Wireless node instrument laying device

Abstract

The utility model discloses a wireless node instrument laying device, which comprises a drilling mechanism, a laying mechanism, a drilling and laying station switching mechanism, an angle adjusting mechanism and a parking support mechanism, and is characterized in that the laying device is fixed on a carrier through the angle adjusting mechanism, and the angle adjusting mechanism can realize the rotary swing of the laying device in the front-back direction; the parking jacking mechanism is arranged at the bottom of the laying device, and overall lifting of the laying device is achieved based on a hydraulic cylinder perpendicular to the ground; and the drilling mechanism and the laying mechanism are vertically arranged and rotate on the same rotating shaft based on the drilling and laying station switching mechanism, so that the laying mechanism is rotated to the corresponding hole position after the drilling mechanism drills holes. The semi-automatic node laying device adopts a semi-automatic node laying mode combining automatic equipment and manual equipment, is simple in structure, guarantees the use stability while improving the laying speed, and reduces the failure rate.

Description

TECHNICAL FIELD

[0001] The utility model relates to the field of seismic exploration, in particular to a wireless node instrument distribution device. BACKGROUND

[0002] Seismic exploration technology is developing towards "two wide and one high", and the surface conditions of the construction area are becoming more and more complex, while the node instrument is smaller in weight and volume compared with the traditional wired seismic instrument, and is also simpler to lay, which is more conducive to the realization of single-point high-density technology and the improvement of construction efficiency, so more and more node instruments are put into production and use. At present, node laying mostly adopts traditional manual carrying on the shoulder, and in the face of tens of thousands of node usage in a construction project, not only a large number of manpower is needed, which is not conducive to project cost management, but also increases the risk of HSE control. With the progress of science and technology, it is an inevitable trend to improve efficiency and save labor cost. Therefore, it is an urgent need to develop a high-efficiency node instrument automatic distribution device.

[0003] In the field of foreign automatic distribution, the GTI company in the United States has developed a node distribution device, and after the GTI company independently develops the node instrument NUSEIS, a set of automatic distribution equipment for NUSEIS node instrument is manufactured. It adopts a trailer structure to provide power, a track chassis type distribution bin, a small bin and a punching device directly above, and relies on the conveying belt to convey the node instrument into the hole.

[0004] In the domestic market, because of the characteristics of high customization degree, small audience group, high development cost, etc., there is no relatively mature wireless node instrument automatic distribution equipment at present.

[0005] Combined with the development trend of wireless node instrument at home and abroad, the node development process has neglected the actual distribution difficulties to a certain extent, and the node instrument distribution has problems such as large labor cost, low work efficiency, difficulty in field distribution, large manual positioning error and high cost. If a set of wireless node instrument automatic distribution equipment can be developed on the basis of the existing one, it will have a great impact on the node instrument market. INVENTION CONTENTS

[0006] The utility model in the background art is aimed at the technical problems existing in the background art: due to the full-automatic design, the operation reaction speed is slow due to the limitation of equipment performance, and there are too many driving parts, sensors and other parts, the control program is complicated, the failure rate is high in complex and harsh field environment, and the distribution efficiency is limited. The following technical scheme is proposed:

[0007] A wireless node instrument distribution device, which comprises a drilling mechanism, a distribution mechanism, a drilling and distribution station conversion mechanism, an angle adjusting mechanism and a parking support mechanism, wherein:

[0008] The laying device is fixed on the carrier by the angle adjusting mechanism, and the angle adjusting mechanism can realize the rotary swing of the laying device in the front-rear direction;

[0009] The parking top support mechanism is arranged at the bottom of the laying device, and the first hydraulic cylinder perpendicular to the ground is used to realize the lifting of the whole laying device;

[0010] The drilling mechanism and the laying mechanism are vertically arranged and rotate on the same rotating shaft based on the drilling and laying station conversion mechanism, so that the laying mechanism is rotated to the corresponding hole position after drilling by the drilling mechanism.

[0011] Preferably, the angle adjusting mechanism is fixed on the mounting base and fixed on the carrier through the mounting base; the angle adjusting mechanism comprises a hydraulic motor with a rotating axis along the left-right direction of the carrier, so as to realize the swing of the laying device along the front-rear direction of the carrier.

[0012] Preferably, the drilling mechanism comprises a drill bit, a drilling hydraulic motor and a hydraulic cylinder, the drill bit rotates under the action of the drilling hydraulic motor and moves up and down under the action of the second hydraulic cylinder.

