Lubricating device of warping machine

Abstract

The utility model relates to the technical field of warping machines, and discloses a warping machine lubricating device which comprises an oil bin, a lubricating conveying set and a lubricating ring, a screen is arranged in the oil bin, an inner filter screen is arranged in the screen, an inner clamping plate is arranged at the top of the inner filter screen, an inner suction pipe is arranged on the inner side of the inner clamping plate, and an outer suction pipe is arranged on the outer side of the inner suction pipe. The top of the oil bin is provided with a lubrication conveying set, the right side of the lubrication conveying set is provided with a lubrication ring, the oil bin is internally provided with a screen and an inner filter screen, the screen is designed in a wave-shaped surrounding mode, the filtering area is greatly increased, and the inner filter screen further enhances the filtering effect. Impurities in the lubricating oil can be fully removed through double fine filtration, it is ensured that the pure lubricating oil enters the lubricating conveying set and the lubricating ring, and therefore precise and efficient lubrication of all parts of the warping machine is achieved. The problems of friction increase and abrasion aggravation caused by impurities are reduced, the operation stability of equipment is remarkably improved, and the service life of the warping machine is prolonged.

Description

Technical Field

[0001] This utility model relates to the field of warping machine technology, specifically to a lubrication device for a warping machine. Background Technology

[0002] In the textile industry, the warping machine is a key piece of equipment used to arrange yarns into parallel and uniform warp yarns for subsequent weaving processes. To ensure the efficient and stable operation of the warping machine, a good lubrication system is essential. The function of the warping machine lubrication system is to provide appropriate, continuous and pure lubricating oil to various moving parts of the warping machine, so as to reduce friction and wear between parts, lower operating temperature, extend the service life of the equipment, and ensure the accuracy and stability of the warping machine under high-speed operation. As the textile industry continues to increase its requirements for production efficiency and product quality, higher requirements are also placed on the performance of the warping machine lubrication system.

[0003] However, traditional lubrication technology for warping machines has some obvious drawbacks. First, the filtration effect of traditional lubrication devices is often poor, failing to effectively remove impurities and particles from the lubricating oil. These impurities easily lead to wear and blockage of lubricated components, affecting the lubrication effect and normal operation of the equipment. Second, the oil supply is unstable, easily resulting in uneven oil supply or pressure fluctuations, leading to insufficient lubrication of some components while other components may be over-lubricated. This not only affects the working efficiency of the warping machine but may also cause energy waste and equipment damage. In addition, traditional lubrication devices are not evenly distributed in terms of lubricating oil, resulting in insufficient lubrication of some key parts of the warping machine, increasing the risk of equipment failure, and reducing product quality and production efficiency. These shortcomings seriously restrict the performance of warping machines and the production benefits of textile enterprises. Therefore, we propose a lubrication device for warping machines. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a lubrication device for warping machines, which solves the aforementioned problems.

[0005] To achieve the above-mentioned objectives, this utility model provides the following technical solution: a lubrication device for a warping machine, comprising an oil tank, a lubrication conveying group, and a lubrication ring. The oil tank is provided with a screen, the screen is provided with an inner filter, the top of the inner filter is provided with an inner clamping plate, the inner side of the inner clamping plate is provided with an inner suction pipe, the top of the oil tank is provided with a lubrication conveying group, and the right side of the lubrication conveying group is provided with a lubrication ring.

[0006] The lubrication delivery assembly includes a delivery chamber, a pressure sensor, an inner chamber, and an oil delivery pipe. The delivery chamber has an inner chamber inside, a pressure sensor is located on the left side of the delivery chamber, and an oil delivery pipe is located on the right side of the delivery chamber.

[0007] Preferably, the oil tank has an oil inlet on the top left side, and one end of the oil inlet has a through positioning hole.

[0008] Preferably, both ends of the sieve are tightly fitted to the inner side of the inner card plate, and the sieve as a whole presents a wave-shaped wraparound design.

[0009] Preferably, the inner suction tube has two sets of through holes on both sides of its top end, and the bottom and top ends of the inner suction tube are connected to the inner side of the inner card plate.

