Diaphragm valve durability detection platform

By designing a diaphragm valve durability testing platform that integrates manual and pneumatic valve drive mechanisms, the problem of pneumatic valve testing in the prior art has been solved, and efficient and convenient diaphragm valve durability testing has been achieved.

CN223711056UActive Publication Date: 2025-12-23AVTECH (TEXAS) VALVE TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202520171090.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-25
Publication Date
2025-12-23
Estimated Expiration
2035-01-25

AI Technical Summary

Technical Problem

Existing technologies cannot efficiently complete durability testing of pneumatic diaphragm valves, and manual valve testing systems are complex in structure and inconvenient to operate.

Method used

A diaphragm valve durability testing platform was designed, integrating manual and pneumatic valve drive mechanisms. It utilizes a geared servo motor and a solenoid valve to realize the reciprocating motion of the manual valve and the intermittent air supply of the pneumatic valve. Combined with a self-centering bench vise for fixation, the operation process is simplified.

Benefits of technology

This technology integrates durability testing of manual and pneumatic diaphragm valves, simplifying the operation process, saving labor costs, and improving testing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of diaphragm valves, and particularly relates to a diaphragm valve durability detection platform, which comprises a platform body, a manual valve fixing part, a manual valve driving mechanism, a pneumatic valve fixing part and a pneumatic valve driving mechanism are respectively arranged on the platform body, and the manual valve driving mechanism is used for driving a hand wheel of a manual valve. The diaphragm valve durability detection platform comprises a valve body, a hand wheel and a pneumatic valve driving mechanism, the hand wheel is arranged on the valve body so that the hand wheel can do reciprocating motion relative to the valve body, and the pneumatic valve driving mechanism intermittently ventilates a pneumatic valve and is used for driving the pneumatic valve to be continuously opened and closed. The diaphragm valve testing device has the advantages of being simple in structure, convenient to operate, labor-saving and the like.
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Description

Technical Field

[0001] This utility model belongs to the field of diaphragm valve technology, and specifically relates to a diaphragm valve durability testing platform. Background Technology

[0002] Diaphragm valves are a common type of shut-off valve, including manual diaphragm valves and pneumatic diaphragm valves. Diaphragm valves generally need to undergo durability testing before leaving the factory. This durability testing is usually done manually, which has disadvantages such as wasting manpower and increasing costs.

[0003] Currently, existing technologies include manual valve testing systems to replace manual testing. For example, patent CN118329418A discloses a valve testing system, including: a valve to be tested, comprising a valve body and a handle that cooperate with each other, the handle being rotatable relative to the valve body to open or close the valve; a valve mounting plate, on which the valve body is mounted; and a drive mechanism for driving the handle, enabling the handle to reciprocate relative to the valve body. The valve mounting plate is used to mount the valve to be tested, and the drive mechanism drives the handle to reciprocate relative to the valve body, thereby achieving the test of the valve's operating life during opening and closing. This testing system is reliable, low-cost, easy to install, and compact in structure, and can be used for manual valves that require extensive testing to confirm their operating life.

[0004] The aforementioned patented structure can replace manual testing of manual valves, but it cannot complete the durability test of pneumatic valves; in addition, the structure of the valve fixing plate is relatively complex and cumbersome to operate. Utility Model Content

[0005] This invention provides a diaphragm valve durability testing platform, which can solve the problems pointed out in the background art.

[0006] A diaphragm valve durability testing platform includes a platform body, on which a manual valve fixing component and a manual valve driving mechanism, as well as a pneumatic valve fixing component and a pneumatic valve driving mechanism, are respectively provided. The manual valve driving mechanism is used to drive the handwheel of the manual valve, so that the handwheel can reciprocate relative to the valve body. The pneumatic valve driving mechanism intermittently vents air to the pneumatic valve to drive the pneumatic valve to continuously open and close.

[0007] Preferably, the manual valve drive mechanism includes a power element and a handwheel mold. The handwheel mold is connected to the power output end of the power element and matches the handwheel to drive it to reciprocate.

[0008] Preferably, the handwheel mold is a mold cylinder, the handwheel is embedded in the mold cylinder, and the mold cylinder is provided with a limiting profile that matches the handwheel.

[0009] Preferably, the power component is a geared servo motor.

[0010] Preferably, the pneumatic valve drive mechanism includes an air supply system and a solenoid valve, through which intermittent air supply is controlled.

[0011] Preferably, both the manual valve fixing component and the pneumatic valve fixing component are self-centering bench vises.

[0012] Beneficial effects: This utility model provides a diaphragm valve durability testing platform that integrates the testing of manual diaphragm valves and pneumatic diaphragm valves into one testing platform. It can complete the testing of both types of diaphragm valves and has the advantages of simple structure, convenient operation, and labor saving. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the structure of this utility model.