[0013] Preferably, the laying mechanism comprises a vertical laying cylinder and movable clamping plates arranged around the bottom, the clamping plates can fix the nodes when the clamping plates are closed, and the nodes in the laying cylinder fall into the hole position under the action of gravity when the clamping plates are opened.

[0014] Preferably, the laying cylinder has different sizes, and different models of nodes can be laid by replacing the laying cylinders with different sizes.

[0015] Preferably, the laying mechanism further comprises a third hydraulic cylinder for laying and a compaction device, the compaction device driven by the third hydraulic cylinder is used to press the nodes after the nodes are put into the hole position, so as to ensure the coupling degree of the nodes and the ground.

[0016] Preferably, the drilling and laying station conversion mechanism comprises a cross beam and a rotating shaft, the drilling mechanism and the laying mechanism are fixed on the rotating shaft, and the rotating shaft rotates to realize the rotation of the laying mechanism to the hole position after the drilling mechanism drills.

[0017] Preferably, the parking top support mechanism is fixed on the drilling and laying station conversion mechanism and comprises a first hydraulic cylinder for supporting and a supporting column, the supporting column is pressed down under the action of the first hydraulic cylinder for supporting, so as to realize the parking stability.

[0018] Preferably, the laying device further comprises a node delivery mechanism, the node delivery mechanism is a slide rail structure, the upper end of the slide rail structure is manually delivered nodes, the lower end of the slide rail structure is matched and aligned with the opening of the laying cylinder of the laying mechanism, and the nodes fall into the laying cylinder along the track.

[0019] The beneficial effects of the utility model

[0020] The utility model discloses adopt hydraulic system, rotary structure design, and the drilling distribution efficiency can guarantee, and the whole node distribution efficiency is higher. The design selection of each part fully considers the equipment operation stability, and reduces the failure rate. Meanwhile can adjust many angles, can adapt to different topography, ensure node vertical horizontal plane distribution. The utility model discloses adopt the semi-automatic node distribution mode of equipment automatic and artificial combination, simple structure, improve the distribution speed and guarantee the use stability, reduce the failure rate. BRIEF DESCRIPTION OF DRAWINGS

[0021] Fig. 1 It is the whole structure schematic diagram of the utility model

[0022] Fig. 2 It is the drilling distribution mechanism schematic diagram of the utility model

[0023] Fig. 3 It is the back schematic diagram of the utility model DETAILED DESCRIPTION

[0024] The utility model will be further described below in conjunction with the embodiment, but the protection scope of the utility model is not limited to this:

[0025] Combination Figs. 1-3 A wireless node instrument distribution device, it includes: drilling mechanism 1, distribution mechanism 2, drilling distribution station conversion mechanism 3, angle adjusting mechanism 4 and parking top support mechanism 5, wherein:

[0026] The distribution device is fixed on the carrier by the angle adjusting mechanism 4, and the angle adjusting mechanism 4 can realize the rotary swing of the distribution device in the front-back direction;

[0027] Parking top support mechanism 5 is arranged at the bottom of the distribution device, and the first hydraulic cylinder 5-1 perpendicular to the ground is used to realize the lifting of the whole distribution device;

[0028] The drilling mechanism 1 and the distribution mechanism 2 are vertically arranged and are rotated on the same rotating shaft based on the drilling distribution station conversion mechanism 3, so that the distribution mechanism 2 is rotated to the corresponding hole position after the drilling mechanism 1 drills a hole.

[0029] The angle adjusting mechanism 4 is fixed on the mounting base 7 and is fixed on the carrier through the mounting base 7;The angle adjusting mechanism 4 includes a hydraulic motor 4-1 with a rotating axis along the left-right direction of the carrier, to realize the swing of the distribution device along the front-back direction of the carrier.

[0030] The drilling mechanism 1 comprises a drill bit 1-1, a drilling hydraulic motor 1-3, and a second hydraulic cylinder 1-4, the drill bit 1-1 rotates under the action of the drilling hydraulic motor 1-3 and moves up and down under the action of the second hydraulic cylinder 1-4. The laying mechanism 2 comprises a vertical laying barrel 2-1 and movable clamping plates 2-2 arranged around the bottom, the clamping plates 2-2 can fix the nodes when closed, and the nodes in the laying barrel 2-1 fall into the hole position under the action of gravity when the clamping plates 2-2 are opened.

