Intelligent visual radar monitoring equipment convenient for heat dissipation

By using a stainless steel casing and aluminum metal base plate and cover plate for passive heat dissipation in the monitoring equipment, combined with active heat dissipation from temperature sensors and cooling fans, the problem of poor heat dissipation of the monitoring equipment is solved, ensuring that the equipment can work normally within a wide temperature range and improving construction safety.

CN223711816UActive Publication Date: 2025-12-23CHANGZHOU HUADA KEJIE OPTO ELECTRO INSTR
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423269932.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-12-23
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

Existing monitoring equipment has poor heat dissipation, causing the equipment to operate outside the recommended temperature range, affecting normal operation and even damaging the equipment.

Method used

The vision module and radar are directly mounted in a stainless steel housing, and the circuit board temperature is monitored by a temperature sensor. Combined with the passive heat dissipation of the cooling fan, aluminum base plate and cover plate, a combination of active and passive heat dissipation is achieved.

Benefits of technology

This improves the heat dissipation of the monitoring equipment, ensuring that the equipment operates normally within a wide temperature range, reducing the risk of equipment damage, and enhancing construction safety.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223711816U_ABST
    Figure CN223711816U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of monitoring equipment, in particular to intelligent visual radar monitoring equipment convenient for heat dissipation, which comprises a shell, a visual module and a radar, the visual module is mounted on the right side of the shell and used for collecting image data around a suspension arm, and the radar is mounted on the top of the shell and used for collecting image data around the suspension arm. The radar is located on the side close to the vision module and used for obtaining the distance between the suspension arm and the power line. Wherein the shell is made of a stainless steel material. According to the utility model, the visual module and the radar are directly installed on the housing, and the housing made of stainless steel has excellent heat conduction effect, so that passive heat dissipation of the visual module and the radar can be realized, and meanwhile, heat dissipation can be rapidly carried out to improve the heat dissipation effect of the monitoring equipment, thereby ensuring that the whole monitoring equipment can work normally all the time.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of monitoring equipment technology, and in particular to an intelligent visual radar monitoring device that facilitates heat dissipation. Background Technology

[0002] In high-voltage substation inspections, especially when cranes are operating near high-voltage power lines, crane operators often cannot clearly observe (i.e., cannot visually determine) the distance between the crane boom and the power lines. This has led to the development of monitoring equipment. Currently, the operating temperature range of these monitoring devices is -10℃ to 50℃. The entire monitoring system generates significant heat during operation (i.e., the monitoring modules (e.g., cameras, radar) and processing modules (e.g., circuit boards) produce substantial amounts of heat). If the operating temperature exceeds this range (i.e., the generated heat cannot dissipate in time), the monitoring equipment will automatically shut down due to protection mechanisms, potentially causing equipment damage and preventing the inspection from proceeding. Utility Model Content

[0003] The technical problem to be solved by this utility model is: in order to solve the technical problem that the poor heat dissipation of existing monitoring equipment affects the operation of the monitoring equipment, this utility model provides an intelligent visual radar monitoring device that facilitates heat dissipation. By improving the structure of the monitoring device, the heat dissipation effect of the monitoring device is improved, thereby ensuring that the entire monitoring device can always work normally.

[0004] The technical solution adopted by this utility model to solve its technical problem is: an intelligent visual radar monitoring device that facilitates heat dissipation, comprising: a housing, a vision module and a radar, wherein the vision module is installed on the right side of the housing and is used to collect image data around the boom, the radar is installed on the top of the housing and is located on the side close to the vision module, and the radar is used to obtain the distance between the boom and the power line; wherein: the housing is made of stainless steel.

[0005] Therefore, the vision module and radar are directly mounted on the housing, and the stainless steel housing has excellent thermal conductivity, enabling passive heat dissipation of the vision module and radar. At the same time, it can also dissipate heat quickly to improve the heat dissipation effect of the monitoring equipment, thereby ensuring that the entire monitoring equipment can always work normally.

