Roadbed tamping and compacting device

The design of a stable support mechanism and a detachable counterweight simplifies the operation of the roadbed compaction device, solves the problem of complex hydraulic cylinder control, and improves the stability and service life of the device.

CN223706176UActive Publication Date: 2025-12-23ZHONGCHUANG INT CONSTR GRP CO LTD
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Patent Information

Application Number
CN202423080058.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-13
Publication Date
2025-12-23
Estimated Expiration
2034-12-13

AI Technical Summary

Technical Problem

The hydraulic cylinders of existing roadbed compaction devices are complex to operate, resulting in inconvenient control, poor device stability, and easy component damage.

Method used

A stable support mechanism is adopted, which can switch between stable support of the base plate and roller travel through a hydraulic telescopic rod, simplifying operation, reducing the risk of component failure, and adjusting the counterweight through a detachable counterweight block.

Benefits of technology

It improves the stability and ease of operation of the device, reduces the risk of component damage, and extends the service life of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roadbed tamping and compacting device which comprises a top plate, the bottom of the top plate is fixedly connected with a plurality of connecting rods, the bottoms of the connecting rods are fixedly connected with a bottom plate, the bottom of the top plate is provided with a stable supporting mechanism, and the stable supporting mechanism is used for switching a walking state and a stable supporting state. A mounting seat is fixedly connected to the top of the top plate, a connecting plate is fixedly connected to one side of the mounting seat, a hydraulic tamping machine is fixedly connected to one side of the connecting plate, a tamping block is fixedly connected to the bottom of the hydraulic tamping machine, and the stable supporting mechanism comprises a hydraulic telescopic rod. The roadbed tamping and compacting device provided by the utility model solves the problems that in the actual use process, the second support is switched to provide stable support or the rollers are used for walking through a plurality of hydraulic cylinders, but the plurality of hydraulic cylinders are operated at the same time, are inconvenient to control and are too complex in structure, so that parts are easy to damage, and the stability of the device is reduced.
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Description

Technical Field

[0001] This utility model belongs to the field of construction technology, specifically relating to a roadbed compaction device. Background Technology

[0002] A roadbed compaction device is a mechanical equipment used in road construction and maintenance. It is primarily used to compact the roadbed and soil to ensure the road's strength and stability. Roadbed compaction devices play a crucial role in road construction, maintenance, and repair. They can be used for the construction of new roads as well as for repairing and improving the roadbed of existing roads. Through effective compaction, it can increase the road's load-bearing capacity, reduce the risk of settlement, and extend the road's service life.

[0003] Utility model patent CN208152004U discloses a roadbed construction tamping and compaction device, including a first support, with support columns symmetrically fixedly connected to the lower surface of the first support, a second support fixedly connected to the end of the support columns away from the first support, a vertical plate fixedly connected to the left end face of the first support, a push handle fixedly connected to the side of the vertical plate away from the first support, a counterweight fixedly connected to the upper surface of the first support, a connecting rod fixedly connected to the side of the counterweight away from the vertical plate, and a tamping mechanism fixedly connected to the end of the connecting rod away from the counterweight. An installation opening is provided on the second support, and mounting seats are symmetrically fixedly connected to the lower surface of the first support. This utility model uses a hydraulic cylinder to drive the piston rod to retract, causing the roller to retract into the installation opening, thus transferring the load-bearing weight of the device from the roller to the second support. Combined with the weight of the counterweight, this prevents the tamping mechanism from shifting during operation, making the tamping operation more orderly.

[0004] In actual use, multiple hydraulic cylinders are used to switch between the second support for stable support or the rollers for movement. However, the simultaneous operation of multiple hydraulic cylinders is inconvenient to control and the structure is too complex, which can easily lead to component damage and reduce the stability of the device.

[0005] Therefore, it is necessary to provide new roadbed compaction devices to solve the above-mentioned technical problems. Utility Model Content

[0006] The purpose of this invention is to provide a roadbed tamping and compaction device to solve the problems existing in the prior art.

[0007] To achieve the above objectives, this utility model provides the following technical solution: It includes a top plate, with multiple connecting rods fixedly connected to the bottom of the top plate, a base plate fixedly connected to the bottom of each connecting rod, a stable support mechanism provided at the bottom of the top plate, the stable support mechanism being used to switch between walking and stable support states, a mounting base fixedly connected to the top of the top plate, a connecting plate fixedly connected to one side of the mounting base, a hydraulic rammer fixedly connected to one side of the connecting plate, and a rammer block fixedly connected to the bottom of the hydraulic rammer.

[0008] In order to achieve the effect of moving the lifting plate up and down, preferably, the stabilizing support mechanism includes a hydraulic telescopic rod, which is set at the bottom of the top plate. The top rod of the hydraulic telescopic rod is fixedly connected to a connecting block, and the lifting plate is fixedly connected to one side of the connecting block.