[0010] Preferably, the two ends of the conveying chamber are provided with inwardly extending grooves, and the grooves are connected to the inner chamber. One end of the pressure sensor extends into the groove on the left side of the conveying chamber.

[0011] Preferably, the left end of the oil pipeline is connected to the groove on the right side of the delivery chamber.

[0012] Preferably, the lubricating ring has inward grooves on both its outer and inner sides, and an inner through hole is provided on the inner side of the inner groove.

[0013] Compared with the prior art, the present invention provides a lubrication device for a warping machine, which has the following beneficial effects:

[0014] 1. In this device, the oil tank is equipped with a sieve and an inner filter. The sieve has a wavy, encircling design, which greatly increases the filtration area, while the inner filter further enhances the filtration effect. This dual fine filtration can effectively remove impurities from the lubricating oil, ensuring that pure lubricating oil enters the lubrication conveying unit and lubrication ring, thereby achieving precise and efficient lubrication of all components of the warping machine. This reduces the problems of increased friction and accelerated wear caused by impurities, significantly improves the operational stability of the equipment, reduces the failure rate, and extends the service life of the warping machine.

[0015] 2. The lubrication conveying unit in this device is equipped with a pressure sensor that can monitor the oil pressure in the inner chamber in real time. When the pressure is insufficient, it can promptly link with the external oil supply system to supplement lubricating oil, ensuring that the oil supply pressure remains stable at all times. This design avoids insufficient or excessive lubrication caused by unstable oil supply, ensuring that the warping machine always receives proper lubrication during operation, thereby improving equipment operating efficiency and reducing energy consumption. At the same time, stable oil supply also reduces damage to equipment components caused by lubrication problems, lowers maintenance costs, and improves production efficiency.

[0016] 3. The lubrication ring of this device has inward-facing grooves on both the outer and inner sides, with internal through holes on the inner side of the grooves. This design allows lubricating oil to be sprayed or penetrated more evenly and comprehensively into all key parts of the warping machine through the internal through holes, ensuring that each part receives sufficient and appropriate lubrication. This not only effectively reduces friction and wear between components and lowers operating noise, but also significantly reduces the frequency and cost of equipment maintenance. Because all components receive uniform and good lubrication, their service life is extended, reducing the need for frequent replacement and repair due to component wear, saving enterprises significant maintenance costs and time. Attached Figure Description

[0017] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0018] Figure 2 This is a three-dimensional cross-sectional view of the present invention;

[0019] Figure 3 This is a three-dimensional schematic diagram of the inner filter screen of this utility model;

[0020] Figure 4 This is a three-dimensional cross-sectional view of the lubrication conveying assembly of this utility model;

[0021] Figure 5 This is a three-dimensional schematic diagram of the lubrication ring of this utility model.

[0022] In the diagram: 1. Oil tank; 101. Oil inlet; 2. Screen; 3. Inner filter; 4. Inner clamping plate; 401. Inner suction pipe; 5. Lubrication conveying group; 501. Conveying chamber; 502. Pressure sensor; 503. Inner chamber; 504. Oil delivery pipe; 6. Lubrication ring; 601. Inner groove; 602. Inner through hole. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0024] Please see Figure 1-5 A lubrication device for a warping machine includes an oil tank 1, a lubrication conveying group 5, and a lubrication ring 6. The oil tank 1 is equipped with a screen 2 inside, and an inner filter 3 inside the screen 2. The top of the inner filter 3 is equipped with an inner clamping plate 4, and the inner side of the inner clamping plate 4 is equipped with an inner suction pipe 401. The top of the oil tank 1 is equipped with the lubrication conveying group 5, and the right side of the lubrication conveying group 5 is equipped with the lubrication ring 6.

[0025] The lubrication delivery assembly 5 includes a delivery chamber 501, a pressure sensor 502, an inner chamber 503, and an oil delivery pipe 504. The inner chamber 503 is located inside the delivery chamber 501. The pressure sensor 502 is located on the left side of the delivery chamber 501, and the oil delivery pipe 504 is located on the right side of the delivery chamber 501.

