Full-automatic wheat drying machine

By designing a fully automatic wheat dryer, which employs a drum dryer and a mixing device, combined with an automated conveying system, the problem of nutrient damage caused by high-temperature drying has been solved. This achieves a highly efficient and automated wheat drying process, preserving the nutritional value of wheat while reducing labor intensity.

CN223710106UActive Publication Date: 2025-12-23肥城市农业农村发展中心
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Patent Information

Application Number
CN202520058922.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-10
Publication Date
2025-12-23
Estimated Expiration
2035-01-10

AI Technical Summary

Technical Problem

In pursuing efficiency, existing wheat dryers result in high-temperature drying that damages the nutritional components of wheat, and require manual loading and unloading, increasing labor intensity.

Method used

A fully automatic wheat dryer was designed, which uses a drum dryer combined with a stirring device and an automated conveying system. It retains the nutrients of wheat through low-temperature drying technology and achieves automatic loading and unloading.

Benefits of technology

It achieves an efficient and automated wheat drying process, preserving the nutritional value of wheat while reducing labor intensity.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a full-automatic wheat drying machine, which belongs to the technical field of wheat drying and comprises a wheat placing frame, supporting plates are symmetrically arranged above the wheat placing frame front and back, a conveying belt is arranged between the front supporting plate and the rear supporting plate, and a plurality of buckets are arranged on the outer side of the conveying belt at equal intervals. A roller air dryer is arranged on the right side of the wheat placing frame, a feeding hopper is arranged on the left side of the upper end of the roller air dryer, a stirring device is arranged in the roller air dryer, a discharging cavity is formed in the right side of the roller air dryer, and a driving rotating device is arranged on the outer side wall of the roller air dryer; supporting rotating devices which are symmetrically distributed are arranged on the two sides of the driving rotating device; a filtering cavity is formed in the right side of the discharging cavity, and the right side of the filtering cavity is connected with a fan through an air duct. According to the full-automatic wheat drying machine, full-automatic feeding, air drying and discharging can be achieved, the wheat drying efficiency is guaranteed, and meanwhile loss of wheat nutrient substances is avoided.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of wheat drying, especially relates to a full-automatic wheat dryer. BACKGROUND

[0002] Drying can effectively reduce the moisture content of wheat, prevent mildew and germination, thereby ensuring the storage safety and quality of wheat. The moisture content of dried wheat is stable at about 12.5%, which meets the storage standard and maintains the integrity of wheat. In order to pursue efficiency, the existing wheat dryer adopts high-temperature drying technology, which has a certain impact on the quality of wheat. For example, high-temperature drying can destroy the nutritional ingredients in wheat, such as carbohydrates, proteins and vitamins, which will be lost due to water loss, resulting in a decrease in the nutritional value of wheat. In addition, manual feeding and discharging are required in the existing wheat drying process, which increases the labor intensity. Based on this, the utility model provides a full-automatic wheat dryer. SUMMARY

[0003] The utility model aims at providing a full-automatic wheat dryer to solve the above-mentioned problems.

[0004] To solve the above technical problems, the utility model adopts the following technical scheme:

[0005] The utility model relates to a full-automatic wheat dryer, which comprises a wheat placing rack, support plates symmetrically arranged above the front and back of the wheat placing rack, rotating rollers symmetrically arranged above and below the front and back support plates and having the same structure, a conveying belt sleeved on the rotating rollers, and a plurality of scoops equidistantly arranged on the outer side of the conveying belt; a drum dryer is arranged at the right side of the wheat placing rack, a feed hopper is arranged at the left side of the upper end of the drum dryer, an inclined guide plate is arranged on the feed hopper, and the guide plate extends towards the conveying belt; a stirring device is arranged in the drum dryer, a discharging cavity is arranged at the right side of the drum dryer, a discharging port is arranged at the bottom of the discharging cavity, and a grid baffle is arranged on the right side wall of the discharging cavity; a driving rotating device is arranged on the outer side wall of the drum dryer, and symmetrical support rotating devices are arranged on both sides of the driving rotating device; a filtering cavity is arranged at the right side of the discharging cavity, and a fan is connected to the filtering cavity through an air duct.