[0031] The laying barrel 2-1 has different sizes, and different models of nodes can be laid by replacing the laying barrel 2-1 with different sizes.

[0032] The laying mechanism 2 further comprises a third hydraulic cylinder 2-5 for laying and a compaction device 2-4, the compaction device 2-4 driven by the third hydraulic cylinder 2-5 is used to press the nodes after being placed into the hole position to ensure the coupling degree of the nodes with the ground. In the preferred embodiment, the compaction device 2-4 is a rubber cylinder mounted on the hydraulic cylinder.

[0033] The laying mechanism 2 further comprises a clamping plate switch 2-3, the clamping plate switch 2-3 moves up and down by the extension and retraction of the hydraulic cylinder, when the switch is in the high position, the movable clamping plate remains relaxed and naturally opens, and the nodes fall down; when the switch is in the low position, the movable clamping plate is fixed at the end to be in the closed state, and the nodes are clamped.

[0034] The drilling and laying station conversion mechanism 3 comprises a cross beam 3-1 and a rotating shaft 3-2, the drilling mechanism 1 and the laying mechanism 2 are fixed on the rotating shaft 3-2, and the rotating shaft 3-2 rotates to realize the conversion of the drilling mechanism 1 drilling and then the laying mechanism 2 to the hole position.

[0035] The parking top support mechanism 5 is fixed on the drilling and laying station conversion mechanism 3 and comprises a first hydraulic cylinder 5-1 for top support and a top support column 5-2, the top support column 5-2 is pressed down under the action of the first hydraulic cylinder 5-1 for top support to realize parking stability.

[0036] The laying device further comprises a node delivery mechanism 6, the node delivery mechanism 6 is a slide rail structure, the upper end of the slide rail structure is manually delivered nodes, the lower end of the slide rail structure is aligned with the opening of the laying barrel 2-1 of the laying mechanism 2, the nodes slide along the track and fall into the laying barrel 2-1.

[0037] The whole system is fixed on the carrier through the bolt of the angle adjusting mechanism 4. The angle adjusting mechanism 4 is rotated and swung in the front and back directions by ±10° through the hydraulic motor 4-1, the angle of the whole system can be adjusted to the vertical horizontal plane, and the second hydraulic cylinder 1-4 perpendicular to the ground is provided to realize the lifting of the whole system, the lifting stroke is 690mm, the top end is connected with the rotating shaft 3-2 through the cross beam 3-1, and the rotation of the rotating shaft 3-2 of the lower drilling and laying mechanism is realized through the hydraulic motor in the cross beam 3-1. The drilling mechanism 1 and the laying mechanism 2 are installed on the same rotating shaft and rotate to realize the drilling and then the laying mechanism is turned to the hole position. The specially processed top support column 5-2 (in the preferred embodiment, it is a solid cone) at the lower end of the rotating shaft is in contact with the ground to provide support and ensure stability during drilling. The drilling mechanism 1 uses the second hydraulic cylinder 1-4 to drive the drill bit to move up and down, and the hydraulic motor 1-3 drives the drill bit to rotate to realize drilling. The drill bit can be replaced with different diameters, and the drilling depth range is 100-400mm. The laying mechanism 2 is used for placing nodes, wherein the laying barrel 2-1 is provided with openable and closable movable clamping plates 2-2 around the laying barrel 2-1. When the movable clamping plates 2-2 are closed, the nodes can be fixed. When the movable clamping plates 2-2 are opened, the nodes fall into the hole position under the action of gravity. Different sizes of laying barrels 2-1 can be replaced to realize laying of different types of nodes. The laying barrel 2-1 has a compaction device 2-4 inside for laying nodes into the hole position and pressing the nodes to ensure the coupling degree of the nodes and the ground. The overall drilling and laying efficiency is about 30 seconds.

[0038] The node delivery mechanism 6 is mainly a slide rail 6-3, the upper end of the slide rail 6-3 is manually delivered nodes, the lower end of the slide rail 6-3 is aligned with the opening of the laying barrel 2-1 of the laying mechanism 2, and after the nodes slide along the track in the slide rail 6-3, the nodes fall into the laying barrel 2-1. In the preferred embodiment, the upper part and the lower part of the slide rail 6-3 are provided with upper rails 6-1 and lower rails 6-2 for the sliding of the slide rail 6-3 body. Based on the two rails, the slide rail 6-3 has different position states, including a node loading state and a node delivery state (the node loading state: the slide rail is placed at the end away from the laying barrel, and the node delivery state: the node is manually pushed out to slide along the slide rail 6-3 after the slide rail 6-3 is manually pushed to the lower end and aligned with the laying barrel 2-1).