[0026] Furthermore, an oil inlet 101 is provided on the top left side of the oil tank 1, and a through positioning hole is provided at one end of the oil inlet 101. The oil inlet 101 and the through positioning hole at one end provided on the top left side of the oil tank 1 facilitate the addition of lubricating oil. The positioning hole helps to ensure the accuracy and stability of the filling process and prevents the lubricating oil from leaking, thereby realizing a fast, accurate and safe filling process and improving the ease of use and work efficiency of the lubrication device.

[0027] Furthermore, both ends of the screen 2 are tightly fitted to the inner side of the inner clamping plate 4, and the screen 2 has an overall wave-shaped wraparound design. The tight fit between the two ends of the screen 2 and the inner side of the inner clamping plate 4, along with the wave-shaped wraparound design, greatly increases the filtration area. This allows for more thorough filtration of impurities in the lubricating oil, improves the filtration effect, ensures that the lubricating oil entering subsequent stages is purer, and helps extend the service life of the equipment and improve lubrication performance.

[0028] Furthermore, the inner suction tube 401 has two sets of through holes on both sides of its top end. Both the bottom and top ends of the inner suction tube 401 are connected to the inner side of the inner clamping plate 4. The two sets of through holes on both sides of the top end of the inner suction tube 401 and their connection to the inner clamping plate 4 ensure efficient and stable lubricant suction. The through hole design helps to ensure uniform suction, avoiding excessive or insufficient local suction, thereby ensuring that the lubricant can be stably delivered to subsequent components.

[0029] Furthermore, the conveying chamber 501 has inwardly extending grooves at both ends, which are connected to the inner chamber 503. One end of the pressure sensor 502 extends into the groove on the left side of the conveying chamber 501. The inwardly extending grooves at both ends of the conveying chamber 501 are connected to the inner chamber 503, providing a reasonable installation position for the pressure sensor 502 and the oil supply pipe 504. This allows the pressure sensor 502 to accurately sense the oil pressure in the inner chamber 503 and adjust the oil supply in a timely manner. The oil supply pipe 504 can smoothly deliver the lubricating oil, ensuring the normal operation of the lubrication conveying group 5 and the stability of the oil supply.

[0030] Furthermore, the left end of the oil supply pipe 504 is connected to the right groove of the conveying chamber 501. This connection ensures that the lubricating oil will not leak during the conveying process from the conveying chamber 501 to the lubrication ring 6, thus guaranteeing the continuity and stability of the oil supply and providing continuous and stable lubrication for the warping machine.

[0031] Furthermore, the lubrication ring 6 has inward grooves 601 on both the outer and inner sides, and an inner through hole 602 on the inner side of the groove 601. The design of the inner grooves 601 and the inner through hole 602 on the outer and inner sides of the lubrication ring 6 allows the lubricating oil to be distributed more evenly to the parts of the warping machine that need lubrication, avoiding insufficient or excessive lubrication in some areas, improving the lubrication effect and uniformity, and further reducing the wear and failure risk of the equipment.

[0032] Structural Description:

[0033] Oil Tank 1: The oil tank is the core component of the entire warping machine's lubrication system, used to store lubricating oil. Its robust design and excellent sealing performance prevent lubricating oil leakage. An oil inlet 101 is located at the top of the oil tank for easy addition of lubricating oil. One end of the inlet 101 has a through-hole positioning hole to ensure accurate oil filling. The interior of the oil tank contains a sieve 2 and an internal filter 3 to filter out impurities and particles from the lubricating oil, ensuring its purity.

[0034] Oil Inlet 101: The oil inlet is the opening at the top of the oil tank, used to add lubricating oil into the tank. Its design is simple and practical, with a through-hole at one end to ensure accurate addition of lubricating oil and prevent leakage during the refueling process.

[0035] Screen 2: The screen is the first layer of filtration structure inside the oil tank, used to initially filter out larger impurities in the lubricating oil. Both ends of the screen are tightly fitted to the inside of the inner clamping plate 4 to ensure filtration effectiveness. The screen has an overall wavy, wraparound design, which increases the filtration area and improves filtration efficiency.

