connecting disc, and the toothed disc and the gear are meshed with each other.

[0014] Preferably, the gear is provided with an upper pressing plate, and the gear is fastened on the fixed connecting disc through the cooperation of the bolt and the upper pressing plate.

[0015] Preferably, the outer periphery of the gauze cover main part is provided with a connecting disc base, and the fixed connecting disc is installed on the top of the connecting disc base.

[0016] Preferably, a rack pressing plate is connected above the toothed disc through a bolt.

[0017] Preferably, the outer periphery of the connecting disc base is provided with a cylinder assembly seat.

[0018] Preferably, the gear is driven to rotate by a motor.

[0019] Preferably, the gauze cover main part, the fixed connecting disc and the eyebrow one, and the gauze cover main part, the fixed connecting disc and the eyebrow two are connected through a slot screw.

[0020] Compared with the prior art, the utility model has the following beneficial effects:

[0021] The embedded cylinder gauze ring provided by the application realizes the direct adjustment of the needle passing gap of the eyebrow one and the eyebrow two in the track through the adjusting mechanism. The operator does not need to carry out complex disassembly and assembly operation, only needs to drive the gear to rotate through the motor, drives the movable connecting disc to rotate, and then makes the eyebrow move in the track to adjust the gap, greatly saves the time and labor cost. The production process is more smooth, and the overall production efficiency is improved.

[0022] The adjusting mechanism of the present application can accurately adjust the needle passing gap of the eyebrow in the track. By reasonably designing the parameters of the gear and the toothed disc, high-precision gap adjustment can be achieved. Precise needle passing gap can ensure uniform tension of the yarn during knitting, making the loops of the fabric more uniform and regular, avoiding quality problems such as uneven loop size and uneven fabric surface caused by inaccurate needle passing gap, thereby improving the quality of the product. In the process of frequent disassembly and assembly of traditional tuck loops, the components will be worn, which will affect the quality of the knitted product. The embedded pneumatic cylinder tuck loop avoids unnecessary disassembly and assembly, reduces the wear of the components, ensures the precision and stability of the components of the tuck loop during long-term operation, and helps to continuously produce high-quality fabric.

[0023] In textile production, different fabric specifications and yarn materials require different eyebrow needle passing gaps. This embedded pneumatic cylinder tuck loop can conveniently and quickly adjust the needle passing gap, so that it can quickly adapt to various knitting needs. Whether it is to produce thick loop fabric or thin plain fabric, it can be achieved by simply adjusting the needle passing gap, enhancing the applicability of the tuck loop in different knitting scenarios, enabling enterprises to more flexibly respond to market demand. BRIEF DESCRIPTION OF DRAWINGS

[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiments will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative labor on the basis of these drawings.

[0025] Figure 1 It is a schematic diagram of the overall structure of the present application;

[0026] Figure 2 It is a schematic diagram of the split structure of the present application;

[0027] Figure 3 It is a schematic diagram of the bottom view structure of the present application;

[0028] Figure 4 It is a schematic diagram of the bottom view structure of the present application;

[0029] Figure 5 It is a schematic diagram of the structure of the movable connecting disc of the present application;

[0030] Figure 6 It is a schematic diagram of the rear view cross-sectional structure of the present application.

[0031] Figure number explanation: 1, the main body of the gauze cover; 101, the connecting disc base; 2, the fixed connecting disc; 3, the movable connecting disc; 4, the adjusting mechanism; 401, the gear; 4010, the upper pressing plate; 4011, the rack pressing plate; 402, the toothed disc; 5, the eyebrow one; 6, the eyebrow two; 7, the slot screw; 8, the cylinder assembly seat. DETAILED DESCRIPTION

[0032] The utility model will be described in further detail below in combination with the drawings.

[0033] The following description is used to disclose the utility model so that those skilled in the art can implement the utility model. The preferred embodiments in the following description are only as examples, and other obvious modifications can be thought of by those skilled in the art. The basic principles of the utility model defined in the following description can be used in other implementation schemes, modification schemes, improvement schemes, equivalent schemes and other technical schemes without departing from the spirit and scope of the utility model.