[0009] In order to achieve the effect of driving the slide cylinder to slide on the slide rod, preferably, a slide cylinder is fixedly connected to one side of the lifting plate, a slide rod is inserted inside the slide cylinder, the slide rod is fixedly connected to the bottom of the top plate, and a vent hole is opened at the bottom of the slide cylinder.

[0010] To achieve the effect of switching between roller support and base plate support, preferably, the base plate has a through groove inside, the slide cylinder is inserted into the through groove, and the bottom of the slide cylinder is provided with rollers.

[0011] To achieve the effect of freely changing the configuration, preferably, a threaded column is fixedly connected to the top of the top plate, a counterweight is sleeved on the outside of the threaded column, a baffle is attached to the top of the counterweight, a threaded cylinder is fixedly connected to the top of the baffle, and the baffle and the threaded cylinder are inserted on the outside of the threaded column.

[0012] To achieve the effect of pushing and controlling, preferably, a handle is fixedly connected to the top of the top plate, and a controller is provided on the top of the top plate.

[0013] Compared with existing technologies, the advantages of this utility model are: It employs a stable support mechanism to switch between base plate stable support and roller-based movement, simplifying operation. The switching between the two modes is controlled by a single hydraulic telescopic rod, resulting in a simple structure, reduced risk of component failure, and improved device stability. Furthermore, the detachable counterweight allows for flexible adjustment of the counterweight as needed. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the overall structure of the roadbed tamping and compaction device of this utility model;

[0015] Figure 2 This is the front view of the present invention;

[0016] Figure 3This is a schematic diagram of the through groove of this utility model;

[0017] Figure 4 This is a schematic diagram of the structure of the hydraulic telescopic rod of this utility model;

[0018] Figure 5 This is a cross-sectional view of the slide cylinder of this utility model.

[0019] Numbering on the map:

[0020] 1. Top plate; 2. Connecting rod; 3. Bottom plate; 4. Stabilizing support mechanism; 41. Hydraulic telescopic rod; 42. Connecting block; 43. Lifting plate; 44. Slide cylinder; 45. Slide rod; 46. Vent hole; 47. Through groove; 48. Roller; 5. Mounting base; 6. Connecting plate; 7. Hydraulic rammer; 8. Ramming block; 9. Threaded column; 10. Counterweight block; 11. Baffle; 12. Threaded cylinder; 13. Handle; 14. Controller. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 ,in Figure 1 This is a schematic diagram of the overall structure of the roadbed tamping and compaction device of this utility model; Figure 2 This is the front view of the present invention; Figure 3 This is a schematic diagram of the through groove of this utility model; Figure 4 This is a schematic diagram of the structure of the hydraulic telescopic rod of this utility model;

[0023] Figure 5 This is a cross-sectional view of the sliding cylinder of this utility model. The roadbed tamping and compaction device includes a top plate 1, with multiple connecting rods 2 fixedly connected to the bottom of the top plate 1, and a bottom plate 3 fixedly connected to the bottom of the connecting rods 2. A stabilizing support mechanism 4 is provided at the bottom of the top plate 1, which is used to switch between walking and stabilizing support states. A mounting base 5 is fixedly connected to the top of the top plate 1, and a connecting plate 6 is fixedly connected to one side of the mounting base 5. A hydraulic tamping machine 7 is fixedly connected to one side of the connecting plate 6, and a tamping block 8 is fixedly connected to the bottom of the hydraulic tamping machine 7.

[0024] In the specific implementation process, such as Figure 1 , Figure 2 and Figure 4 As shown, the stabilizing support mechanism 4 includes a hydraulic telescopic rod 41, which is located at the bottom of the top plate 1. The top rod of the hydraulic telescopic rod 41 is fixedly connected to a connecting block 42, and a lifting plate 43 is fixedly connected to one side of the connecting block 42.

[0025] refer to Figure 2 , Figure 4 and Figure 5 As shown, a slide cylinder 44 is fixedly connected to one side of the lifting plate 43. A slide rod 45 is inserted inside the slide cylinder 44. The slide rod 45 is fixedly connected to the bottom of the top plate 1. A vent hole 46 is opened at the bottom of the slide cylinder 44.

[0026] refer to Figure 2 , Figure 3 , Figure 4 and Figure 5 As shown, a through groove 47 is provided inside the base plate 3, and a slide cylinder 44 is inserted inside the through groove 47. A roller 48 is provided at the bottom of the slide cylinder 44.

