Tension detection device for steel wire rope of mining elevator

By adopting a slot and block design in the wire rope tension detection device for mining hoists, the problem of difficult laser target retrieval has been solved, enabling convenient disassembly and position adjustment, and improving the operational convenience of the detection.

CN223710890UActive Publication Date: 2025-12-23FEICHENG MINING GRP SHANXIAN ENERGY
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Patent Information

Application Number
CN202520371627.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-05
Publication Date
2025-12-23
Estimated Expiration
2035-03-05

AI Technical Summary

Technical Problem

The existing wire rope tension detection device for mining hoists has a problem where the laser target is difficult to retrieve from the wellhead after the test is completed, causing inconvenience in operation.

Method used

A tension detection device for steel wire ropes in mining hoists was designed. It adopts a laser sensing mechanism and a laser target. By setting a slot and a block on the mounting head, the laser target is fixed by magnetic adsorption. The position can be adjusted by adjusting the seat, so as to easily disassemble the laser target.

Benefits of technology

It enables convenient disassembly of the laser target after inspection, improving the ease of operation and applicability, and is suitable for wire rope inspection in different locations.

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Abstract

The utility model discloses a tension detection device for a steel wire rope of a mine hoist, which belongs to the technical field of mine hoist detection equipment and comprises a push rod, the push rod is rotatably connected with a slider, a mounting head and a mounting plate are attracted and fixed through magnetic force, one side of the mounting head far away from the push rod is provided with a clamping groove matched with a clamping block, and the clamping groove is a circular groove. The clamping block is a cylindrical clamping block, the middle of the clamping groove is fixedly connected with a screw rod, one end of the clamping block is provided with a screw hole matched with the screw rod, and the bottom end of the supporting column is connected with an adjusting base installed at a derrick type wellhead or a platform type wellhead. According to the utility model, the clamping groove is arranged on the mounting head, the clamping groove is a circular groove, the clamping block is a cylindrical clamping block, and the push rod and the sliding block are rotatably connected, after detection is completed, the push rod is pushed to enable the mounting head to move towards the laser target until the clamping groove sleeves the clamping block, and then the push rod is rotated to enable the screw rod to be screwed into the screw hole, so that the laser target is fixed, and the push rod is pulled back; therefore, the laser target can be detached, and the operation is convenient.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a mine hoist detection device, in particular to a mine hoist steel wire rope tension detection device, belongs to mine hoist detection equipment technical field. BACKGROUND

[0002] In the coal mining process, the hoist is indispensable, and the hoist is erected in the mine for the transfer of ore and other objects. In actual mining operation, the tension of the hoist steel wire rope needs to be checked once a week, and the rebound wave time difference of each rope tension cannot exceed 10%, otherwise there is a safety hazard and the steel wire rope needs to be replaced.

[0003] The purpose of the above detection is to keep the static tension of the steel wire rope consistent. In the prior art, the static tension of the steel wire rope cannot be directly measured, and the main detection means is to indirectly measure by measuring the rebound wave, and the principle is that for the same type of steel wire rope, the oscillation frequency is proportional to the tension under the condition that the suspension length is consistent. The existing measurement method is manual measurement, and the specific measurement method is: at the wellhead, the steel wire rope is pushed and pulled by hand to generate oscillation, and the oscillation wave propagates downward along the steel wire rope to the suspension point and rebounds, and when the rebound wave reaches the wellhead, the amplitude can be observed to increase obviously, and a stopwatch is used to record the time of the oscillation wave returning to the wellhead. A plurality of steel wire ropes are measured to obtain the corresponding rebound wave time, and the rebound wave time difference in the specification is obtained by subtracting the minimum value from the maximum value, dividing the maximum value by 100. An invention patent with application number CN202111132369.4 discloses a tension detection device and method for measuring the tension of a mine hoist steel wire rope. The detection device comprises a laser sensing mechanism and a laser target. The laser sensing mechanism comprises a magnetic support block, a base, a support rod, a connecting block, a guide rail, a sliding block, a laser displacement sensor, a push rod, a handle, a mounting head, a rotating block, a clamping block, a slot and a clamping groove. The laser target comprises a mounting plate, a clamping block, an aluminum plate and a magnet. The present application can continuously measure the displacement of a point on the steel wire rope, the measurement frequency is fixed, and the measurement signal can be collected and processed, and finally the tension rebound time difference is obtained. Compared with the traditional manual detection, the detection error is smaller, the detection safety is higher, and the practicability is stronger. The problem of large error, inconvenient operation and safety hazard in the actual detection process in the prior art is solved

[0004] However, the device still has the following problems: when the device detects, the laser target needs to be detached from the mounting head. Since the steel wire rope is located in the wellhead, it is difficult to collect the laser target after the detection is completed.

