Faucet efficient in production

Abstract

The utility model discloses a faucet with high production efficiency, which belongs to the technical field of pipeline fittings, and comprises a shell and a valve arranged in the shell, the shell comprises a knob part and a main body part, the knob part comprises a screw cap component and a grab handle component, the grab handle component is connected to the outer wall of the screw cap component in a welding manner, and the valve is arranged in the shell. The main body part comprises a water dividing sub-part, a water pipe connecting sub-part, a water outlet sub-part, a spacer sub-part and a bottom sealing sub-part, the water pipe connecting sub-part and the water outlet sub-part are connected to the two sides of the outer wall of the water dividing sub-part in a welded mode respectively, the spacer sub-part is connected into the water dividing sub-part in a welded mode, the bottom sealing sub-part is connected to the bottom of the water dividing sub-part in a welded mode, and all the sub-parts are independently produced; the problem that a whole piece is scrapped due to local defects in a traditional integral forming process is effectively solved, the machining precision and quality stability of all key parts are improved, defects such as shrinkage cavities and cracks are avoided due to the fact that the forming complexity is reduced, the rejection rate is greatly reduced, and therefore the production efficiency and the product quality are improved.

Description

TECHNICAL FIELD

[0001] The utility model discloses a production efficient faucet belongs to pipeline accessory technical field. BACKGROUND

[0002] The manufacturing of the shell of the traditional faucet mostly adopts an integral forming process, for example, is one-time processed through casting, injection molding or metal stamping etc. Although this process can ensure the structural integrity of the shell, in the actual production process, the local area (such as the threaded interface, the water outlet channel or the assembly clamping groove) often appears shrinkage, cracks or size out-of-tolerance defects due to the mold precision deviation, insufficient material fluidity or uneven cooling etc. Since the shell is a whole structure, the poor forming of any key part will directly affect the sealing, strength or assembly adaptability of the product, resulting in the whole workpiece being scrapped due to failing to pass the quality inspection. This "total loss" defect processing method not only significantly reduces the yield, but also causes multiple waste of raw materials, energy and working hours, and also slows down the delivery progress due to frequent rework or restart of the production process, further increasing the manufacturing cost. Therefore, in order to solve this problem, a new scheme needs to be proposed. SUMMARY

[0003] The utility model discloses a production efficient faucet.

[0004] The utility model discloses a production efficient faucet, including the shell and setting in the valve of shell, the shell includes knob part and main part, the valve sets up between main part and knob part, the knob part includes the outer wall of rotating cap sub -assembly and handle sub -assembly is connected with rotating cap sub -assembly, the main part includes water distribution sub -assembly, water pipe connection sub -assembly, water outlet sub -assembly, septum sub -assembly and bottom sealing sub -assembly, water distribution sub -assembly's both sides are provided with water inlet opening and water outlet opening respectively, water pipe connection sub -assembly, water outlet sub -assembly are with the outer wall both sides of water distribution sub -assembly with welding connection, water pipe connection sub -assembly covers water inlet opening, water outlet sub -assembly covers water outlet opening, septum sub -assembly is connected in water distribution sub -assembly through welding, septum sub -assembly sets up between water inlet opening and water outlet opening, bottom sealing sub -assembly is connected in the bottom of water distribution sub -assembly through welding, rotating cap sub -assembly, handle sub -assembly, water distribution sub -assembly, water pipe connection sub -assembly, water outlet sub -assembly, septum sub -assembly and bottom sealing sub -assembly all produce separately.

[0005] Compared with the prior art, the utility model has the advantages that:

[0006] 1. The utility model discloses a split type structure is designed to faucet shell body, and each spare is assembled into a whole with welding mode, effectively solve the problem of traditional integral forming process because of local defect leads to whole scrap, each spare independent production not only improves the machining precision and quality stability of each key position, still because the complexity of forming reduces, and the shrinkage, crack and other defects caused by material fluidity deficiency or uneven cooling are avoided, the scrap rate is greatly reduced, thereby improve production efficiency and product quality.

[0007] 2. The split type structure design of the utility model makes each spare can optimize production process parameter independently, reduced the dependence on the overall mold precision, reduced the material waste and energy consumption in the production process, and even if in the production process appears scrap, only needs to replace the corresponding part when last assembly, compared with the existing need to scrap overall shell body, greatly reduced the waste of material.

[0008] 3. The utility model discloses a split type structure is designed to faucet shell body, and each spare is assembled into a whole with welding mode, therefore even if part spare appears scrap situation, only replaces the corresponding part when last assembly, therefore greatly improved the efficiency of production. BRIEF DESCRIPTION OF DRAWINGS

[0009] Figure 1 It is the overall structure schematic diagram of the utility model;

[0010] Figure 2 It is the exploded view schematic diagram of the utility model Figure One ;

[0011] Figure 3 It is the exploded view schematic diagram of the utility model Figure Two .