[0034] Those skilled in the art should understand that in the disclosure of the utility model, the orientation or position indicated by the terms "longitudinal", "transverse", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, which is only for the convenience of the simplified description of the utility model, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, therefore the above-mentioned terms cannot be understood as a limitation of the utility model.

[0035] It can be understood that the term "one" should be understood as "at least one" or "one or more", that is, in one embodiment, the number of one element can be one, and in another embodiment, the number of the element can be multiple, and the term "one" cannot be understood as a limitation on the number. EMBODIMENT

[0036] Please refer to Figures 1-6 An embedded gauze cover, comprising: a gauze cover main body 1;

[0037] A fixed connecting disc 2 is sleeved on the outside of the gauze cover main body 1, and a track is formed between the gauze cover main body 1 and the fixed connecting disc 2;

[0038] A movable connecting disc 3 is movably installed on the fixed connecting disc 2;

[0039] Eyebrow one 5 and eyebrow two 6 are arranged in the track formed by the gauze cover main body 1 and the fixed connecting disc 2, eyebrow one 5 and eyebrow two 6 are connected with the movable connecting disc 3 through the adjusting mechanism 4, and the needle passing gap in the track can be adjusted through the adjusting mechanism 4.

[0040] The embedded cylinder Bock circle of the present application is mainly composed of Bock cover main body 1, fixed connecting disc 2, movable connecting disc 3, adjusting mechanism 4, eyebrow 1 5 and eyebrow 2 6 and other components, and the following is the detailed structure and working principle.

[0041] I. Assembly of embedded cylinder Bock circle

[0042] First, assemble the Bock cover main body 1 with the connecting disc base 101. The connecting disc base 101 serves as the frame foundation of the entire device, providing support for the Bock cover main body 1.

[0043] Put the fixed connecting disc 2 on the outside of the Bock cover main body 1, and install it on the top of the connecting disc base 101 through bolts. At this time, the Bock cover main body 1 and the fixed connecting disc 2 form a track.

[0044] Install the gear 401 on the fixed connecting disc 2, and fasten the upper pressing plate 4010 with the gear 401 on the fixed connecting disc 2 through bolts, ensuring the stability of the gear 401.

[0045] Set the toothed disc 402 on the outer periphery of the movable connecting disc 3, so that the toothed disc 402 and the gear 401 are intermeshed to form the adjusting mechanism 4.

[0046] Movable connecting disc 3 is movably installed on fixed connecting disc 2, ensuring its flexible rotation on fixed connecting disc 2.

[0047] Place eyebrow 1 5 and eyebrow 2 6 in the track formed by the Bock cover main body 1 and the fixed connecting disc 2. Connect the Bock cover main body 1, the fixed connecting disc 2 and the eyebrow 1 5 with a slot screw 7, and similarly, connect the Bock cover main body 1, the fixed connecting disc 2 and the eyebrow 2 6 with a slot screw 7.

[0048] Install the gear rack pressing plate 4011 above the toothed disc 402 with bolts, ensuring the stability of the toothed disc 402.

[0049] Install the cylinder assembly seat 8 on the outer periphery of the connecting disc base 101 to meet the possible cylinder driving requirements.

[0050] Adjustment operation of eyebrow needle gap

[0051] In practical applications, the driving gear 401 is rotated through the motor diagram. The selection of the motor is determined according to the working load and speed requirements of the ring, for example, for the high-speed woven ring, a motor with high rotating speed and sufficient torque is required. Since the gear 401 is engaged with the toothed disc 402 arranged on the outer periphery of the movable connecting disc 3, and the movable connecting disc 3 is movably mounted on the fixed connecting disc 2, when the gear 401 rotates, it will drive the movable connecting disc 3 to rotate as a whole. The transmission ratio of the gear 401 and the toothed disc 402 is designed according to the actual eyebrow gap adjustment range and accuracy requirements, for example, by reasonably selecting the gear ratio of the gear 401 and the toothed disc 402, precise gap adjustment can be achieved.