[0005] Therefore, the utility model provides a new solution. UTILITY MODEL CONTENTS

[0006] The utility model discloses a main purpose is to solve the device after completing detection, it is difficult to collect laser target, and provide a kind of mine hoist steel wire rope tension detection device.

[0007] The utility model discloses a purpose can be achieved by adopting following technical scheme:

[0008] A kind of mine hoist steel wire rope tension detection device, including laser sensing mechanism and laser target, the laser target includes mounting plate, the side of the mounting plate is fixedly connected with clamping block, the other side of the mounting plate is fixedly connected with aluminum plate, magnet is equipped on the aluminum plate, the laser sensing mechanism includes support column, first sliding rail, laser displacement sensor, sliding block, push rod and mounting head, wherein the first sliding rail is fixedly connected at the top of the support column, the laser displacement sensor is installed at the bottom of the first sliding rail, the sliding block is slidably installed at the top of the first sliding rail, the mounting head is fixedly connected at one end of the push rod, the push rod and the sliding block are rotationally connected, the mounting head and the mounting plate are fixed by magnetic force adsorption, the side of the mounting head away from the push rod is equipped with the clamping groove matched with the clamping block, the clamping groove is circular groove, the clamping block is cylindrical clamping block, the middle part of the clamping groove is fixedly connected with screw rod, one end of the clamping block is equipped with the screw hole matched with screw rod, the bottom of the support column is connected with the adjusting seat installed at derrick type well mouth or platform type well mouth.

[0009] Preferably, the adjusting seat includes a second sliding rail and a lead screw rotatably mounted on the top of the second sliding rail, and the bottom of the support column is fixedly connected with a transmission block in transmission connection with the lead screw.

[0010] Preferably, the bottom of the transmission block is fixedly connected with a limiting block matched with the second sliding rail.

[0011] Preferably, a plurality of countersunk holes are formed on the second sliding rail.

[0012] Preferably, one end of the lead screw is connected with a crank handle.

[0013] Preferably, the two side walls of the support column are each provided with a reinforcing rod fixedly connected with the first sliding rail.

[0014] Preferably, a rotating hole for rotationally connecting with the push rod is formed on the sliding block.

[0015] Preferably, a rotating groove is formed in the middle of the sliding block, and a limiting plate is fixedly connected to the inside of the rotating groove in the middle of the push rod.

[0016] Preferably, one end of the push rod is fixedly connected with a handle, and the handle is provided with a protective pattern.

[0017] Preferably, the length of the clamping block is not less than the depth of the clamping groove, and the length of the screw rod is not longer than half of the depth of the clamping groove.

[0018] The beneficial technical effects of the utility model are as follows: according to the mine hoist steel wire rope tension detection device, the clamping groove is arranged on the mounting head, the clamping groove is a circular groove, the clamping block is a cylindrical clamping block, the push rod and the sliding block are rotationally connected, after detection, the push rod is pushed to move the mounting head to the laser target, until the clamping groove is sleeved on the clamping block, the push rod is rotated, the screw rod is screwed into the screw hole, and the laser target is fixed, the push rod is pulled back, and the laser target can be removed, so that the operation is convenient; through the arrangement of the adjusting seat, the position of the laser sensing mechanism and the laser target can be adjusted by rotating the screw rod, so that the steel wire rope detection at different positions can be achieved. BRIEF DESCRIPTION OF DRAWINGS

[0019] Figure 1 It is a whole structure schematic view according to a preferred embodiment provided by the utility model;

[0020] Figure 2 It is a support column structure schematic view according to a preferred embodiment provided by the utility model;

[0021] Figure 3 It is a push rod structure schematic view according to a preferred embodiment provided by the utility model;

[0022] Figure 4 It is a sliding block structure schematic view according to a preferred embodiment provided by the utility model;

[0023] Figure 5 It is a laser target structure schematic view according to a preferred embodiment provided by the utility model;

[0024] Figure 6 It is a second sliding rail structure schematic view according to a preferred embodiment provided by the utility model.

[0025] In the figure: 1, laser sensing mechanism; 2, laser target; 3, support column; 4, first sliding rail; 5, laser displacement sensor; 6, handle; 7, sliding block; 8, push rod; 9, mounting head; 10, clamping groove; 11, screw rod; 12, screw hole; 13, adjusting seat; 21, mounting plate; 22, clamping block; 23, aluminum plate; 24, magnet; 131, second sliding rail; 132, screw rod; 133, transmission block; 134, limiting block; 135, counterbore; 136, crank; 14, reinforcing rod; 701, rotating hole; 702, rotating groove; 15, limiting plate. DETAILED DESCRIPTION

[0026] In order to make the technical scheme of the utility model more clear and explicit to those skilled in the art, the utility model will be further described in detail below in conjunction with embodiments and drawings, but the implementation mode of the utility model is not limited to this.

