Pre-needling device for geotechnical cloth production
By controlling the reciprocating structure driven by the motor and the correcting roller, the problem of needing to disassemble and adjust the existing pre-punching machine has been solved, realizing convenient adjustment of the punching depth and speed, automatic unfolding of wrinkles, and improving the efficiency and quality of geotextile production.
Patent Information
- Application Number
- CN202520160279.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-12-23
- Estimated Expiration
- 2035-01-23
AI Technical Summary
Existing pre-punching machines used in geotextile production require disassembly for adjustment when changing the punching depth and speed, which is time-consuming and labor-intensive. Furthermore, the folds are difficult to fully unfold during transmission, affecting product quality.
The device employs a reciprocating structure controlled by a motor and a correcting roller to adjust the speed and depth of the needle-punching plate. The friction between the correcting roller and the geotextile helps to smooth out wrinkles, making the overall device semi-automatic.
It enables convenient adjustment of needle depth and speed, reduces manual intervention, improves production efficiency and product quality, automatically smooths out wrinkles, and reduces the difficulty of operation.
Smart Images

Figure CN223705934U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to geotextile production technical field especially, relates to a geotextile production is with pre -needling device. BACKGROUND
[0002] Geotextile production is with pre -needling machine and is one of the key equipment for geotextile production, and the pre -needle machine is also called pre -needling machine, which is a kind of needle machine, mainly used for the needle of high loft and no strong web, repeatedly puncture the web by the needle, reinforce the loft web, in the production of geotextile, pre -needling machine is usually used with other needle equipment to complete the reinforcement and forming of geotextile;
[0003] At present, geotextile production is with pre -needling machine, can only run according to the established track, if the depth and speed of needle are needed to change, the whole machine needs to be disassembled and adjusted to complete, which is very time-consuming and laborious, and if the operation is improper or the equipment fails, it may cause defects such as holes and cracks in the geotextile, affect the product quality, and the geotextile is only simply shaken up and down in the transmission process, which makes the wrinkle part expand, and this way is difficult to completely expand, and finally still needs manual expansion. UTILITY MODEL CONTENTS
[0004] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0005] A kind of pre -needling device for geotextile production, comprising:
[0006] Including base and support, the support side wall is fixedly connected with support plate one, the support plate one side wall is fixedly installed with control motor, the output of control motor is fixedly installed with driving shaft, two cylinder one is rotatably installed on the support side wall, and a plurality of transmission cylinders are rotatably installed on the support side wall.
[0007] Reciprocating structure is installed on the support, the reciprocating structure includes support plate two fixedly installed on the support side wall, the support side wall is fixedly connected with support plate two, the support plate two side wall is rotatably connected with shaft two, the shaft two outer side is fixedly installed with turntable one, the turntable one side wall is fixedly connected with fixed block, the fixed block is slidably connected with sliding block one, the sliding block one and fixed block are connected by screw thread rod screw thread, the sliding block one side wall is fixedly connected with turntable two, the turntable two is slidably installed with sliding block two, the sliding block two side wall is fixedly connected with connecting plate sliding plate, the sliding plate and support are slidably connected, two The sliding plate side wall is fixedly connected with needle plate, and a plurality of needle plates are fixedly connected to the lower side of the needle plate.
[0008] Preferably, the reciprocating structure further includes a rotating shaft 1 rotatably connected to the side wall of the support, and a bevel gear 1 is fixedly sleeved on the outer side of both the rotating shaft 1 and the drive shaft, and the two bevel gears 1 mesh with each other. A rotating shaft 1 is rotatably connected to the side wall of the support plate 2, and a bevel gear 2 is fixedly sleeved on the outer side of both the rotating shaft 1 and the rotating shaft 1, and the two bevel gears 2 mesh with each other. The rotating shaft 2 and the rotating shaft 1 are connected by a belt pulley assembly for transmission.