[0039] Workflow: After the drilling and laying system is adjusted to the vertical horizontal plane and is lowered, the drilling mechanism is turned out, the parking support mechanism establishes support, the drill bit is lowered to drill, after drilling, the whole system is raised, the work position conversion mechanism operates to turn the laying mechanism out above the hole position, the whole system is lowered, the laying barrel opens the clamping plate after the parking pressure is established, the node falls into the hole position, and finally the compaction device presses the node, and the system is reset.

[0040] The specific embodiments described herein are merely illustrative of the spirit of the present application. Those skilled in the art of the present application can make various modifications or supplements to the described specific embodiments or replace them with similar ways, but will not deviate from the spirit of the present application or exceed the scope defined by the appended claims.

Claims

1. A wireless node deployment device, characterized in that... It includes: Drilling mechanism (1), laying mechanism (2), drilling and laying station conversion mechanism (3), angle adjustment mechanism (4) and parking top support mechanism (5), wherein: The laying device is fixed on the carrier by the angle adjustment mechanism (4), and the angle adjustment mechanism (4) can realize the rotary swing of the laying device in the front and rear directions; The parking top support mechanism (5) is arranged at the bottom of the laying device, and the overall lifting of the laying device is realized based on the first hydraulic cylinder (5-1) perpendicular to the ground; The drilling mechanism (1) and the laying mechanism (2) are vertically arranged and rotated on the same rotating shaft based on the drilling and laying station conversion mechanism (3), so that the laying mechanism (2) is turned to the corresponding hole position after the drilling mechanism (1) drills.

2. The apparatus of claim 1, wherein The angle adjustment mechanism (4) is fixed on the mounting base (7) and fixed on the carrier through the mounting base (7); the angle adjustment mechanism (4) includes a hydraulic motor (4-1) with a rotating axis along the left and right directions of the carrier, which realizes the swing of the laying device along the front and rear directions of the carrier.

3. The apparatus of claim 1, wherein The drilling mechanism (1) includes a drill bit (1-1), a drilling hydraulic motor (1-3), and a hydraulic cylinder (1-4), the drill bit (1-1) rotates under the action of the drilling hydraulic motor (1-3), and moves up and down under the action of the second hydraulic cylinder (1-4).

4. The apparatus of claim 1, wherein The laying mechanism (2) includes a vertical laying barrel (2-1) and movable clamping plates (2-2) arranged around the bottom, the clamping plates (2-2) can fix the nodes when closed, and the nodes in the laying barrel (2-1) fall into the hole position under the action of gravity when the clamping plates (2-2) are opened.

5. The apparatus of claim 4, wherein The size of the laying barrel (2-1) is different, and different sizes of the laying barrel (2-1) are replaced to realize laying of different types of nodes.

6. The apparatus of claim 4, wherein The laying mechanism (2) further includes a third hydraulic cylinder (2-5) for laying and a compaction device (2-4), the compaction device (2-4) driven by the third hydraulic cylinder (2-5) is used to press the nodes after being put into the hole position to ensure the coupling degree of the nodes and the ground.

7. The apparatus of claim 1, wherein The drilling and laying station conversion mechanism (3) includes a cross beam (3-1) and a rotating shaft (3-2), the drilling mechanism (1) and the laying mechanism (2) are fixed on the rotating shaft (3-2), and the rotating shaft (3-2) rotates to realize that the laying mechanism (2) is turned to the hole position after the drilling mechanism (1) drills.

8. The apparatus of claim 1, wherein The parking top support mechanism (5) is fixed on the drilling and laying station conversion mechanism (3) and includes a first hydraulic cylinder (5-1) for supporting and a supporting column (5-2), the supporting column (5-2) is pressed down under the action of the first hydraulic cylinder (5-1) for supporting to realize parking stability.

9. The apparatus of claim 1, wherein The laying device further includes a node delivery mechanism (6), the node delivery mechanism (6) is a slide rail structure, the upper end of the slide rail structure is manually delivered nodes, the lower end of the slide rail structure is aligned with the opening of the laying barrel (2-1) of the laying mechanism (2), and after the nodes slide along the track, they fall into the laying barrel (2-1).

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