[0027] As shown in the figure, Figures 1-6 The mine hoist steel wire rope tension detection device provided by the embodiment comprises a laser sensing mechanism 1 and a laser target 2, the laser target 2 comprises a mounting plate 21, one side of the mounting plate 21 is fixedly connected with a clamping block 22, the other side of the mounting plate 21 is fixedly connected with an aluminum plate 23, the aluminum plate 23 is provided with a magnet 24, the laser sensing mechanism 1 comprises a support column 3, a first sliding rail 4, a laser displacement sensor 5, a sliding block 7, a push rod 8 and a mounting head 9, wherein the first sliding rail 4 is fixedly connected at the top end of the support column 3, the laser displacement sensor 5 is installed at the bottom of the first sliding rail 4, the sliding block 7 is slidingly installed at the top of the first sliding rail 4, the mounting head 9 is fixedly connected at one end of the push rod 8, the push rod 8 and the sliding block 7 are rotationally connected, the mounting head 9 and the mounting plate 21 are fixed by magnetic force adsorption, a clamping groove 10 matched with the clamping block 22 is formed at the side of the mounting head 9 away from the push rod 8, the clamping groove 10 is a circular groove, the clamping block 22 is a cylindrical clamping block, a screw rod 11 is fixedly connected at the middle of the clamping groove 10, a screw hole 12 matched with the screw rod 11 is formed at one end of the clamping block 22, and the bottom end of the support column 3 is connected with an adjusting seat 13 installed at the wellhead type well mouth or the platform type well mouth. By arranging the clamping groove 10 on the mounting head 9, the clamping groove 10 is a circular groove, the clamping block 22 is a cylindrical clamping block, and the push rod 8 and the sliding block 7 are rotationally connected, so that in use, the clamping block 22 is placed into the clamping groove 10, at this time, the mounting head 9 and the mounting plate 21 are fixed by magnetic force adsorption, the push rod 8 is pushed to make the laser target 2 adsorbed on the steel wire rope, the push rod 8 is pulled back to make the laser target 2 separated from the mounting head 9, and the detection is completed by the laser displacement sensor 5, after the detection is completed, the push rod 8 is pushed to make the mounting head 9 move to the laser target 2, until the clamping groove 10 and the clamping block 22 are connected, the push rod 8 is rotated to make the screw rod 11 screwed into the screw hole 12, so that the laser target 2 is fixed, and the laser target 2 can be taken down by pulling back the push rod 8, and the operation is convenient.

[0028] In the embodiment, as shown in the figures, Figure 1 , Figure 2 and Figure 6 The adjusting seat 13 comprises a second sliding rail 131 and a lead screw 132 rotationally installed at the top of the second sliding rail 131, the bottom end of the support column 3 is fixedly connected with a transmission block 133 in transmission connection with the lead screw 132, the bottom of the transmission block 133 is fixedly connected with a limiting block 134 matched with the second sliding rail 131, a plurality of counterbores 135 are formed on the second sliding rail 131, and one end of the lead screw 132 is connected with a crank 136. By arranging the adjusting seat 13, the position of the laser sensing mechanism 1 and the laser target 2 can be adjusted by rotating the lead screw 132, so that the steel wire rope detection at different positions can be applied.

[0029] In the embodiment, as shown in Figure 1 , Figure 2 and Figure 3 , the two side walls of the support column 3 are each provided with a reinforcing rod 14 fixedly connected with the first sliding rail 4, one end of the push rod 8 is fixedly connected with a handle 6, the handle 6 is provided with a protective pattern, and the reinforcing rod 14 is arranged to prevent the first sliding rail 4 from tilting.

[0030] In the embodiment, as shown in Figure 1 , Figure 3 and Figure 4 , the sliding block 7 is provided with a rotating hole 701 rotatably connected with the push rod 8, the middle part of the sliding block 7 is provided with a rotating groove 702, and the middle part of the push rod 8 is fixedly connected with a limiting plate 15 located inside the rotating groove 702. The limiting plate 15 is arranged to ensure that the push rod 8 and the sliding block 7 slide synchronously.

[0031] In the embodiment, as shown in Figure 1 , Figure 2 and Figure 3 , the length of the clamping block 22 is not less than the depth of the clamping groove 10, and the length of the screw rod 11 is not longer than half the depth of the clamping groove 10. The length of the screw rod 11 is not longer than half the depth of the clamping groove 10, which prevents the length of the screw rod 11 from being too long, causing the clamping block 22 to be placed in the clamping groove 10 with a depth that is too small, thereby causing the laser target 2 to fall off.