[0009] Preferably, the bracket is equipped with a correction structure, which includes a turntable three fixedly installed at one end of the drive shaft, a slider three fixedly connected to the upper side of the turntable three, a support plate three fixedly connected to the side wall of the bracket, a plurality of support blocks fixedly installed on the upper side of the support plate three, two slide rods fixedly connected to the side walls of the plurality of support blocks, a slider four slidably sleeved on the side walls of the two slide rods, a long rod fixedly connected to the side wall of the slider four, a correction roller rotatably sleeved on the long rod, a reciprocating rod fixedly connected to the side wall of the slider four, a slide rail fixedly connected to one end of the reciprocating rod, and the slider three slidably connected within the slide rail.
[0010] Preferably, the bracket has a rotating shaft three rotatably connected to both sides, a turntable four is fixedly installed on the outer side of the two rotating shaft three, a drive motor is fixedly installed on the side wall of the bracket, the output end of the drive motor is fixedly connected to the rotating shaft three, and multiple round rods are fixedly installed on the side wall of the turntable four.
[0011] Preferably, multiple sets of correcting rods are fixedly installed on the side wall of the correcting roller.
[0012] Preferably, the base has multiple support columns installed at its bottom.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model controls the reciprocating structure by controlling the motor. The needle plate can change the speed and depth of its reciprocating motion according to the adjustment of the threaded rod. It can be completed without disassembling the entire machine for adjustment. The whole process is more time-saving and labor-saving, and has a high degree of intelligence.
[0015] 2. This utility model controls the correcting roller to swing back and forth by controlling the motor to correct and stretch the geotextile being processed. By the friction between the correcting roller and the geotextile, the wrinkles are completely stretched, eliminating the need for manual stretching of wrinkles. The device is semi-automatic and easy to operate. Attached Figure Description
[0016] Figure 1 This is a three-dimensional structural diagram of a pre-punching device for geotextile production proposed in this utility model.
[0017] Figure 2This is a side view of a pre-punching device for geotextile production proposed in this utility model.
[0018] Figure 3 This is a structural schematic diagram of a pre-punching device for geotextile production proposed in this utility model from another angle.
[0019] Figure 4 This is a schematic diagram of the reciprocating structure of a pre-punching device for geotextile production proposed in this utility model;
[0020] Figure 5 This is a split diagram of the reciprocating structure of a pre-punching device for geotextile production proposed in this utility model.
[0021] In the diagram: 1. Base, 2. Bracket, 3. Support plate 1, 4. Control motor, 5. Drive shaft, 6. Roller 1, 7. Transmission roller, 8. Rotating shaft 1, 9. Bevel gear 1, 10. Support plate 2, 11. Rotating shaft 1, 12. Bevel gear 2, 13. Rotating shaft 2, 14. Belt pulley assembly, 15. Turntable 1, 16. Fixing block, 17. Slider 1, 18. Threaded rod, 19. Turntable 2, 20. Slider 2, 21. Slide plate, 22. Needle plate, 23. Multiple needles, 24. Turntable 3, 25. Slide rod, 26. Slider 3, 27. Support plate 3, 28. Support block, 29. Slider 4, 30. Long rod, 31. Correcting roller, 32. Reciprocating rod, 33. Slide rail, 34. Drive motor, 35. Rotating shaft 3, 36. Turntable 4, 37. Round rod, 38. Support column, 39. Correcting rod. Detailed Implementation
[0022] Reference Figures 1-5 A pre-punching device for geotextile production, comprising:
[0023] The base 1 and the bracket 2 are provided. Multiple support columns 38 are installed at the bottom of the base 1, which provide support. Support plate 3 is fixedly connected to the side wall of the bracket 2. Control motor 4 is fixedly installed on the side wall of support plate 3. Drive shaft 5 is fixedly installed at the output end of control motor 4. Two rollers 6 are rotatably installed on the side wall of the bracket 2. Multiple transmission rollers 7 are rotatably installed on the side wall of the bracket 2. Rotating shaft 35 is rotatably connected to both sides of the bracket 2. Turntable 4 36 is fixedly installed on the outer side of the two rotating shafts 35. Drive motor 34 is fixedly installed on the side wall of the bracket 2. The output end of drive motor 34 is fixedly connected to rotating shaft 35. Multiple round rods 37 are fixedly installed on the side wall of turntable 4 36. The processed geotextile is collected by the rotation of the round rods 37 through the transmission of the transmission rollers 7.
