Coal mine underground top spraying dust removal device

The spray device, which uses a transmission mechanism and gear meshing, solves the problems of limited dust removal range and clogging caused by the nozzle's inability to rotate, achieving more efficient spray dust removal and reducing maintenance costs.

CN223707710UActive Publication Date: 2025-12-23YUWU COAL CO LTD OF SHANXI LUAN GRP
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Patent Information

Application Number
CN202520366070.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-04
Publication Date
2025-12-23
Estimated Expiration
2035-03-04

AI Technical Summary

Technical Problem

The nozzles of existing underground dust suppression spray devices in coal mines cannot rotate, resulting in a limited dust suppression range. Furthermore, the combination of humid air and dust causes nozzle blockage, increasing maintenance costs.

Method used

The spray plate is reciprocated by a transmission mechanism and gear meshing, and the design of cylinder and dustproof plate expands the spray range and prevents dust blockage.

Benefits of technology

It improves dust removal efficiency, expands the spray range, reduces the possibility of nozzle clogging, and lowers maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an underground coal mine top spraying dust removal device, which relates to the technical field of spraying dust removal appliances and comprises a top plate, a transmission mechanism is mounted on the bottom surface of the top plate, mounting plates are fixedly connected to two sides of the top plate, and a first rotating shaft and a second rotating shaft are rotatably connected to the inner sides of the mounting plates. A first spraying plate and a second spraying plate are fixedly connected to the first rotating shaft and the second rotating shaft respectively; the transmission mechanism is matched with the two gears, so that the first spraying plate and the second spraying plate can rotate back and forth in opposite directions, the spraying range is expanded, dust in a coal mine well is better removed, and the dust removal efficiency is improved; through cooperation of an air cylinder and a dust removal plate, after the water pump is closed, the air cylinder drives the atomization spray head to ascend through a sliding rod, then a dustproof plate closes a cavity, dust is prevented from blocking the spray head, and the maintenance cost is reduced; finally, the problems that the dust removal range is limited due to the fact that the spraying head cannot rotate and the spraying head is blocked due to combination of wet air and dust are solved.
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Description

Technical Field

[0001] This utility model relates to the technical field of spray dust suppression equipment, and in particular to a top spray dust suppression device for underground coal mines. Background Technology

[0002] With the advancement of science and technology in today's society and the continuous improvement of mechanization in all walks of life, this is also true in coal mine production operations. Due to the confined space and poor ventilation in underground coal mining, a lot of dust will inevitably be generated during the production process in coal mines, which seriously pollutes the underground environment and poses a certain threat to the working environment; in particular, coal mining machines will generate a lot of dust during the coal mining process.

[0003] Currently, common methods for dust control in coal mines include increasing ventilation or installing spray dust suppression devices. However, increasing ventilation only exacerbates the dust problem. Spray dust suppression is a more convenient solution, but most current methods simply use water pipes and atomizers to spray water into the mine shaft. The spray nozzles cannot rotate, resulting in a limited dust suppression range and affecting dust removal efficiency. Furthermore, when the dust collector stops, the humid air combines with dust and adheres to the nozzles, causing blockages and increasing maintenance costs. Therefore, these problems need to be addressed. Utility Model Content

[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a top spray dust removal device for underground coal mines.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a top spray dust removal device for underground coal mines, comprising a top plate, a transmission mechanism installed on the bottom surface of the top plate, and mounting plates fixedly connected to both sides of the top plate. A first rotating shaft and a second rotating shaft are rotatably connected to the inner side of the mounting plates. A first spray plate and a second spray plate are fixedly connected to the first rotating shaft and the second rotating shaft, respectively. A cavity is opened inside the first spray plate and the second spray plate. A sliding groove is opened on both sides of the cavity. A spray mechanism is installed inside the cavity. A protective mechanism is installed at the bottom opening of the cavity.

[0006] Preferably, gears are fixedly connected to the middle of both the first and second rotating shafts, and the two gears mesh for transmission. Multiple equidistant meshing grooves are opened laterally at the lower ends of the first and second spray plates, and the meshing grooves at the lower ends of the first and second spray plates are staggered.

