Rotary counting mounting equipment

By designing a rotary counting installation device, which uses a servo motor to drive the friction disc and combines it with an optical sensor to detect the number of revolutions, the problem of existing equipment being unable to count accurately is solved. At the same time, the dust is cleaned by a dust collection component, which improves the detection accuracy and the safety of the working environment.

CN223712183UActive Publication Date: 2025-12-23克模塑胶(上海)有限公司
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Patent Information

Application Number
CN202520306640.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-25
Publication Date
2025-12-23
Estimated Expiration
2035-02-25

AI Technical Summary

Technical Problem

Existing life testing machines or durability testing benches cannot accurately count the number of rotations when simulating the usage conditions of contact points, and the dust generated during the testing process pollutes the working environment, affecting the testing accuracy and safety.

Method used

A rotary counting installation device was designed, which includes a servo motor driven friction disk system, combined with an optical sensor to detect the number of rotations, and equipped with a dust collection component to clean up dust. The part to be tested is fixed by a limit frame, so as to achieve accurate rotary counting and environmental protection.

Benefits of technology

It enables precise detection of the number of rotations at the contact point, reduces dust pollution, improves detection accuracy and safety, and ensures a clean working environment.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223712183U_ABST
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Abstract

The utility model discloses rotary counting mounting equipment, and particularly relates to the field of rotary counting mounting equipment, the rotary counting mounting equipment comprises a shell, a control panel, a driving mechanism, a friction disc, a limiting frame and a dust collection assembly, the control panel is arranged on the side end face of the shell, the driving mechanism is arranged in an inner cavity of the shell, the friction disc is arranged at the output end of the driving mechanism, and the limiting frame is arranged on the friction disc. A limiting frame is arranged around the friction disc, and a dust collection assembly is arranged below the limiting frame. A detection part is mounted on a limiting frame, the limiting frame is composed of a mounting plate and a limiting column, so that the detection part is mounted in a limited mode through the mounting plate and the limiting column, a friction disc is driven to rotate through a driving mechanism, and the number of rotation turns of a transmission shaft is detected through a detection ring and an optical sensor; and meanwhile, when the to-be-detected part is rubbed, generated dust is absorbed through the dust absorption assembly, and the effect of screening out qualified products is achieved through the structure.
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Description

TECHNICAL FIELD

[0001] The utility model relates to rotating counting installation equipment field, more specifically, the utility model relates to a rotating counting installation equipment. BACKGROUND

[0002] The equipment for measuring the life of the contact point is usually called a life tester or a durability test bench. These devices are designed to simulate the working conditions of the contact point in actual use, and evaluate the durability and life of the contact point through repeated electrical or mechanical operations. The life tester can test various types of electrical contactors, relays, switches, etc. to ensure that they meet specific quality and performance standards;

[0003] As application No. CN202410226739.8 discloses a kind of plastic rope skipping fatigue life testing device, by setting up rope skipping drive assembly can simultaneously drive for multiple groups of rope skipping, make the movement state of rope skipping simulation when being used by human, by setting up receiving assembly can be separated to multiple groups of rope skipping, by setting up the surface with different friction coefficients on multiple receiving assemblies and rope skipping contact can obtain multiple test data, and also can carry out life detection according to the use length of rope skipping, the detection of plastic rope skipping simulates high authenticity, and detection data are rich;The above device solves the problems of inaccurate test results, low test efficiency and other shortcomings, and because the test conditions are single, various situations in actual use cannot be simulated, resulting in a large difference between the test results and actual situation, but when using life tester or durability test bench to measure product, there is a strict requirement for the number of laps, and the qualified products are screened out;

[0004] Therefore, a rotating counting installation equipment is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] In order to overcome the above-mentioned defects of the prior art, the utility model provides a rotating counting installation equipment to solve the problems raised in the above background art.

[0006] To achieve the above-mentioned purpose, the utility model provides the following technical scheme: a rotating counting installation equipment, comprising a shell, a control panel, a driving mechanism, a friction disc, a limiting frame and a dust suction assembly, the control panel is installed on the side end face of the shell, and the inner cavity of the shell is provided with a driving mechanism, the output end of the driving mechanism is provided with a friction disc, and the limiting frame is arranged around the friction disc, the dust suction assembly is arranged below the limiting frame, and the bottom of the inner cavity of the shell is provided with a controller.