[0006] Furthermore, specifically, it also includes: a circuit board and a cooling fan, the circuit board being installed inside the housing, the circuit board being located on the left side of the housing, and the circuit board having an embedded temperature sensor, and the cooling fan being installed on the left side of the housing and located on the left side of the circuit board.

[0007] Furthermore, specifically, it also includes a controller embedded on the circuit board, wherein the vision module, the radar, the temperature sensor, and the cooling fan are all connected to the controller. Thus, the operating temperature of the circuit board is monitored in real time by the temperature sensor. If the operating temperature of the circuit board is lower than a preset temperature value, the cooling fan does not start, and the circuit board relies solely on passive cooling. If the operating temperature of the circuit board is higher than the preset temperature value, the cooling fan starts, and the circuit board simultaneously performs passive cooling and active cooling through the cooling fan. In addition, the effectiveness of active cooling can be adjusted by changing the speed of the cooling fan.

[0008] Furthermore, specifically, it also includes: a base plate, which is located at the bottom of the housing and connected to the housing.

[0009] Furthermore, specifically, it also includes a storage battery located inside the housing, specifically on the left side of the vision module, below the radar, on the right side of the circuit board, and above the base plate. Thus, the storage battery provides power for the operation of the entire monitoring device.

[0010] Furthermore, specifically, it also includes an adsorption module, which is mounted on the base plate. The adsorption module includes a cover plate and multiple magnets, with the cover plate mounted on the base plate and the magnets mounted on the cover plate. Thus, the magnetic attraction of the magnets enables the portable assembly and disassembly of the entire monitoring device, reducing the operational difficulty of assembling and disassembling the entire monitoring device.

[0011] Furthermore, specifically, both the base plate and the cover plate are made of aluminum. Therefore, the heat generated during battery operation is passively dissipated directly through the base plate and cover plate. Since aluminum has a higher thermal conductivity than stainless steel, the heat generated by the vision module and radar during operation, after being transferred to the housing, will then be transferred along the housing to the base plate and cover plate, thus maximizing the effect of passive heat dissipation.

[0012] Furthermore, specifically, the housing has multiple heat dissipation holes positioned relative to the cooling fan. These holes allow for heat exchange between the inside and outside of the housing.

[0013] Furthermore, specifically, the antenna and wireless module are configured such that the antenna is mounted on the right side of the housing and connected to it, the wireless module is embedded in the circuit board, the antenna is connected to the wireless module, and the wireless module is connected to the controller; wherein, the image data around the boom acquired by the vision module and the distance between the boom and the power line obtained by the radar are transmitted to the display device via the wireless module and the antenna. Thus, safety protection during construction is achieved through the cooperation of the vision module and the radar. This method is simple in structure and easy to operate. The vision module can acquire images around the boom, the radar can obtain the distance between the boom and the power line in real time, and the wireless module and antenna work together to transmit the images around the boom and the distance between the boom and the power line to the display device, enabling intelligent and visual monitoring and improving the alarm accuracy of protective measures during construction.

[0014] Furthermore, specifically, it also includes a handle, which is located on the upper left side of the housing and connected to the housing. Thus, through the interaction of the handle and the magnet, the entire monitoring device can be easily disassembled and assembled, thereby reducing the operational difficulty of disassembling and assembling the entire monitoring device.

[0015] Compared with the prior art, the beneficial effects of this utility model are:

[0016] 1. This utility model directly mounts the vision module and radar onto the housing, and the stainless steel housing has excellent thermal conductivity, enabling passive heat dissipation of the vision module and radar. At the same time, it can also dissipate heat quickly to improve the heat dissipation effect of the monitoring equipment, thereby ensuring that the entire monitoring equipment can always work normally.