[0006] Further, the wheat placing rack has an open box structure.

[0007] Further, one end of the rotating roller penetrates through the support plate and is connected to a driving wheel, and the driving wheel is driven to rotate by a conveying motor.

[0008] Further, the stirring device comprises a stirring device arranged inside the drum dryer, and the stirring device is connected with a stirring motor after penetrating out of the drum dryer.

[0009] Further, the driving rotating device comprises a large gear arranged around the outer periphery of the drum dryer, the large gear is engaged with a small gear, the center position of the small gear is connected with a rotating shaft through a key, the rotating shaft is connected with a speed reduction mechanism, and the speed reduction mechanism is connected with a motor; the small gear and the motor are arranged on one side of the drum dryer.

[0010] Further, the supporting rotating device comprises a slide rail arranged around the outer periphery of the drum dryer, symmetrical rollers are arranged below the slide rail, and the slide rail and the rollers are connected in contact; the rollers are directly provided with limiting grooves, and the slide rail is slidably arranged in the limiting grooves.

[0011] Further, a plurality of filter screens are arranged in the filter cavity.

[0012] Further, the fan is connected with a fan motor through a transmission mechanism, the transmission mechanism comprises a driven wheel connected with the central shaft of the fan and a driving wheel connected with the output shaft of the fan motor, and the driving wheel and the driven wheel are connected through a transmission belt.

[0013] Compared with the prior art, the beneficial technical effects of the drum dryer are as follows:

[0014] The full-automatic wheat dryer is started by the fan, air circulation is realized, the wheat loaded in the bucket is automatically fed into the drum dryer, the high-speed circulating air carries away the moisture of the wheat under the self-rotation of the drum dryer, efficient air drying is realized, the air drying mode is more suitable for natural air drying, the nutritional substances of the wheat can be reserved, and the storage standard can be met. In summary, the full-automatic wheat dryer can realize automatic feeding, air drying and discharging, guarantees the drying efficiency of the wheat, and avoids the loss of the nutritional substances of the wheat. BRIEF DESCRIPTION OF DRAWINGS

[0015] The full-automatic wheat dryer will be further described in combination with the drawings.

[0016] Figure 1 FIG. 1 is a structural schematic view of the full-automatic wheat dryer;

[0017] Figure 2 FIG. 4 is a side view of the drum dryer;

[0018] Figure 3 FIG. 5 is a partial sectional view of the drum dryer;

[0019] Figure 4 FIG. 6 is a structural schematic view of the fan;

[0020] Explanation of reference numerals in the attached drawings: 1. Wheat placement rack; 2. Support plate; 3. Rotary roller; 4. Conveyor belt; 5. Bucket; 6. Conveyor motor; 7. Drum dryer; 8. Feed hopper; 9. Guide plate; 10. Mixing motor; 11. Large gear; 12. Small gear; 13. Motor; 14. Slide rail; 15. Roller; 16. Limiting groove; 17. Discharge port; 18. Discharge chamber; 19. Mesh baffle; 20. Filter chamber; 21. Fan; 22. Transmission mechanism. Detailed Implementation

[0021] like Figures 1-4 As shown, an automatic wheat dryer includes a wheat placement rack 1, which has an open box-like structure for holding wheat to be dried. Support plates 2 are symmetrically installed at the top and bottom of the wheat placement rack 1. Between the front and rear support plates 2, identical rotating rollers 3 are symmetrically installed vertically. A conveyor belt 4 is fitted onto the rotating rollers 3, and several buckets 5 are equidistantly installed on the outer side of the conveyor belt 4. One end of each rotating roller 3 extends through the support plate 2 and is connected to a drive wheel. The drive wheel is driven to rotate by a conveyor motor 6. As the drive wheel rotates, the conveyor belt 4 conveys the wheat vertically, transporting it from bottom to top. As the buckets 5 follow the conveyor belt 4, they transport the wheat from the placement rack 1 to a higher position, thus achieving automatic wheat feeding.