[0007] The driving mechanism comprises a servo motor and a first bevel gear, the servo motor is installed in the inner cavity of the shell, and the output end of the servo motor is provided with the first bevel gear; the first bevel gear is in meshing connection with a second bevel gear; the center of the upper end surface of the second bevel gear is longitudinally provided with a transmission shaft; the outer diameter surface of the transmission shaft is provided with a detection ring; one side of the detection ring is provided with an optical sensor; the end of the transmission shaft, which is away from the second bevel gear, penetrates through the upper end surface of the shell and is connected with a friction disc; the contact surface between the transmission shaft and the shell is provided with a bearing; the outer diameter surface of the detection ring is longitudinally inlaid with a reflecting sheet; the reflecting sheet and the optical sensor are in the same horizontal plane; the irradiation end of the optical sensor is located at the side end surface of the reflecting sheet; the limiting frame is buckled and installed on the upper end surface of the shell; the limiting frame is composed of an installation plate and limiting columns; the limiting columns are provided with three groups; and the three groups of limiting columns are installed on the upper end surface of the installation plate.

[0008] Preferably, the dust suction assembly comprises a suction pump and a communication pipe, the suction pump is installed on one side of the driving mechanism, the output end of the suction pump is connected with the communication pipe through the air pipe communication, the communication pipe is connected with the dust collecting box through the air pipe communication, a filter head is installed at the connection position between the air pipe and the dust collecting box, and a buckling column is longitudinally arranged at the center of the dust inlet.

[0009] Preferably, the control panel is electrically connected with the controller, the servo motor and the optical sensor are electrically connected with the controller, and the first bevel gear and the second bevel gear are in meshing connection.

[0010] Preferably, the transmission shaft and the shell are in rotating structure around the center of the bearing through the bearing, the reflecting sheet in the detection ring is in strip shape, and the outer diameter surface of the friction disc is provided with a plurality of groups of friction blocks.

[0011] Preferably, the upper end surface of the dust collecting box is in open shape, the suction pump is electrically connected with the controller, and the output end of the suction pump is in communication structure with the dust collecting box through the air pipe, the communication pipe and the filter head.

[0012] Preferably, the dust inlet is composed of two layers of filter plates, the two layers of filter plates are installed on the upper end surface of the dust collecting box, and the buckling column is longitudinally arranged at the center of the two layers of filter plates.

[0013] The technical effects and advantages of the utility model are as follows:

[0014] Compared with the prior art, the rotating counting installation device has the effects that the detection part is installed in the limiting frame, the detection part is limited and installed by the mounting plate and the limiting column, the friction disc is driven to rotate by the driving mechanism, the detection ring and the optical sensor are used to detect the rotating number of the transmission shaft, the detection environment is protected when the detection part is rubbed, and the qualified products are screened out.

[0015] Compared with the prior art, the rotating counting installation device has the effects that the detection part is installed in the limiting frame, the detection part is limited and installed by the mounting plate and the limiting column, the friction disc is driven to rotate by the driving mechanism, the detection ring and the optical sensor are used to detect the rotating number of the transmission shaft, the detection environment is protected when the detection part is rubbed, and the qualified products are screened out.

[0016] Compared with the prior art, the rotating counting installation device has the effects that the detection part is installed in the limiting frame, the detection part is limited and installed by the mounting plate and the limiting column, the friction disc is driven to rotate by the driving mechanism, the detection ring and the optical sensor are used to detect the rotating number of the transmission shaft, the detection environment is protected when the detection part is rubbed, and the qualified products are screened out. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a perspective structure schematic view of the utility model.

[0018] Figure 2 It is a side structure schematic view of the utility model.

[0019] Figure 3 It is a front cut structure schematic view of the utility model.

[0020] Figure 4 This is a top view of the structure of this utility model.

[0021] The attached figures are labeled as follows: 1. Housing; 2. Control panel; 3. Drive mechanism; 31. Servo motor; 32. First bevel gear; 33. Second bevel gear; 34. Drive shaft; 35. Detection ring; 36. Optical sensor; 4. Friction disc; 5. Limiting frame; 6. Dust collection assembly; 61. Air pump; 62. Connecting pipe; 63. Dust collection box; 64. Filter head; 65. Dust inlet; 66. Fastening post; 7. Controller. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] Example 1

[0024] As attached Figures 1 to 3 The rotary counting installation device shown includes a housing 1, a control panel 2, a drive mechanism 3, a friction disc 4, a limiting frame 5, and a dust collection assembly 6. The control panel 2 is installed on the side end face of the housing 1, and the drive mechanism 3 is provided in the inner cavity of the housing 1. The friction disc 4 is provided at the output end of the drive mechanism 3, and the limiting frame 5 is arranged around the friction disc 4. The dust collection assembly 6 is provided below the limiting frame 5, and the controller 7 is provided at the bottom of the inner cavity of the housing 1.