[0017] 2. This utility model monitors the working temperature of the circuit board in real time through a temperature sensor. If the working temperature of the circuit board is lower than the preset temperature value, the cooling fan will not start and the circuit board will only rely on passive heat dissipation. If the working temperature of the circuit board is higher than the preset temperature value, the cooling fan will start. The circuit board will simultaneously perform passive heat dissipation and active heat dissipation through the cooling fan. In addition, the effect of active heat dissipation of the circuit board can be adjusted by adjusting the speed of the cooling fan.

[0018] 3. The heat generated during the operation of the battery of this utility model is directly passively dissipated through the base plate and cover plate. Since the thermal conductivity of aluminum is higher than that of stainless steel, the heat generated during the operation of the vision module and radar will be transferred to the base plate and cover plate along the shell after being transferred to the housing. In this way, the passive heat dissipation effect can be maximized. Attached Figure Description

[0019] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0020] Figure 1 This is a first-view structural schematic diagram of the intelligent visual radar monitoring device of this utility model that facilitates heat dissipation.

[0021] Figure 2 This is a second-view structural diagram of the intelligent visual radar monitoring device of this utility model that facilitates heat dissipation;

[0022] Figure 3 An exploded view from the first perspective of the intelligent visual radar monitoring device for easy heat dissipation according to this utility model;

[0023] Figure 4 An exploded view from the second perspective of the intelligent visual radar monitoring device for easy heat dissipation according to this utility model;

[0024] Figure 5 This is a control block diagram of the intelligent visual radar monitoring device with convenient heat dissipation according to this utility model.

[0025] In the diagram: 1. Housing; 101. Heat dissipation hole; 2. Vision module; 3. Radar; 4. Circuit board; 401. Temperature sensor; 5. Cooling fan; 6. Controller; 7. Base plate; 8. Battery; 9. Adsorption module; 901. Cover plate; 902. Magnet; 10. Antenna; 11. Wireless module; 12. Handle. Detailed Implementation

[0026] The present invention will now be described in further detail with reference to the accompanying drawings. These drawings are simplified schematic diagrams, illustrating only the basic structure of the present invention, and therefore only show the components relevant to the present invention.

[0027] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "transverse," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," and "circumferential," etc., indicating the orientation or positional relationship shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, features defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.

[0028] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0029] like Figures 1 to 5 The diagram shows the preferred embodiment of this utility model. This embodiment of the intelligent visual radar monitoring device, designed for easy heat dissipation, includes: a housing 1, a vision module 2, and a radar 3. The vision module 2 is mounted on the right side of the housing 1 and is used to collect image data around the boom. The radar 3 is mounted on the top of the housing 1, located closer to the vision module 2, and is used to obtain the distance between the boom and the power line. The housing 1 is made of stainless steel. Thus, the vision module 2 and radar 3 are directly mounted on the housing 1. The stainless steel housing 1 has excellent thermal conductivity, enabling passive heat dissipation for the vision module 2 and radar 3. Simultaneously, it allows for rapid heat dissipation, improving the heat dissipation effect of the monitoring device and ensuring the entire monitoring device can always operate normally.

[0030] In this embodiment, the system further includes: a circuit board 4, a cooling fan 5, and a controller 6. The circuit board 4 is installed inside the housing 1, located on the left side of the housing 1, and a temperature sensor 401 is embedded in the circuit board 4. The cooling fan 5 is installed on the left side of the housing 1 and located on the left side of the circuit board 4. The controller 6 is embedded on the circuit board 4, and the vision module 2, radar 3, temperature sensor 401, and cooling fan 5 are all connected to the controller 6. Thus, the operating temperature of the circuit board 4 is monitored in real time by the temperature sensor 401. If the operating temperature of the circuit board 4 is lower than a preset temperature value, the cooling fan 5 is not activated, and the circuit board 4 relies solely on passive cooling. If the operating temperature of the circuit board 4 is higher than the preset temperature value, the cooling fan 5 is activated, and the circuit board 4 simultaneously performs passive cooling and active cooling through the cooling fan 5. In addition, the effect of active cooling of the circuit board 4 can be adjusted by adjusting the speed of the cooling fan 5 (i.e., the higher the speed of the cooling fan 5, the better its cooling effect).