[0027] refer to Figure 1 and Figure 2 As shown, a threaded column 9 is fixedly connected to the top of the top plate 1. A counterweight 10 is sleeved on the outside of the threaded column 9. A baffle 11 is attached to the top of the counterweight 10. A threaded cylinder 12 is fixedly connected to the top of the baffle 11. The baffle 11 and the threaded cylinder 12 are inserted on the outside of the threaded column 9.

[0028] refer to Figure 1 and Figure 2 As shown, a handle 13 is fixedly connected to the top of the top plate 1, and a controller 14 is provided on the top of the top plate 1.

[0029] It should be noted that: connecting rod 2 is welded and fixed to the bottom of top plate 1 and the top of bottom plate 3 respectively. Connecting rod 2 is evenly distributed between top plate 1 and bottom plate 3. Hydraulic telescopic rod 41 is installed at the bottom of top plate 1 by bolts. The top rod of hydraulic telescopic rod 41 is welded and fixed to the top of connecting block 42. Lifting plate 43 is welded and fixed to one side of connecting block 42 and the outside of slide cylinder 44 respectively. The bottom of mounting base 5 is welded and fixed to the top of top plate 1. Connecting plate 6 is welded and fixed to one side of mounting base 5 and the outside of hydraulic rammer 7 respectively. The diameter of through groove 47 is larger than the maximum diameter of slide cylinder 44 and roller 48. The bottom of threaded cylinder 12 is welded and fixed to the top of baffle 11. Threaded cylinder 12 and threaded column 9 are fixed by internal thread rotation.

[0030] The working principle of the roadbed tamping and compaction device provided by this utility model is as follows:

[0031] In use, push handle 13 to move the device to the area requiring compaction. Controller 14 controls the retraction of hydraulic telescopic rod 41, which in turn drives connecting block 42 to raise lifting plate 43. Lifting plate 43 causes slide cylinder 44 to slide upwards along slide rod 45. Vent hole 46 balances the internal and external air pressure during slide cylinder 44's movement, reducing resistance. Slide cylinder 44 drives roller 48 upwards until base plate 3 fully contacts the ground. At this point, base plate 3 provides stable support for the device. After hydraulic rammer 7 is started, it drives rammer block 8 to compact the ground. The ground is compacted by tamping. The tamping block 8 is designed as a long strip perpendicular to the direction of movement, so that it can cover more tamping areas in one movement. Multiple counterweights 10 are fitted on the outside of the threaded column 9. The number of counterweights 10 can be increased or decreased as needed. The counterweights 10 are fixed by the threaded engagement of the threaded column 9, the baffle 11, and the threaded cylinder 12. After one tamping operation, the hydraulic telescopic rod 41 extends and eventually drives the roller 48 to descend and make full contact with the ground. After moving a suitable distance, the above process is repeated to compact the ground.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A roadbed compaction device, characterized in that: Includes a top plate (1), the bottom of which is fixedly connected to multiple connecting rods (2), the bottom of which is fixedly connected to a base plate (3), the bottom of which is provided with a stabilizing support mechanism (4), which is used to switch between walking and stabilizing support states, the top of which is fixedly connected to a mounting base (5), one side of which is fixedly connected to a connecting plate (6), one side of which is fixedly connected to a hydraulic rammer (7), and the bottom of which is fixedly connected to a rammer block (8).

2. The roadbed compaction device according to claim 1, characterized in that: The stabilizing support mechanism (4) includes a hydraulic telescopic rod (41), which is located at the bottom of the top plate (1). The top rod of the hydraulic telescopic rod (41) is fixedly connected to a connecting block (42), and a lifting plate (43) is fixedly connected to one side of the connecting block (42).

3. The roadbed compaction device according to claim 2, characterized in that: A slide cylinder (44) is fixedly connected to one side of the lifting plate (43). A slide rod (45) is inserted inside the slide cylinder (44). The slide rod (45) is fixedly connected to the bottom of the top plate (1). A vent hole (46) is opened at the bottom of the slide cylinder (44).

4. The roadbed compaction device according to claim 3, characterized in that: The base plate (3) has a through groove (47) inside, and the slide cylinder (44) is inserted into the through groove (47). The bottom of the slide cylinder (44) is provided with a roller (48).

5. The roadbed compaction device according to claim 1, characterized in that: A threaded column (9) is fixedly connected to the top of the top plate (1). A counterweight (10) is sleeved on the outside of the threaded column (9). A baffle (11) is attached to the top of the counterweight (10). A threaded cylinder (12) is fixedly connected to the top of the baffle (11). The baffle (11) and the threaded cylinder (12) are inserted on the outside of the threaded column (9).

6. The roadbed compaction device according to claim 1, characterized in that: A handle (13) is fixedly connected to the top of the top plate (1), and a controller (14) is provided on the top of the top plate (1).

Citation Information

Patent Citations

  • Road bed construction ramming compaction device

    CN208152004U