[0007] Preferably, a connecting pipe is installed at the upper end of the first spray plate and the second spray plate. One side of the connecting pipe passes through the first spray plate and the second spray plate, and a hose is connected to one side of the connecting pipe. A water pump is installed at the other end of the hose. The water pump is located at the lower end of the spraying mechanism, and a water inlet pipe is connected to the other side of the water pump.

[0008] Preferably, the transmission mechanism includes a motor mounted on the bottom surface of the top plate, a turntable mounted on the output end of the motor, a connecting rod hinged to one side of the turntable, and the other end of the connecting rod being movably hinged to the front end face of the first spray plate.

[0009] Preferably, the spraying mechanism includes a water supply pipe installed in the cavity, the top end of the water supply pipe is connected to a connecting pipe, and a corrugated pipe is installed at the bottom end of the water supply pipe. An atomizing nozzle is installed at the bottom end of the corrugated pipe, and sliding rods are fixedly connected to both sides of the atomizing nozzle. The sliding rods are slidably installed in the cavity groove.

[0010] Preferably, the upper ends of the plurality of sliding rods pass through the first spray plate and the second spray plate, and a push plate is installed at the top of the sliding rod at the same end. A cylinder is installed on the top surface of the push plate, and a connecting plate is installed at the other end of the cylinder. The two connecting plates are fixedly connected to the first spray plate and the second spray plate at their far ends.

[0011] Preferably, the protection mechanism includes a plurality of torsion springs equidistantly mounted on the bottom surfaces of the first and second spray plates, and a dustproof plate is mounted on the lower end of the torsion springs, the diameter of which is larger than the diameter of the cavity.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows: This utility model, through the cooperation of a transmission mechanism and two gears, facilitates the reciprocating rotation of the first and second spray plates in opposite directions, thereby expanding the spray range and better targeting dust removal in coal mines, thus improving dust removal efficiency; furthermore, through the cooperation of the cylinder and the dust removal plate, after the water pump is turned off, the cylinder drives the atomizing nozzle to rise through the slide rod, thereby closing the cavity of the dustproof plate, preventing dust from clogging the nozzle, and reducing maintenance costs; ultimately, it solves the problems of the spray head not being able to rotate, resulting in a limited dust removal range and the nozzle clogging caused by the combination of humid air and dust. Attached Figure Description

[0013] The accompanying drawings, which are included to provide a further understanding of the present invention and form part of this application, illustrate exemplary embodiments of the present invention and, together with the description thereof, serve to explain the present invention and do not constitute an undue limitation thereof. In the drawings:

[0014] Figure 1 This is a schematic diagram of the overall three-dimensional structure of the device proposed in this utility model;

[0015] Figure 2 This is a bottom view of the overall three-dimensional structure of the device proposed in this utility model;

[0016] Figure 3 This is a schematic diagram of the transmission mechanism structure proposed in this utility model;

[0017] Figure 4 This is a schematic diagram of the spray mechanism structure proposed in this utility model;

[0018] Figure 5 This is a schematic diagram of the protective mechanism structure proposed in this utility model.