[0031] In this embodiment, the device also includes a base plate 7 and a battery 8. The base plate 7 is located at the bottom of the housing 1 and is connected to the housing 1. The battery 8 is located inside the housing 1, specifically to the left of the vision module 2, below the radar 3, to the right of the circuit board 4, and above the base plate 7. Thus, the battery 8 provides power for the operation of the entire monitoring device.

[0032] In this embodiment, it also includes an adsorption module 9, which is mounted on the base plate 7. The adsorption module 9 includes a cover plate 901 and a plurality of magnets 902. The cover plate 901 is mounted on the base plate 7, and the magnets 902 are mounted on the cover plate 901.

[0033] In this embodiment, both the base plate 7 and the cover plate 901 are made of aluminum. Therefore, the heat generated during the operation of the battery 8 is passively dissipated directly through the base plate 7 and the cover plate 901. Since aluminum has a higher thermal conductivity than stainless steel, the heat generated by the vision module 2 and radar 3 during operation, after being transferred to the housing 1, will then be transferred along the housing 1 to the base plate 7 and the cover plate 901. This maximizes the effect of passive heat dissipation.

[0034] In this embodiment, the housing 1 has multiple heat dissipation holes 101 at a position relative to the cooling fan 5. Thus, heat exchange can be achieved between the inner and outer sides of the housing 1 through the heat dissipation holes 101.

[0035] In this embodiment, antenna 10 and wireless module 11 are connected. Antenna 10 is mounted on the right side of housing 1 and connected to housing 1. Wireless module 11 is embedded on circuit board 4, and antenna 10 is connected to wireless module 11. Wireless module 11 is connected to controller 6. The image data around the boom collected by vision module 2 and the distance between the boom and power lines obtained by radar 3 are transmitted to the display device via wireless module 11 and antenna 10. Thus, safety protection during construction is achieved through the cooperation of vision module 2 and radar 3. This method is simple in structure and easy to operate. Vision module 2 can collect images around the boom, radar 3 can obtain the distance between the boom and power lines in real time, and the cooperation of wireless module 11 and antenna 10 transmits the images around the boom and the distance between the boom and power lines to the display device, enabling intelligent and visual monitoring and improving the alarm accuracy of protective measures during construction.

[0036] For example, the vision module 2 is model RER-USB500W07-V100, the radar 3 is model Livox Mid-360, and the display device is a remote terminal or the display screen of the crane where the boom is located.

[0037] In this embodiment, a handle 12 is also included. The handle 12 is located on the upper left side of the housing 1 and is connected to the housing 1. Thus, through the cooperation of the handle 12 and the magnet 902, the entire monitoring device can be easily disassembled and assembled, thereby reducing the operational difficulty of disassembling and assembling the entire monitoring device.

[0038] The heat dissipation process of the monitoring equipment of this utility model is as follows: the vision module 2 and radar 3 achieve passive heat dissipation through the housing 1, the base plate 7 and the cover plate 901; when the temperature of the circuit board 4 is lower than the preset value, the circuit board 4 only passively dissipates heat; when the temperature of the circuit board 4 is higher than the preset value, the heat dissipation method of the circuit board 4 is a combination of passive heat dissipation and active heat dissipation of the cooling fan 5; the battery 8 achieves passive heat dissipation through the base plate 7 and the cover plate 901.