[0036] Internal Filter 3: The internal filter is the second layer of filtration structure inside the oil tank, used to further filter out fine particles in the lubricating oil. It is located inside the sieve, ensuring that the lubricating oil, after initial filtration, undergoes further fine filtration through the internal filter to achieve a higher purity.

[0037] Inner clamping plate 4: The inner clamping plate is a component inside the oil tank used to fix the screen and the inner filter. It is designed with specific grooves and connecting structures to ensure that the screen and the inner filter can be firmly installed inside the oil tank. The inner side of the inner clamping plate is also equipped with an inner suction pipe 401, which is used to draw the filtered lubricating oil into the lubrication delivery unit.

[0038] Inner suction pipe 401: The inner suction pipe is a component connecting the inner clamping plate and the lubrication delivery assembly, used to draw filtered lubricating oil from the oil tank into the lubrication delivery assembly. It has two sets of through holes on both sides of its top end to increase the oil suction area and efficiency. Both the bottom and top ends of the inner suction pipe are connected to the inside of the inner clamping plate to ensure the stability and reliability of oil suction.

[0039] Lubrication Conveyor Unit 5: The lubrication conveyor unit is a key component of the warping machine's lubrication system, used to deliver filtered lubricating oil to the parts requiring lubrication. It includes a conveyor chamber 501, a pressure sensor 502, an inner chamber 503, and an oil delivery pipe 504. The conveyor chamber has an inner chamber for storing the drawn-in lubricating oil. The pressure sensor monitors the oil pressure within the inner chamber to ensure stable lubricating oil delivery. The oil delivery pipe delivers the lubricating oil from the conveyor chamber to the parts requiring lubrication.

[0040] Conveying chamber 501: The conveying chamber is the main component of the lubrication conveying assembly, used to store the sucked-in lubricating oil. It has inwardly extending grooves at both ends, which communicate with the inner chamber to facilitate the flow of lubricating oil. A pressure sensor 502 is located on the left side of the conveying chamber to monitor the oil pressure inside the inner chamber.

[0041] Pressure sensor 502: The pressure sensor is an important component in the lubrication delivery assembly, used to monitor the oil pressure in the inner compartment. One end extends into the groove on the left side of the delivery compartment, directly contacting the lubricating oil to ensure accurate oil pressure monitoring.

[0042] Inner compartment 503: The inner compartment is the storage space inside the delivery chamber, used to store the sucked-in lubricating oil. It is designed with specific volume and shape to ensure stable storage and delivery of the lubricating oil.

[0043] Oil delivery pipe 504: The oil delivery pipe is a component that connects the lubrication delivery assembly to the parts requiring lubrication, and is used to deliver lubricating oil from the delivery chamber to the parts requiring lubrication. Its left end connects to the groove on the right side of the delivery chamber to ensure smooth delivery of lubricating oil.

[0044] Lubrication Ring 6: The lubrication ring is an auxiliary component in the lubrication device of the warping machine, used to evenly apply lubricating oil to the areas requiring lubrication. It has inward-facing grooves 601 on both its outer and inner sides, with internal through holes 602 inside the grooves to facilitate the flow and application of lubricating oil. The design of the lubrication ring ensures that the lubricating oil is evenly distributed on the areas requiring lubrication, improving the lubrication effect.

[0045] Inner groove 601: The inner groove is a recess provided on the inner and outer sides of the lubrication ring for storing and circulating lubricating oil. It is designed with a specific shape and depth to ensure uniform application and circulation of lubricating oil.

[0046] Internal through hole 602: The internal through hole is a through hole located inside the inner groove, used to connect the lubrication delivery assembly and the lubrication ring to facilitate the flow of lubricating oil. It is designed with a specific diameter and position to ensure smooth delivery and application of lubricating oil.