[0052] Because the eyebrow 5 and the eyebrow 6 are connected with the movable connecting disc 3 through the slot screw 7, and are located in the track formed by the ring cover main body 1 and the fixed connecting disc 2, when the movable connecting disc 3 rotates, it will drive the eyebrow 5 or the eyebrow 6 connected therewith to move in the track, thereby realizing the adjustment of the needle passing gap of the eyebrow in the track. During the adjustment process, the position of the eyebrow and the size of the gap can be monitored in real time through the scale on the movable connecting disc 3, so as to realize accurate control.

[0053] Working principle

[0054] Overall structure support and track formation

[0055] Basic support and track formation

[0056] The connecting disc base 101 serves as the basic framework of the entire embedded air cylinder ring, providing stable support for the ring cover main body 1. Its structural strength and stability are crucial for the normal operation of the entire device. The connecting disc base 101 is usually made of high-strength metal materials, and is formed through precise casting or forging process to ensure its sufficient carrying capacity.

[0057] The fixed connecting disc 2 is sleeved outside the ring cover main body 1 and is installed on the connecting disc base 101 through bolts. In this process, the fixed connecting disc 2 not only plays a connecting role, but also forms a track together with the ring cover main body 1. The formation principle of the track is based on the geometric shape and relative position relationship of the two. The inner surface of the fixed connecting disc 2 and the outer surface of the ring cover main body 1 are precisely machined to form a ring-shaped space with a certain width and depth, which is the track for the movement of the eyebrow 5 and the eyebrow 6. The dimensional accuracy and surface quality of the track directly affect the movement performance of the eyebrow, for example, the width accuracy of the track determines the lateral stability of the eyebrow during movement, and the surface finish affects the movement resistance of the eyebrow.

[0058] Transmission principle of the adjusting mechanism 4

[0059] The adjusting mechanism 4 is composed of a gear 401 and a toothed disc 402. The gear 401 is fastened to the fixed connecting disc 2 by a bolt and an upper pressing plate 4010. The installation position and fastening mode of the gear 401 ensure its stability during operation. The pressure applied by the upper pressing plate 4010 is evenly distributed on the end face of the gear 401, preventing the gear 401 from moving axially during operation.

[0060] The toothed disc 402 is arranged on the outer periphery of the movable connecting disc 3 and is engaged with the gear 401. The engagement of the gear 401 with the toothed disc 402 is the key transmission link for achieving gap adjustment. When the motor drives the gear 401 to rotate, the teeth of the gear 401 successively push the teeth of the toothed disc 402, causing the toothed disc 402 to rotate with the gear 401. This type of engagement transmission has the advantages of accurate transmission ratio and high transmission efficiency. When designing the parameters of the gear 401 and the toothed disc 402, factors such as transmission ratio, module, and pressure angle should be considered to meet the accuracy and range requirements of the eyebrow gap adjustment.

[0061] For example, by adjusting the module and the number of teeth of the gear 401 and the toothed disc 402, the transmission ratio can be changed, thereby achieving different gap adjustment accuracies. A larger module and a smaller number of teeth ratio can achieve a larger gap adjustment range, but the accuracy is relatively low; conversely, a smaller module and a larger number of teeth ratio can achieve higher adjustment accuracy, but the adjustment range is relatively small.

[0062] Three-eyebrow gap adjustment principle

[0063] Eyebrow one 5 and eyebrow two 6 are connected to the movable connecting disc 3 by a slot screw 7 and are located within the track formed by the fixed connecting disc 2 and the movable connecting disc 3. When the movable connecting disc 3 is driven to rotate by the adjusting mechanism 4, it will cause eyebrow one 5 or eyebrow two 6 to move within the track. This movement is based on the rigid connection between the movable connecting disc 3 and eyebrow one 5 and eyebrow two 6.

[0064] During the rotation of the movable connecting disc 3, since eyebrow one 5 and eyebrow two 6 are restricted within the track, they can only move along the direction of the track, thereby achieving adjustment of the needle-passing gap of the eyebrows within the track. For example, when the movable connecting disc 3 rotates clockwise, eyebrow one 5 may move to one side of the track, reducing the gap with the other side; conversely, when the movable connecting disc 3 rotates counterclockwise, eyebrow one 5 may move to the other side of the track, increasing the gap with the original side. By accurately controlling the rotation angle and direction of the movable connecting disc 3, precise adjustment of the needle-passing gap of the eyebrows can be achieved.