[0039] In summary, this utility model directly mounts the vision module 2 and radar 3 onto the housing 1. The stainless steel housing 1 has excellent thermal conductivity, enabling passive heat dissipation for the vision module 2 and radar 3, while also allowing for rapid heat dissipation to improve the overall heat dissipation effect of the monitoring equipment, thus ensuring the entire monitoring equipment can always operate normally. The temperature sensor 401 monitors the operating temperature of the circuit board 4 in real time. If the operating temperature of the circuit board 4 is lower than the preset temperature value, the cooling fan 5 does not start, and the circuit board 4 relies solely on passive heat dissipation. If the operating temperature of the circuit board 4 is higher than the preset temperature value, the cooling fan 5 starts, allowing the circuit board 4 to simultaneously perform passive heat dissipation and active heat dissipation through the cooling fan 5. Furthermore, the active heat dissipation effect of the circuit board 4 can be adjusted by changing the speed of the cooling fan 5. The heat generated by the battery 8 during operation is directly passively dissipated through the base plate 7 and cover plate 901. Since aluminum has a higher thermal conductivity than stainless steel, the heat generated by the vision module 2 and radar 3 during operation, after being transferred to the housing 1, will be transferred along the housing 1 to the base plate 7 and cover plate 901, thus maximizing the effect of passive heat dissipation.

[0040] The above description is based on the preferred embodiments of this utility model. Through the above description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined by the scope of the claims.

Claims

1. An intelligent visual radar monitoring device with convenient heat dissipation, characterized in that, include: Shell (1), and A vision module (2) is installed on the right side of the housing (1) and is used to acquire image data around the boom; Radar (3), which is mounted on the top of the housing (1) and located on the side close to the vision module (2), is used to obtain the distance between the boom and the power line; Wherein: the shell (1) is made of stainless steel.

2. The intelligent visual radar monitoring device with easy heat dissipation according to claim 1, characterized in that, Also includes: The circuit board (4) and the cooling fan (5) are installed inside the housing (1) and are located on the left side of the housing (1). The circuit board (4) is embedded with a temperature sensor (401). The cooling fan (5) is installed on the left side of the housing (1) and is located on the left side of the circuit board (4).

3. The intelligent visual radar monitoring device with easy heat dissipation according to claim 2, characterized in that, Also includes: The controller (6) is embedded on the circuit board (4), and the vision module (2), the radar (3), the temperature sensor (401) and the cooling fan (5) are all connected to the controller (6).

4. The intelligent visual radar monitoring device with easy heat dissipation according to claim 2, characterized in that, Also includes: The base plate (7) is located at the bottom of the housing (1) and is connected to the housing (1).

5. The intelligent visual radar monitoring device with easy heat dissipation according to claim 4, characterized in that, Also includes: The battery (8) is located inside the housing (1) and is located to the left of the vision module (2), below the radar (3), to the right of the circuit board (4), and above the base plate (7).

6. The intelligent visual radar monitoring device with easy heat dissipation according to claim 4, characterized in that, Also includes: An adsorption module (9) is mounted on the base plate (7), and the adsorption module (9) includes: A cover plate (901) and a plurality of magnets (902) are provided, wherein the cover plate (901) is mounted on a base plate (7) and the magnets (902) are mounted on the cover plate (901).

7. The intelligent visual radar monitoring device with easy heat dissipation according to claim 6, characterized in that, Both the base plate (7) and the cover plate (901) are made of aluminum.

8. The intelligent visual radar monitoring device with easy heat dissipation according to claim 2, characterized in that, The housing (1) has multiple heat dissipation holes (101) at a position relative to the cooling fan (5).

9. The intelligent visual radar monitoring device with easy heat dissipation according to claim 3, characterized in that, Antenna (10) and wireless module (11), wherein the antenna (10) is mounted on the right side of the housing (1) and connected to the housing (1), the wireless module (11) is embedded on the circuit board (4), the antenna (10) is connected to the wireless module (11), and the wireless module (11) is connected to the controller (6); The image data around the boom collected by the vision module (2) and the distance between the boom and the power line obtained by the radar (3) are transmitted to the display device through the wireless module (11) and the antenna (10).

10. The intelligent visual radar monitoring device with easy heat dissipation according to claim 1, characterized in that, Also includes: A handle (12) is located on the left side above the housing (1) and is connected to the housing (1).