[0024] A reciprocating structure is installed on the bracket 2. The reciprocating structure includes a support plate 2 10 fixedly installed on the side wall of the bracket 2. The support plate 2 10 is fixedly connected to the side wall of the bracket 2. A rotating shaft 2 13 is rotatably connected to the side wall of the support plate 2 10. A turntable 15 is fixedly installed on the outside of the rotating shaft 2 13. A fixing block 16 is fixedly connected to the side wall of the turntable 15. A slider 17 is slidably connected inside the fixing block 16. The slider 17 and the fixing block 16 are threadedly connected by a threaded rod 18. A turntable 2 19 is fixedly connected to the side wall of the slider 17. A slider 20 is slidably installed inside the turntable 2 19. A connecting plate is fixedly connected to the side wall of the slider 20. Plate 21, slide plate 21 and bracket 2 are slidably connected. A needle plate 22 is fixedly connected to the side wall of the two slide plates 21. Multiple needles 23 are fixedly connected to the lower side of the needle plate 22. The reciprocating structure also includes a rotating shaft 8 rotatably connected to the side wall of the bracket 2. A bevel gear 9 is fixedly sleeved on the outside of the rotating shaft 8 and the drive shaft 5, and the two bevel gears 9 mesh with each other. A rotating shaft 11 is rotatably connected to the side wall of the support plate 20. A bevel gear 12 is fixedly sleeved on the outside of the rotating shaft 11 and the rotating shaft 8, and the two bevel gears 12 mesh with each other. The rotating shaft 13 and the rotating shaft 11 are connected by a belt pulley assembly 14.
[0025] A correction structure is installed on the bracket 2. The correction structure includes a turntable 3 24 fixedly installed at one end of the drive shaft 5. A slider 3 26 is fixedly connected to the upper side of the turntable 3 24. A support plate 3 27 is fixedly connected to the side wall of the bracket 2. Multiple support blocks 28 are fixedly installed on the upper side of the support plate 3 27. Two sliding rods 25 are fixedly connected to the side wall of the multiple support blocks 28. A slider 4 29 is slidably sleeved on the side wall of the two sliding rods 25. A long rod 30 is fixedly connected to the side wall of the slider 4 29. A correction roller 31 is rotatably sleeved on the outside of the long rod 30. Multiple sets of correction rods 39 are fixedly installed on the side wall of the correction roller 31, which can better correct the geotextile. A reciprocating rod 32 is fixedly connected to the side wall of the slider 4 29. A slide rail 33 is fixedly connected to one end of the reciprocating rod 32. The slider 3 26 is slidably connected in the slide rail 33.
[0026] In this utility model:
[0027] First, the geotextile is moved forward by the matching motion of two rollers 6. The operator controls the motor 4, which drives the drive shaft 5 to rotate the turntable 24. The turntable 24 drives the slide rail 33 via the slider 26. The slide rail 33, slider 26, and turntable 24 form an eccentric wheel assembly. The slide rail 33 drives the slider 29 on the slide rod 25 via the reciprocating rod 32. The back-and-forth movement of the slider 29 drives the correcting roller 31 to reciprocate through the long rod 30. The correcting roller 31, through the friction between its multiple sets of correcting rods 39 and the geotextile, and the back-and-forth oscillation, can smooth out the wrinkles in the geotextile, eliminating the need for manual wrinkle smoothing. As the geotextile continues to move forward, the control motor 4 can also drive the rotating shaft 8 via two bevel gears 9. The rotating shaft 8 drives the rotating shaft 11 via bevel gear 12. The rotating shaft 11 drives the rotating shaft 13 via the pulley assembly 14. The rotating shaft 13 drives the fixed block 16 to rotate via the turntable 15. The fixed block 16 is threadedly connected to the slider 17 via the threaded rod 18, which in turn drives the turntable 19 to rotate. Because the slider 20 is restricted by the bracket 2, the rotation of the turntable 19 can drive the slider 20 to slide up and down within the bracket 2, thereby driving the needle-punching plate 22 to needle the geotextile. When it is necessary to adjust the needle-punching depth, the threaded rod 18 is turned, which causes the slider 17 to slide downward, thereby causing the center of the turntable 19 to move away from the center of the turntable 15, achieving an eccentric wheel structure. This increases the range of motion of the needle-punching plate 22, completing the adjustment of the needle-punching depth of the geotextile by the needle-punching plate 22. This can be done without disassembling the entire machine for adjustment, making the whole process time-saving, labor-saving, and highly intelligent. After the needle-punching is completed, the drive motor 34 drives the turntable 36 to rotate via the rotating shaft 35, thereby winding and collecting the geotextile.