[0019] The following are the components listed in the diagram: 1. Top plate; 2. Mounting plate; 3. First spray plate; 4. Second spray plate; 5. Gear; 6. Water pump; 7. Hose; 8. Motor; 9. Turntable; 10. Connecting rod; 11. Water supply pipe; 12. Slide rod; 13. Corrugated pipe; 14. Atomizing nozzle; 15. Connecting plate; 16. Cylinder; 17. Torsion spring; 18. Dustproof plate. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0021] Example: See Figure 1-5 A coal mine underground top spray dust suppression device includes a top plate 1, a transmission mechanism installed on the bottom surface of the top plate 1 to facilitate the rotation of a first spray plate 3 and a second spray plate 4; mounting plates 2 are fixed to both sides of the top plate 1 to facilitate the installation of a first rotating shaft and a second rotating shaft; the first rotating shaft and the second rotating shaft are rotatably connected to the inner side of the mounting plates 2, and the first spray plate 3 and the second spray plate 4 are respectively fixed to the first rotating shaft and the second rotating shaft, facilitating the installation of multiple spray mechanisms; both the first spray plate 3 and the second spray plate 4 have cavities inside, with sliding grooves on both sides of the cavities, and spray mechanisms are installed inside the cavities, with a protective mechanism installed at the bottom opening of the cavities; gears 5 are fixed to the middle of both the first rotating shaft and the second rotating shaft, and the two gears 5 mesh to drive the first spray plate 3 to rotate the second spray plate 4; the first spray plate 3 and the second spray plate 4 are respectively fixed to the top plate 1. The lower end of the second spray plate 4 has multiple equidistant meshing grooves, and the meshing grooves at the lower ends of the first spray plate 3 and the second spray plate 4 are interlaced. A connecting pipe is installed at the upper end of the interior of the first spray plate 3 and the second spray plate 4. One side of the connecting pipe passes through the first spray plate 3 and the second spray plate 4, and a hose 7 is connected to the other side of the connecting pipe. Water is easily transmitted to the first spray plate 3 and the second spray plate 4 through the hose 7. A water pump 6 is installed at the other end of the hose 7. The water pump 6 is located at the lower end of the spray mechanism, and a water inlet pipe is connected to the other side of the water pump 6. The transmission mechanism includes a motor 8 installed on the bottom surface of the top plate 1. The motor 8 can easily drive the turntable 9 to rotate. The output end of the motor 8 is equipped with the turntable 9. The turntable 9 can easily cooperate with the connecting rod 10. The connecting rod 10 is hinged to one side of the turntable 9. The connecting rod 10 can easily drive the first spray plate 3 to rotate. The other end of the connecting rod 10 is movably hinged to the front end face of the first spray plate 3.

[0022] In this invention, the spraying mechanism includes a water supply pipe 11 installed in a cavity, which facilitates the delivery of water. The top end of the water supply pipe 11 is connected to a connecting pipe, and a corrugated pipe 13 is installed at the bottom end of the water supply pipe 11. The corrugated pipe 13 ensures normal water transport even when the atomizing nozzle 14 extends and retracts. The atomizing nozzle 14 is installed at the bottom end of the corrugated pipe 13, which facilitates the conversion of liquid into a spray. Sliding rods 12 are fixedly connected to both sides of the atomizing nozzle 14, which facilitates the up-and-down movement of the atomizing nozzle 14 in conjunction with a sliding groove. The sliding rods 12 are slidably installed in the sliding groove of the cavity, and the upper ends of multiple sliding rods 12 penetrate through the first spray plate. The first spray plate 3 and the second spray plate 4 are connected by a push plate at the top of the slide rod 12. A cylinder 16 is installed on the top surface of the push plate, which facilitates the up and down movement of the push plate. A connecting plate 15 is installed at the other end of the cylinder 16, which facilitates the installation of the cylinder 16. The two connecting plates 15 are fixedly connected to the far ends of the first spray plate 3 and the second spray plate 4. The protection mechanism includes multiple torsion springs 17 that are equidistantly installed on the bottom surface of the first spray plate 3 and the second spray plate 4. The torsion springs 17 facilitate the closing of the dustproof plate 18. The lower end of the torsion springs 17 is equipped with a dustproof plate 18, which helps to protect the atomizing nozzle 14 from being blocked. The diameter of the dustproof plate 18 is larger than the diameter of the cavity.