[0047] Working principle:

[0048] During the operation of the warping machine, this lubrication device plays a crucial role. First, lubricating oil is injected into the oil tank 1 through the oil inlet 101. The screen 2 and inner filter 3 inside the oil tank 1 then begin to function. Both ends of the screen 2 are tightly fitted to the inner side of the inner clamping plate 4, and the overall structure presents a wave-shaped, encircling design. This structure effectively filters out impurities in the lubricating oil by increasing the filtration area. The inner filter 3 further enhances the filtration effect, ensuring that the lubricating oil entering subsequent stages is pure and free of impurities. The inner suction pipe 401 inside the inner side of the inner clamping plate 4 has two sides at its top. There are two sets of through holes, with the bottom and top ends connected to the inner side of the inner card plate 4. Through the connection of the inner suction pipe 401, the filtered lubricating oil is drawn upwards, and the lubrication conveying group 5 at the top of the oil tank 1 starts to work. The inner chamber 503 inside the conveying chamber 501 is used to store and convey lubricating oil. The pressure sensor 502 on the left side of the conveying chamber 501 monitors the oil pressure in the inner chamber 503 in real time. When the pressure is insufficient, lubricating oil is supplemented through the external oil supply system to ensure the stability of the lubrication supply. One end of the pressure sensor 502 extends into the conveying chamber 501. Within the left-side groove, pressure changes are accurately sensed, and the external oil supply system is activated to achieve a stable oil supply. The oil pipe 504 on the right side of the conveying chamber 501 delivers lubricating oil to the lubrication ring 6. The left end of the oil pipe 504 connects to the right-side groove of the conveying chamber 501, ensuring smooth oil transmission. Both the outer and inner sides of the lubrication ring 6 are provided with inward-facing grooves 601. The inner side of each groove 601 has an inner through-hole 602. Lubricating oil is evenly sprayed or penetrated through the inner through-hole 602 to the parts of the warping machine that require lubrication, such as drive shafts and gears. The uniform lubrication reduces friction and wear between components, lowers operating noise, and improves the operating efficiency and stability of the warping machine. Throughout the entire operation, various structures such as the screen 2, inner filter 3, inner suction pipe 401, pressure sensor 502, oil supply pipe 504, and lubrication ring 6 work together in coordination. Through a series of linked operations such as filtering impurities, stabilizing oil supply, and uniform lubrication, a highly efficient, precise, and reliable lubrication effect is achieved on the warping machine, extending its service life and improving production efficiency and product quality.

[0049] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A lubrication device for a warping machine, comprising an oil tank (1), a lubrication conveying assembly (5), and a lubrication ring (6), characterized in that: The oil tank (1) is provided with a screen (2) inside, and an inner filter (3) is provided inside the screen (2). An inner clamping plate (4) is provided on the top of the inner filter (3). An inner suction pipe (401) is provided on the inner side of the inner clamping plate (4). A lubrication conveying group (5) is provided on the top of the oil tank (1). A lubrication ring (6) is provided on the right side of the lubrication conveying group (5). The lubrication conveying group (5) includes a conveying chamber (501), a pressure sensor (502), an inner chamber (503), and an oil delivery pipe (504). An inner chamber (503) is provided inside the conveying chamber (501). A pressure sensor (502) is provided on the left side of the conveying chamber (501). An oil delivery pipe (504) is provided on the right side of the conveying chamber (501).

2. The lubrication device for a warping machine according to claim 1, characterized in that: The oil tank (1) has an oil inlet (101) on the top left side, and one end of the oil inlet (101) has a through positioning hole.

3. The lubrication device for a warping machine according to claim 1, characterized in that: Both ends of the sieve (2) are tightly fitted to the inner side of the inner card plate (4), and the sieve (2) presents a wave-shaped surrounding design.

4. The lubrication device for a warping machine according to claim 1, characterized in that: The inner suction tube (401) has two sets of through holes on both sides of its top end, and the bottom and top ends of the inner suction tube (401) are connected to the inner side of the inner card plate (4).

5. A lubrication device for a warping machine according to claim 1, characterized in that: The conveying chamber (501) has inwardly extending grooves at both ends, and the grooves are connected to the inner chamber (503). One end of the pressure sensor (502) extends into the groove on the left side of the conveying chamber (501).

6. A lubrication device for a warping machine according to claim 5, characterized in that: The left end of the oil pipeline (504) is connected to the groove on the right side of the delivery chamber (501).

7. A lubrication device for a warping machine according to claim 1, characterized in that: The lubrication ring (6) has an inward groove (601) on both the outer and inner sides, and an inner through hole (602) is provided on the inner side of the groove (601).

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