Claims
1. A pre-punching device for geotextile production, comprising a base (1) and a support (2), characterized in that, The support plate (3) is fixedly connected to the side wall of the bracket (2), and a control motor (4) is fixedly installed on the side wall of the support plate (3). A drive shaft (5) is fixedly installed at the output end of the control motor (4). Two rollers (6) are rotatably installed on the side wall of the bracket (2), and multiple transmission rollers (7) are rotatably installed on the side wall of the bracket (2). A reciprocating structure is installed on the bracket (2). The reciprocating structure includes a support plate two (10) fixedly installed on the side wall of the bracket (2). The support plate two (10) is fixedly connected to the side wall of the bracket (2). A rotating shaft two (13) is rotatably connected to the side wall of the support plate two (10). A turntable one (15) is fixedly installed on the outside of the rotating shaft two (13). A fixing block (16) is fixedly connected to the side wall of the turntable one (15). A slider one (17) is slidably connected inside the fixing block (16). (17) is threadedly connected to the fixed block (16) by a threaded rod (18). A turntable (19) is fixedly connected to the side wall of the slider (17). A slider (20) is slidably installed inside the turntable (19). A connecting plate slide (21) is fixedly connected to the side wall of the slider (20). The slide (21) and the bracket (2) are slidably connected. A needle plate (22) is fixedly connected to the side wall of the two slides (21). Multiple sets of needles (23) are fixedly connected to the lower side of the needle plate (22).
2. The pre-punching device for geotextile production according to claim 1, characterized in that, The reciprocating structure also includes a rotating shaft (8) rotatably connected to the side wall of the support (2). Both the rotating shaft (8) and the drive shaft (5) are fixedly sleeved with bevel gears (9), and the two bevel gears (9) mesh with each other. The side wall of the support plate (10) is rotatably connected with a rotating shaft (11). Both the rotating shaft (11) and the rotating shaft (8) are fixedly sleeved with bevel gears (12), and the two bevel gears (12) mesh with each other. The rotating shaft (13) and the rotating shaft (11) are connected by a pulley assembly (14).
3. The pre-punching device for geotextile production according to claim 1, characterized in that, A correction structure is installed on the bracket (2). The correction structure includes a turntable three (24) fixedly installed at one end of the drive shaft (5). A slider three (26) is fixedly connected to the upper side of the turntable three (24). A support plate three (27) is fixedly connected to the side wall of the bracket (2). Multiple support blocks (28) are fixedly installed on the upper side of the support plate three (27). Two slide rods (25) are fixedly connected to the side walls of the multiple support blocks (28). A slider four (29) is slidably sleeved on the side walls of the two slide rods (25). A long rod (30) is fixedly connected to the side wall of the slider four (29). A correction roller (31) is rotatably sleeved on the outside of the long rod (30). A reciprocating rod (32) is fixedly connected to the side wall of the slider four (29). A slide rail (33) is fixedly connected to one end of the reciprocating rod (32). The slider three (26) is slidably connected in the slide rail (33).
4. The pre-punching device for geotextile production according to claim 1, characterized in that, The bracket (2) is rotatably connected to two rotating shafts (35) on both sides. Turntables (36) are fixedly installed on the outer side of the two rotating shafts (35). A drive motor (34) is fixedly installed on the side wall of the bracket (2). The output end of the drive motor (34) is fixedly connected to the rotating shafts (35). Multiple round rods (37) are fixedly installed on the side wall of the turntables (36).
5. A pre-punching device for geotextile production according to claim 3, characterized in that, Multiple sets of correction rods (39) are fixedly installed on the side wall of the correction roller (31).
6. The pre-punching device for geotextile production according to claim 1, characterized in that, The base (1) has multiple support columns (38) installed at its bottom.