[0014] Explanation of reference numerals in the attached figures:

[0015] The following are the labels in the diagram: Platform body 1; Manual valve fixing component 2; Power component 31; Handwheel mold 32; Fixing frame 33; Fixing plate 34; Pneumatic valve fixing component 4; Solenoid valve 51; Manual diaphragm valve 6; Pneumatic diaphragm valve 7. Detailed Implementation

[0016] The following describes a specific embodiment of the present invention in detail with reference to the accompanying drawings. However, it should be understood that the scope of protection of the present invention is not limited to the specific embodiment.

[0017] Example 1: As Figure 1 As shown, a diaphragm valve durability testing platform includes a platform body 1. The platform body 1 is respectively provided with a manual valve fixing component 2 and a manual valve driving mechanism, as well as a pneumatic valve fixing component 4 and a pneumatic valve driving mechanism. The manual valve driving mechanism is used to drive the handwheel of the manual valve, so that the handwheel can reciprocate relative to the valve body. The pneumatic valve driving mechanism intermittently vents air to the pneumatic valve to drive the pneumatic valve to continuously open and close. The manual valve fixing component 2 and the pneumatic valve fixing component 4 can both be self-centering vises. Using self-centering vises makes it easy to fix the diaphragm valve and has a self-centering function, which facilitates operation and adjustment.

[0018] Specifically, the manual valve driving mechanism comprises a power element 31 and a hand wheel mold 32, the hand wheel mold 32 is connected to the power output end of the power element 31, and the hand wheel mold 32 and the output shaft of the power element 31 are detachably connected by means of bolts, so that the hand wheel mold 32 can be replaced conveniently, the end of the output shaft is connected to a fixed disc 34, the fixed disc 34 is connected to the hand wheel mold 32 by means of bolts, so as to adapt to manual diaphragm valves 6 of different specifications, the hand wheel mold 32 is matched with the hand wheel, so as to drive the hand wheel to rotate reciprocatingly, the hand wheel mold 32 is a mold cylinder, the hand wheel is embedded in the mold cylinder, the mold cylinder is provided with a limiting contour matched with the hand wheel, and the power element 31 is a speed-reducing servo motor, which is fixed to the platform body 1 through a fixing frame 33.

[0019] Specifically, the pneumatic valve driving mechanism comprises a gas supply system, an electromagnetic valve 51 and corresponding pipelines, the intermittent air supply is controlled through the electromagnetic valve 51, that is, the pneumatic diaphragm valve 7 is intermittently supplied with air.

[0020] The gas supply system, the electromagnetic valve 51 and the power element 31 are controlled by a control system, the control system can be a PLC-based control system, the rotating opening degree of the power element 31 is controlled by the control system, and the number of times is recorded; the intermittent opening and closing of the electromagnetic valve 51 is controlled by the control system, the number of times is recorded, and corresponding display is performed.

[0021] The above disclosure is only several specific embodiments of the utility model, but the utility model embodiments are not limited to this, any change that can be thought of by any person skilled in the art should fall into the protection scope of the utility model.

Claims

1. A diaphragm valve durability testing platform, characterized by: The platform body (1) is provided with a manual valve fixing part (2) and a manual valve driving mechanism and a pneumatic valve fixing part (4) and a pneumatic valve driving mechanism respectively, the manual valve driving mechanism is used for driving the hand wheel of the manual valve, so that the hand wheel can reciprocate relative to the valve body, and the pneumatic valve driving mechanism intermittently ventilates the pneumatic valve and is used for driving the pneumatic valve to be continuously opened and closed.

2. The diaphragm valve durability testing platform of claim 1, wherein: The manual valve driving mechanism comprises a power element (31) and a hand wheel mold (32), the hand wheel mold (32) is connected to the power output end of the power element (31), and the hand wheel mold (32) is consistent with the hand wheel to drive the hand wheel to reciprocate.

3. The diaphragm valve durability testing platform of claim 2, wherein: The hand wheel mold (32) is a mold cylinder, the hand wheel is embedded in the mold cylinder, and the mold cylinder is provided with a limiting contour consistent with the hand wheel.

4. The diaphragm valve durability testing platform of claim 3, wherein: The power element (31) is a speed reduction servo motor.

5. The diaphragm valve durability testing platform of claim 1, wherein: The pneumatic valve driving mechanism comprises a gas supply system and a solenoid valve (51), and the intermittent ventilation is controlled through the solenoid valve (51).

6. The diaphragm valve durability test platform of any one of claims 1-5, wherein: The manual valve fixing part (2) and the pneumatic valve fixing part (4) are both self-centering vices.