[0065] This way of directly adjusting the eyebrow gap in the track avoids the cumbersome operation of disassembling and reassembling the traditional sinker ring to adjust the gap, improves production efficiency, reduces part wear, and can quickly adapt to different knitting needs, enhancing the applicability of the sinker ring in various knitting scenarios.

[0066] The rack pressing plate 4011 is connected above the toothed disc 402 by bolts, further stabilizing the position of the toothed disc 402. The rack pressing plate 4011 functions similarly to the upper pressing plate 4010 on the gear 401, applying a certain pressure to prevent the toothed disc 402 from shifting or loosening during operation. When installing the rack pressing plate 4011, the tightening torque of the bolts should be moderate, ensuring the stability of the toothed disc 402 while avoiding excessive pressure that may cause deformation of the toothed disc 402 or the movable connecting disc 3.

[0067] The cylinder assembly seat 8 is installed on the outer periphery of the connecting disc base 101, providing a mounting position for possible cylinder-driven operations. The design and installation position of the cylinder assembly seat 8 should consider the installation size and working stroke requirements of the cylinder. In actual applications, the cylinder can assist in the operation of some parts of the sinker ring through the extension and retraction of the piston rod, such as applying pressure to the eyebrow 5 and eyebrow 6 during knitting to ensure the stability of the eyebrows during needle passing, or positioning and clamping operations on parts such as the sinker cover main body 1, ensuring the smooth progress of the entire knitting process.

[0068] It will be understood by those skilled in the art that the embodiments of the present application described above and shown in the drawings are only examples and do not limit the present application. The purpose of the present application has been fully and effectively achieved. The function and structural principle of the present application have been demonstrated and explained in the embodiments, and the implementation of the present application can be any modification or modification without departing from the described principle.

Claims

1. An embedded cylinder deactivator ring, comprising: Include: Gengke cover body (1); Fixed connecting disc (2), the fixed connecting disc (2) is set in the outside of gengke cover body (1), and the track is formed between gengke cover body (1) and fixed connecting disc (2); Movable connecting disc (3), which is movably mounted on fixed connecting disc (2); Eyebrow one (5) and eyebrow two (6), the eyebrow one (5) and eyebrow two (6) are arranged in the track formed by gengke cover body (1) and fixed connecting disc (2), eyebrow one (5) and eyebrow two (6) are connected with movable connecting disc (3) through adjusting mechanism (4), and the needle clearance in the track can be adjusted through adjusting mechanism (4).

2. The embedded cylinder Deacon ring of claim 1 wherein: The adjusting mechanism (4) is composed of gear (401) and toothed disc (402), the gear (401) is arranged on the fixed connecting disc (2), the toothed disc (402) is arranged on the outer periphery of movable connecting disc (3), and the toothed disc (402) and gear (401) are engaged with each other.

3. The embedded cylinder De Laval (3) according to claim 2, characterized in that: The gear (401) is provided with upper pressing plate (4010), and the gear (401) is fastened on the fixed connecting disc (2) by cooperating with the upper pressing plate (4010) through bolts.

4. The embedded cylinder Deacon ring of claim 1 wherein: The outer periphery of the gengke cover body (1) is provided with connecting disc base (101), and the fixed connecting disc (2) is installed on the top of connecting disc base (101).

5. The embedded cylinder Deacon ring of claim 2 wherein: The toothed disc (402) is connected with rack pressing plate (4011) through bolts.

6. The embedded cylinder Deacon ring of claim 4 wherein: The outer periphery of the connecting disc base (101) is provided with cylinder assembly seat (8).

7. The embedded cylinder Deacon ring of claim 2 wherein: The gear (401) is driven to rotate by motor.

8. The embedded cylinder Deacon ring of claim 1 wherein: The gengke cover body (1), fixed connecting disc (2) and eyebrow one (5), and gengke cover body (1), fixed connecting disc (2) and eyebrow two (6) are connected by a slot screw (7).

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