[0022] A drum dryer 7 is installed on the right side of the wheat placement rack 1. A feed hopper 8 is located on the upper left side of the drum dryer 7. An inclined guide plate 9 is installed on the feed hopper 8, extending towards the conveyor belt 4. That is, after the wheat on the bucket 5 reaches a high point, it falls freely in a parabolic motion as the bucket 5 no longer restrains it, eventually landing on the guide plate 9 and entering the feed hopper 8. During this process, some wheat that does not reach the guide plate 9 falls back onto the wheat placement rack 1 and is again transported to the feed hopper 8 by the bucket 5. This ensures transportation efficiency, frees up labor, and allows for controllable feeding quantity and speed, achieving automated feeding.

[0023] The inside of the drum dryer 7 is provided with a stirring device, which comprises a stirring device inside the drum dryer 7 and is connected with a stirring motor 10 after passing through the drum dryer 7. The outer wall of the drum dryer 7 is provided with a driving rotating device, and the two sides of the driving rotating device are provided with symmetrically distributed supporting rotating devices. The driving rotating device comprises a large gear 11 installed on the outer periphery of the drum dryer 7, the large gear 11 is engaged with a small gear 12, the center position of the small gear 12 is connected with a rotating shaft by a key, the rotating shaft is connected with a speed reduction mechanism, and the speed reduction mechanism is connected with a motor 13; the small gear 12 and the motor 13 are located on one side of the drum dryer 7. The supporting rotating device comprises a sliding rail 14 installed on the outer periphery of the drum dryer 7, symmetrically installed rollers 15 below the sliding rail 14, and the sliding rail 14 and the rollers 15 are in contact connection; the rollers 15 are directly installed in a limiting groove 16, and the sliding rail 14 is slidably installed in the limiting groove 16.

[0024] Specifically, after the wheat is sent into the drum dryer 7, the stirring device is started to stir the wheat, so as to avoid the accumulation of the wheat affecting the drying efficiency and quality; at the same time, the motor 13 is started, the small gear 12 rotates, and the large gear 11 engaged with the small gear 12 rotates together, thereby realizing the rotation of the drum dryer 7 and driving the wheat inside to roll; when the drum dryer 7 rotates, the sliding rail 14 rotates on the rollers 15, which serves to assist the rotation, and the limiting groove 16 avoids the axial movement of the drum dryer 7 during rotation, thereby ensuring the rotation stability and safety of the drum dryer 7. In addition, in order to shorten the drying time, heating fins can be appropriately installed on the outer wall of the drum dryer 7 without damaging the nutritional value of the wheat, and the temperature thereof is adjusted to about 50℃, which can ensure uniform drying and avoid the problems of darkening of the wheat color, deterioration of the taste or burning of the wheat.

[0025] A discharging cavity 18 is installed on the right side of the drum dryer 7, a discharging port 17 is installed at the bottom of the discharging cavity 18, a grid baffle 19 is installed on the right side wall of the discharging cavity 18, which blocks the wheat and allows it to fall into the discharging port 17 below under the action of the grid baffle 19, thereby realizing automatic discharging. A filtering cavity 20 is installed on the right side of the discharging cavity 18, a plurality of filter screens are installed in the filtering cavity 20, and the right side of the filtering cavity 20 is connected with a fan 21 through a wind cylinder, so that the filter screens can prevent impurities from entering the inside of the fan 21 and affecting the operation of the fan 21.

[0026] The fan 21 is connected with a fan motor through a transmission mechanism 22, the transmission mechanism 22 comprises a driven wheel connected with the central shaft of the fan 21 and a driving wheel connected with the output shaft of the fan motor, and the driving wheel and the driven wheel are connected through a transmission belt. The wind speed generated by the fan 21 is adjusted by the rotating speed of the fan motor, when drying, the wind of the fan 21 drives the air circulation, and does not mainly drive the wheat flow, mainly for the air to take away the moisture of the wheat seeds; when discharging, the wind is increased, the wind drives the wheat to flow from the cylinder air dryer 7, and finally falls in the discharging port 17.