[0025] The drive mechanism 3 includes a servo motor 31 and a first bevel gear 32. The servo motor 31 is installed in the inner cavity of the housing 1, and the output end of the servo motor 31 is provided with the first bevel gear 32. The first bevel gear 32 is meshed with a second bevel gear 33, and a drive shaft 34 is longitudinally installed at the center of the upper end face of the second bevel gear 33. A detection ring 35 is provided on the outer diameter surface of the drive shaft 34, and an optical sensor 36 is provided on one side of the detection ring 35. The end of the drive shaft 34 away from the second bevel gear 33 passes through the upper end face of the housing 1 and connects to the friction disk 4. A bearing is provided on the contact surface between the drive shaft 34 and the housing 1. A reflective sheet is longitudinally inlaid on the outer diameter surface of the detection ring 35, and the reflective sheet and the optical sensor 36 are at the same level. The irradiation end of the optical sensor 36 is located on the side end face of the reflective sheet. A limiting frame 5 is fastened and installed on the upper end face of the housing 1. The limiting frame 5 consists of a mounting plate and limiting posts, and three sets of limiting posts are provided. All three sets of limiting posts are installed on the upper end face of the mounting plate.

[0026] Wherein: first, the part to be detected is installed on the limiting frame 5, the servo motor 31 in the driving mechanism 3 is started, the first bevel gear 32 is driven to rotate by the servo motor 31, the second bevel gear 33 is connected with the first bevel gear 32 in meshing, so that the second bevel gear 33 rotates, the transmission shaft 34 is driven to rotate by the second bevel gear 33, and finally the friction disc 4 is driven to rotate, and in the process of rotation, the transmission shaft 34 and the friction disc 4 rotate synchronously, the detection ring 35 and the optical sensor 36 detect the number of rotations of the transmission shaft 34, wherein the optical sensor 36 generates a photoelectric signal, and the photoelectric signal irradiates the reflecting sheet on the outer surface of the detection ring 35, so as to reflect the photoelectric signal, thereby realizing the effect of detecting the number of rotations of the friction disc 4, and the outer diameter surface of the friction disc 4 is provided with a friction bump, so as to realize the effect of rotating counting by friction detection of the part limited by the limiting frame 5.

[0027] Embodiment 2

[0028] On the basis of embodiment 1, the scheme in embodiment 1 is further refined in combination with the specific working mode as follows: Figures 1 to 4 as shown, see the following description in detail:

[0029] As a preferred embodiment, the dust collection assembly 6 includes a suction pump 61 and a communication pipe 62, the suction pump 61 is installed on one side of the driving mechanism 3, and the output end of the suction pump 61 is connected with the communication pipe 62 through the air pipe communication, the communication pipe 62 is connected with the dust collection box 63 through the air pipe communication, and the filter head 64 is installed at the connection between the air pipe and the dust collection box 63, the dust inlet 65 is arranged above the dust collection box 63, and the center of the dust inlet 65 is longitudinally provided with the buckling column 66, when detecting the service life or durability of the detected part, the equipment will be rubbed with the detected part, generating dust, wherein the suction pump 61 in the dust collection assembly 6 is started, the suction pump 61 is connected with the dust collection box 63 through the air pipe, the communication pipe 62 and the filter head 64, so that the dust collection box 63 generates suction force, and because the upper end surface of the dust collection box 63 is open, and the dust collection box 63 is connected with the dust inlet 65, so that the dust inlet 65 generates suction force, absorbing the dust generated in the service life or durability detection, and the buckling column 66 is used for supporting and limiting the buckling of the limiting frame 5, realizing the effect of protecting the working environment, and the device is controlled by the control panel 2 and the controller 7.

[0030] As a preferred embodiment, the control panel 2 is electrically connected with the controller 7, the servo motor 31 and the optical sensor 36 are electrically connected with the controller 7, and the first bevel gear 32 and the second bevel gear 33 are connected in meshing.

[0031] As a preferred embodiment, the transmission shaft 34 is rotatable around the bearing center by the bearing and the housing 1, the reflective pieces in the detection ring 35 are in the form of strips, and the outer diameter surface of the friction disc 4 is provided with a plurality of groups of friction blocks.

[0032] As a preferred embodiment, the upper end surface of the dust collecting box 63 is in the form of an opening, the suction pump 61 is electrically connected with the controller 7, and the output end of the suction pump 61 is connected with the dust collecting box 63 through the air pipe, the communication pipe 62 and the filter head 64.

[0033] As a preferred embodiment, the dust inlet 65 is composed of two layers of filter plates, and the two layers of filter plates are installed on the upper end surface of the dust collecting box 63, and the buckling column 66 longitudinally penetrates the center of the two layers of filter plates.