[0023] Working principle: When using this invention, firstly, the motor 8 is turned on, which drives the turntable 9 to rotate. The turntable 9, through the cooperation of the connecting rod 10 hinged to the first spray plate 3, drives the first spray plate 3 to reciprocate in a fan-shaped rotation. At this time, the gear 5 on the first spray plate 3 meshes with the gear 5 on the second spray plate 4, driving the second spray plate 4 to reciprocate in a fan-shaped rotation in the opposite direction. Then, the water pump 6 is turned on, and the water pump 6 delivers liquid into the hose 7, which is then transmitted through the cavity of the first spray plate 3 and the second spray plate 4. The liquid is transported to the water supply pipe 11, and then through the water supply pipe 11 and the corrugated pipe 13 to the atomizing nozzle 14. The atomizing nozzle 14 converts the liquid into a spray and sprays it out to remove dust in the coal mine. After the dust removal is completed, the cylinder 16 drives the atomizing nozzle 14 to move upward into the cavity through the slide rod 12. At this time, due to the action of the torsion spring 17, the dustproof plate 18 rotates to cover the bottom of the cavity, preventing dust from entering the cavity and thus protecting the atomizing nozzle 14 from clogging. Finally, the motor 8 is turned off and the power is disconnected.

[0024] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A top spray dust suppression device for underground coal mines, comprising a top plate (1), characterized in that: A transmission mechanism is installed on the bottom surface of the top plate (1), and mounting plates (2) are fixedly connected to both sides of the top plate (1). A first rotating shaft and a second rotating shaft are rotatably connected to the inner side of the mounting plate (2). A first spray plate (3) and a second spray plate (4) are fixedly connected to the first rotating shaft and the second rotating shaft, respectively. A cavity is opened inside the first spray plate (3) and the second spray plate (4). A sliding groove is opened on both sides of the cavity. A spraying mechanism is installed in the cavity. A protective mechanism is installed at the bottom opening of the cavity.

2. The coal mine underground top spray dust suppression device according to claim 1, characterized in that: Gears (5) are fixedly connected to the middle of the first and second rotating shafts. The two gears (5) mesh and drive each other. Multiple equidistant meshing grooves are opened laterally at the lower ends of the first spray plate (3) and the second spray plate (4), and the meshing grooves at the lower ends of the first spray plate (3) and the second spray plate (4) are intersected.

3. The coal mine underground top spray dust suppression device according to claim 1, characterized in that: A connecting pipe is installed at the upper end of the first spray plate (3) and the second spray plate (4). One side of the connecting pipe passes through the first spray plate (3) and the second spray plate (4), and a hose (7) is connected to one side of the connecting pipe. A water pump (6) is installed at the other end of the hose (7). The water pump (6) is located at the lower end of the spray mechanism, and a water inlet pipe is connected to the other side of the water pump (6).

4. The coal mine underground top spray dust suppression device according to claim 1, characterized in that: The transmission mechanism includes a motor (8) installed on the bottom surface of the top plate (1), a turntable (9) is installed at the output end of the motor (8), a connecting rod (10) is hinged to one side of the turntable (9), and the other end of the connecting rod (10) is movably hinged to the front end face of the first spray plate (3).

5. A coal mine underground top spray dust suppression device according to claim 1, characterized in that: The spraying mechanism includes a water supply pipe (11) installed in the cavity. The top end of the water supply pipe (11) is connected to a connecting pipe, and a corrugated pipe (13) is installed at the bottom end of the water supply pipe (11). An atomizing nozzle (14) is installed at the bottom end of the corrugated pipe (13). A sliding rod (12) is fixedly connected to both sides of the atomizing nozzle (14), and the sliding rod (12) is slidably installed in the cavity groove.

6. A coal mine underground top spray dust suppression device according to claim 5, characterized in that: Multiple sliding rods (12) have their upper ends passing through the first spray plate (3) and the second spray plate (4), and a push plate is installed at the top of the sliding rod (12) at the same end. A cylinder (16) is installed on the top surface of the push plate, and a connecting plate (15) is installed at the other end of the cylinder (16). The two connecting plates (15) are fixedly connected to the first spray plate (3) and the second spray plate (4) at their far ends.

7. A coal mine underground top spray dust suppression device according to claim 1, characterized in that: The protective mechanism includes multiple torsion springs (17) that are equidistantly installed on the bottom surfaces of the first spray plate (3) and the second spray plate (4). A dustproof plate (18) is installed at the lower end of the torsion spring (17), and the diameter of the dustproof plate (18) is larger than the diameter of the cavity.