[0027] The action process of the utility model is as follows:

[0028] Firstly, the fan 21 is started, air flow is driven, that is, the outside air is introduced into the cylinder air dryer 7 from the feeding hopper 8, then passes through the filter cavity 20 and the air cylinder in turn and is finally discharged; then, the conveying motor 6 is started, the wheat is transported to a high place under the action of the shovel 5 on the conveying belt 4 and is introduced into the guide plate 9 and then slides into the feeding hopper 8; after that, the stirring device and the motor 13 are started, the cylinder air dryer 7 is rotated under the action of the pinion 12 and the gear wheel 11 engaged with the pinion 12, and cooperates with the stirring device to stir the wheat in the cylinder air dryer 7; finally, the flowing air takes away the moisture of the continuously rolling wheat, until the wheat is dried, the wind force of the fan 21 is increased, under the driving of the wind, the wheat flows into the discharging cavity 18, due to the blocking action of the grid baffle 19, the wheat is finally discharged from the discharging port 17.

[0029] The above-described embodiment is only used for describing the preferred mode of the utility model, and does not limit the scope of the utility model, under the premise that the design spirit of the utility model is not departed from, various deformations and improvements of the technical scheme of the utility model made by the ordinary skilled in the art should fall into the protection scope determined by the claim of the utility model.

Claims

1. A fully automatic wheat drying machine characterized by: The application relates to a wheat placing rack (1), which is provided with support plates (2) in the upper front-rear symmetry, is provided with structure-consistent rotating rollers (3) in the upper-lower symmetry between the front-rear support plates (2), is provided with conveying belts (4) on the rotating rollers (3), and is provided with a plurality of shovels (5) equidistantly on the outer side of the conveying belts (4); a roller air dryer (7) is arranged on the right side of the wheat placing rack (1), a feeding hopper (8) is arranged on the upper end left side of the roller air dryer (7), an inclined guide plate (9) is arranged on the feeding hopper (8), and the guide plate (9) extends towards the conveying belts (4); a stirring device is arranged in the roller air dryer (7), a discharging cavity (18) is arranged on the right side of the roller air dryer (7), a discharging port (17) is arranged on the bottom of the discharging cavity (18), a mesh baffle (19) is arranged on the right side wall of the discharging cavity (18), a driving rotating device is arranged on the outer side wall of the roller air dryer (7), symmetrical supporting rotating devices are arranged on the two sides of the driving rotating device, a filtering cavity (20) is arranged on the right side of the discharging cavity (18), and the filtering cavity (20) is connected with a fan (21) through an air cylinder on the right side.

2. The wheat automatic dryer according to claim 1, characterized in that: The wheat placing rack (1) is in an open box structure.

3. The wheat automatic dryer according to claim 1, characterized in that: One end of the rotating roller (3) penetrates through the support plate (2) and is connected with a driving wheel, and the driving wheel is driven to rotate by a conveying motor (6).

4. The wheat automatic dryer according to claim 1, characterized in that: The stirring device comprises a stirring device arranged in the roller air dryer (7) and connected with a stirring motor (10) after penetrating through the roller air dryer (7).

5. The wheat automatic dryer according to claim 1, characterized in that: The driving rotating device comprises a large gear (11) arranged on the outer periphery of the roller air dryer (7), a small gear (12) engaged with the large gear (11), a rotating shaft with a key connection at the center position of the small gear (12), a speed reduction mechanism connected with the rotating shaft, and a motor (13) connected with the speed reduction mechanism; the small gear (12) and the motor (13) are arranged on one side of the roller air dryer (7).

6. The wheat automatic dryer according to claim 1, characterized in that: The supporting rotating device comprises a slide rail (14) arranged on the outer periphery of the roller air dryer (7), symmetrical rollers (15) arranged below the slide rail (14), and contact connection between the slide rail (14) and the rollers (15); the rollers (15) are directly provided with limiting grooves (16), and the slide rail (14) is slidably arranged in the limiting grooves (16).

7. The wheat automatic dryer according to claim 1, characterized in that: A plurality of filter screens are arranged in the filtering cavity (20).

8. The wheat automatic dryer according to claim 1, characterized in that: The fan (21) is connected with a fan motor through a transmission mechanism (22), the transmission mechanism (22) comprises a driven wheel connected with a center shaft of the fan (21) and a driving wheel connected with an output shaft of the fan motor, and the driving wheel and the driven wheel are connected through a transmission belt.