[0034] The working process of the utility model is as follows: first, install the detection part on the limiting frame 5, start the servo motor 31 in the driving mechanism 3, the servo motor 31 drives the first bevel gear 32 to rotate, the first bevel gear 32 is connected with the second bevel gear 33, so that the second bevel gear 33 rotates, the second bevel gear 33 drives the transmission shaft 34 to rotate, finally drives the friction disc 4 to rotate, and the transmission shaft 34 and the friction disc 4 rotate synchronously, the detection ring 35 and the optical sensor 36 detect the rotation number of the transmission shaft 34, the optical sensor 36 generates a photoelectric signal, and the photoelectric signal irradiates the reflective pieces on the outer surface of the detection ring 35, and the reflected photoelectric signal realizes the effect of detecting the rotation number of the friction disc 4, and the outer diameter surface of the friction disc 4 is provided with friction blocks, and the friction blocks are used for friction detection of the parts limited by the limiting frame 5, wherein when the service life or durability of the detection part is detected, the equipment will be rubbed with the detection part to generate dust, the suction pump 61 in the dust suction assembly 6 is started, the suction pump 61 is connected with the dust collecting box 63 through the air pipe, the communication pipe 62 and the filter head 64, so that the dust collecting box 63 generates suction force, and because the upper end surface of the dust collecting box 63 is in the form of an opening, and the dust collecting box 63 is connected with the dust inlet 65, so that the dust inlet 65 generates suction force.

Claims

1. A rotary counting installation device, comprising a housing (1), a control panel (2), a drive mechanism (3), a friction disc (4), a limiting frame (5), and a dust collection assembly (6), characterized in that: The control panel (2) is installed on the side end face of the housing (1), and the inner cavity of the housing (1) is provided with a drive mechanism (3). The output end of the drive mechanism (3) is provided with a friction disc (4), and a limit frame (5) is arranged around the friction disc (4). A dust collection component (6) is provided below the limit frame (5), and a controller (7) is provided at the bottom of the inner cavity of the housing (1). The drive mechanism (3) includes a servo motor (31) and a first bevel gear (32). The servo motor (31) is installed in the inner cavity of the housing (1), and the output end of the servo motor (31) is provided with the first bevel gear (32). The first bevel gear (32) is meshed with a second bevel gear (33), and a drive shaft (34) is longitudinally installed at the center of the upper end face of the second bevel gear (33). A detection ring (35) is provided on the outer diameter surface of the drive shaft (34), and an optical sensor (36) is provided on one side of the detection ring (35). The drive shaft (34) is far from... One end of the second bevel gear (33) passes through the upper end face of the housing (1) and is connected to the friction disc (4). The contact surface between the transmission shaft (34) and the housing (1) is provided with a bearing. The outer diameter surface of the detection ring (35) is longitudinally inlaid with a reflective sheet. The reflective sheet and the optical sensor (36) are at the same level. The irradiation end of the optical sensor (36) is located on the side end face of the reflective sheet. The limiting frame (5) is fastened and installed on the upper end face of the housing (1). The limiting frame (5) consists of a mounting plate and limiting posts. There are three sets of limiting posts. All three sets of limiting posts are installed on the upper end face of the mounting plate.

2. The rotary counting installation device according to claim 1, characterized in that: The dust collection assembly (6) includes an air pump (61) and a connecting pipe (62). The air pump (61) is installed on one side of the drive mechanism (3), and the output end of the air pump (61) is connected to the connecting pipe (62) through an air pipe. The connecting pipe (62) is connected to a dust collection box (63) through an air pipe, and a filter head (64) is installed at the connection between the air pipe and the dust collection box (63). A dust inlet (65) is provided above the dust collection box (63), and a fastening post (66) is longitudinally provided at the center of the dust inlet (65).

3. The rotary counting installation device according to claim 1, characterized in that: The control panel (2) is electrically connected to the controller (7), the servo motor (31) and the optical sensor (36) are both electrically connected to the controller (7), and the first bevel gear (32) and the second bevel gear (33) form a meshing connection.

4. The rotary counting installation device according to claim 2, characterized in that: The drive shaft (34) forms a rotating structure around the bearing center with the housing (1) through the bearing. The reflective sheet in the detection ring (35) is in the shape of a thin strip. The outer diameter surface of the friction disk (4) is provided with several sets of friction protrusions.

5. The rotary counting installation device according to claim 2, characterized in that: The upper surface of the dust collection box (63) is open. The air pump (61) is electrically connected to the controller (7). The output end of the air pump (61) is connected to the dust collection box (63) through an air pipe, a connecting pipe (62) and a filter head (64).

6. The rotary counting installation device according to claim 2, characterized in that: The dust inlet (65) consists of two layers of filter plates, and the upper surface of the dust collection box (63) is installed on the two layers of filter plates. The fastening column (66) is installed longitudinally through the center of the two layers of filter plates.

Citation Information

Patent Citations

  • Fatigue life testing device for plastic skipping rope

    CN117804944A