[0012] Reference signs: 1, shell;2, valve;3, knob part;4, main body part;5, screw cover spare;6, handle spare;7, water distribution spare;8, water pipe connection spare;9, water outlet spare;10, spacer spare;11, bottom sealing spare;12, water inlet opening;13, water outlet opening. DETAILED DESCRIPTION

[0013] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. In the description of the present utility model, it should be understood that the terms "upper," "lower," "front," "rear," "left," "right," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing the present utility model and simplifying the description. They do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0014] A type of high-efficiency faucet, such as Figures 1-3 As shown, the device includes a housing 1 and a valve 2 disposed within the housing 1. The housing 1 includes a knob part 3 and a main body part 4, and the valve 2 is disposed between the main body part 4 and the knob part 3. The knob part 3 includes a cap part 5 and a handle part 6. The handle part 6 is welded to the outer wall of the cap part 5. The cap part 5 and the handle part 6 are manufactured and formed separately, and then welded together.

[0015] The main body 4 includes a water distribution component 7, a water pipe connection component 8, a water outlet component 9, a partition component 10, and a bottom sealing component 11. The water distribution component 7 is a vertically placed straight pipe with an inlet opening 12 and an outlet opening 13 on each side. The height of the inlet opening 12 is lower than that of the outlet opening 13. The water pipe connection component 8 and the water outlet component 9 are welded to the outer walls of the water distribution component 7. The water pipe connection component 8 is a horizontally placed straight pipe with a cut at its connection point with the water distribution component 7, allowing it to fit snugly against the water distribution component. On the outer wall of component 7, and the water pipe connecting component 8 covers the water inlet opening 12; the water outlet component 9 is a horizontally placed curved pipe, and a cut is also provided at the position where it connects with the water outlet component 7, and the water outlet component 9 covers the water outlet opening 13; the partition component 10 is an open plate with an outer radius equal to the inner wall of the water outlet component 7, and the partition component 10 is horizontally connected to the water outlet component 7 by welding, and is set between the water inlet opening 12 and the water outlet opening 13; the bottom sealing component 11 is a solid piece, and the bottom sealing component 11 is connected to the bottom of the water outlet component 7 by welding.

[0016] The cap part 5, the handle part 6, the water distribution part 7, the water pipe connection part 8, the water outlet part 9, the spacer part 10 and the bottom sealing part 11 are produced separately, and then assembled into a whole by welding. The production process parameters can be optimized independently, the machining precision and quality stability of the key parts are improved, the dependence on the precision of the whole mold is reduced, the material waste and energy consumption in the production process are reduced, and the forming complexity is reduced due to the optimization of parameters and the forming of the parts. Avoid defects such as shrinkage and cracks caused by insufficient material fluidity or uneven cooling, thereby greatly reducing the scrap rate, improving production efficiency and product quality. Even if there is a scrap in the production process, only the corresponding part needs to be replaced during final assembly, which greatly reduces the waste of materials compared with the existing need to scrap the whole, effectively solves the problem of whole scrap caused by local defects in the traditional one-piece forming process, and avoids the situation of slowing down the delivery schedule due to the combination of parts, thereby greatly improving the production efficiency.

[0017] It is obvious for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.

[0018] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments understood by those skilled in the art.

Claims

1. A high performance water tap comprising a housing (1) and a valve (2) disposed in the housing (1), characterized in that: The shell (1) includes a knob part (3) and a main body part (4), the valve (2) is arranged between the main body part (4) and the knob part (3), the knob part (3) includes a rotating cap subassembly (5) and a handle subassembly (6), the handle subassembly (6) is welded to the outer wall of the rotating cap subassembly (5), the main body part (4) includes a water distribution subassembly (7), a water pipe connecting subassembly (8), a water outlet subassembly (9), a partition subassembly (10) and a bottom sealing subassembly (11), the water distribution subassembly (7) is provided with an inlet opening (12) and an outlet opening (13) on both sides respectively, the water pipe connecting subassembly (8) and the water outlet subassembly (9) are welded to the outer wall of the water distribution subassembly (7) on both sides respectively, the water pipe connecting subassembly (8) covers the inlet opening (12), the water outlet subassembly (9) covers the outlet opening (13), the partition subassembly (10) is welded in the water distribution subassembly (7), the partition subassembly (10) is arranged between the inlet opening (12) and the outlet opening (13), the bottom sealing subassembly (11) is welded to the bottom of the water distribution subassembly (7), and the rotating cap subassembly (5), the handle subassembly (6), the water distribution subassembly (7), the water pipe connecting subassembly (8), the water outlet subassembly (9), the partition subassembly (10) and the bottom sealing subassembly (11) are all produced separately.

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