[0032] In the embodiment, as shown in Figures 1-6 , the working process of the mine hoist steel wire rope tension detection device provided in the embodiment is as follows:

[0033] Step 1: when in use, the clamping block 22 is placed in the clamping groove 10, and the screw rod 11 is not connected with the screw hole 12 at this time, so that the mounting head 9 and the mounting plate 21 are fixed by magnetic attraction;

[0034] Step 2: the push rod 8 is pushed to make the laser target 2 adsorbed on the steel wire rope, the push rod 8 is pulled back to make the laser target 2 separated from the mounting head 9, and the detection is performed by the laser displacement sensor 5;

[0035] Step 3: after the detection is completed, the push rod 8 is pushed to make the mounting head 9 move towards the laser target 2, until the clamping groove 10 and the clamping block 22 are connected, then the push rod 8 is rotated to make the screw rod 11 rotate into the screw hole 12, thereby fixing the laser target 2, and the push rod 8 is pulled back until the laser target 2 is removed.

[0036] The above is only a further embodiment of the present application, but the protection scope of the present application is not limited thereto, any skilled person in the art can make equivalent replacement or change according to the technical scheme and concept of the present application within the scope disclosed by the present application, which belongs to the protection scope of the present application.

Claims

1. A mine hoist steel wire rope tension detection device, comprising a laser sensor mechanism (1) and a laser target (2), the laser target (2) comprises a mounting plate (21), one side of the mounting plate (21) is fixedly connected with a clamping block (22), the other side of the mounting plate (21) is fixedly connected with an aluminum plate (23), the aluminum plate (23) is provided with a magnet (24), the laser sensor mechanism (1) comprises a support column (3), a first sliding rail (4), a laser displacement sensor (5), a sliding block (7), a push rod (8) and a mounting head (9), wherein the first sliding rail (4) is fixedly connected at the top end of the support column (3), the laser displacement sensor (5) is installed at the bottom of the first sliding rail (4), the sliding block (7) is slidingly installed at the top of the first sliding rail (4), and the mounting head (9) is fixedly connected at one end of the push rod (8), characterized in that, The push rod (8) and the sliding block (7) are rotationally connected, the mounting head (9) and the mounting plate (21) are fixed by magnetic force adsorption, the side, away from the push rod (8), of the mounting head (9) is provided with a clamping groove (10) matched with the clamping block (22), the clamping groove (10) is a circular groove, the clamping block (22) is a cylindrical clamping block, the middle part of the clamping groove (10) is fixedly connected with a screw rod (11), one end of the clamping block (22) is provided with a screw hole (12) matched with the screw rod (11), and the bottom end of the supporting column (3) is connected with an adjusting seat (13) mounted at the wellhead or platform wellhead.

2. The tension detection device for mine hoist steel wire rope according to claim 1, characterized in that, The adjusting seat (13) comprises a second sliding rail (131) and a screw rod (132) rotationally installed on the top of the second sliding rail (131), and the bottom end of the supporting column (3) is fixedly connected with a transmission block (133) in transmission connection with the screw rod (132).

3. The mine hoist steel wire rope tension detection device according to claim 2, characterized in that, The bottom of the transmission block (133) is fixedly connected with a limiting block (134) matched with the second sliding rail (131).

4. The tension detection device for mine hoist steel wire rope according to claim 3, characterized in that, A plurality of countersunk holes (135) are formed in the second sliding rail (131).

5. The mine hoist steel wire rope tension detection device according to claim 4, characterized in that, One end of the screw rod (132) is connected with a crank handle (136).

6. The tension detection device for mine hoist steel wire rope according to claim 1, characterized in that, The two side walls of the supporting column (3) are each provided with a reinforcing rod (14) fixedly connected with the first sliding rail (4).

7. The tension detection device for mine hoist steel wire rope according to claim 1, characterized in that, A rotation hole (701) rotationally connected with the push rod (8) is formed in the sliding block (7).

8. The mine hoist steel wire rope tension detection device according to claim 1, characterized in that, A rotation groove (702) is formed in the middle part of the sliding block (7), and the middle part of the push rod (8) is fixedly connected with a limiting plate (15) located on the inner side of the rotation groove (702).

9. The mine hoist steel wire rope tension detection device of claim 1, wherein, One end of the push rod (8) is fixedly connected with a handle (6), and the handle (6) is provided with a protective pattern.

10. The tension detection device for mine hoist steel wire rope according to claim 1, characterized in that, The length of the clamping block (22) is not less than the depth of the clamping groove (10), and the length of the screw rod (11) is not longer than half the depth of the clamping groove (10).

Citation Information

Patent Citations

  • Tension detection device and method for measuring steel wire rope of mining elevator

    CN113959618A