Laminated frame return line equipment

Abstract

The utility model belongs to the technical field of photovoltaic module equipment, and relates to laminated frame return line equipment, which comprises an integral frame, a laminated frame carrying device and a Z-axis moving device, the integral frame comprises a frame body, the top of the frame body is provided with two upper-layer X-axis guide rails, the upper-layer X-axis guide rails are oppositely arranged, a connecting column is connected between the upper-layer X-axis guide rails, and the upper-layer X-axis guide rails are connected with the Z-axis moving device. The Z-axis moving device is arranged on the connecting column, an upper-layer X-axis moving motor is arranged on one side of the frame body, the laminated frame carrying device comprises a frame air cylinder gripper and a frame profile frame, the Z-axis moving device comprises a moving module and a connecting device, the connecting device is connected to one side of the bottom of the moving module, and the connecting device is connected with the laminated frame carrying device. According to the utility model, the operation speed of the return line is improved, errors in operation are reduced, the consistency of assembly lamination is ensured, manual intervention is reduced, the production efficiency is improved, the mechanical structure and materials are optimized, the stability of equipment is enhanced, and the service life of the equipment is prolonged.

Description

TECHNICAL FIELD

[0001] The utility model belongs to photovoltaic module equipment technical field, concretely relates to a kind of laminated frame return line equipment. BACKGROUND

[0002] With the increasing demand for renewable energy worldwide, photovoltaic power generation has become an important development direction. The production efficiency and quality of photovoltaic modules directly affect the overall competitiveness of the photovoltaic industry chain. In the production process of photovoltaic modules, the laminating process is a key link, and the laminated frame automatic return line, as an important equipment for realizing production automation, undertakes the task of automatically returning the laminated photovoltaic modules to the next process.

[0003] The laminated frame automatic return line of photovoltaic modules is mainly used in the production process of photovoltaic modules to automatically return the laminated photovoltaic modules to the next process. It is one of the important equipment for realizing production automation, improving production efficiency and reducing human error.

[0004] Traditional photovoltaic module production lines usually rely on manual material handling between processes, which has the problems of low production efficiency, high labor intensity and high human error rate. The application of automatic return line can significantly improve production efficiency, reduce human error and promote automation and intelligentization of the production process.

[0005] Therefore, a laminated frame return line equipment is proposed. SUMMARY

[0006] The utility model aims at providing a laminated frame return line equipment with automatic laminated frame return production function, which solves the problem of manual material handling between processes in the prior art, which has the problems of low production efficiency, high labor intensity and high human error rate.

[0007] To achieve the above-mentioned purpose, the utility model adopts the technical scheme that the utility model provides a laminated frame return line equipment, which comprises a whole frame, a laminated frame carrying device and a Z-axis moving device. The whole frame comprises a frame body, the top of which is provided with an upper X-axis guide rail. The number of upper X-axis guide rails is two, which are oppositely arranged. A connecting column is connected between the upper X-axis guide rails. The Z-axis moving device is arranged on the connecting column. An upper X-axis moving motor is arranged on one side of the frame body. The laminated frame carrying device comprises a frame edge cylinder gripper and a frame edge profile frame. The Z-axis moving device comprises a moving module and a connecting device. The connecting device is connected to one side of the bottom of the moving module. The connecting device connects the laminated frame carrying device.

[0008] As a preferred embodiment, the number of frame edge cylinder grippers is four, which are arranged at the four corners of the frame edge profile frame.

[0009] Preferably, the power range of the upper X-axis moving motor is 1-5kw.

[0010] Preferably, the upper X-axis moving motor is connected to the upper X-axis guide rail, and a speed reduction device is arranged between the upper X-axis moving motor and the upper X-axis guide rail.

[0011] Preferably, the moving module is a Z-axis moving motor.

[0012] Preferably, the safety protection device comprises a photoelectric sensor and an emergency stop switch.

[0013] Compared with the prior art, the utility model has the advantages and positive effects that,

[0014] 1. The utility model improves the operation speed of the return line, reduces the error in operation, ensures the consistency of the assembly lamination, reduces manual intervention, improves production efficiency, optimizes the mechanical structure and material, and enhances the stability and service life of the equipment.

[0015] 2. The utility model has the automatic return production function of the lamination frame, solves the problems of low production efficiency, high labor intensity and high human operation error rate of the material carrying between processes in the prior art. DRAWINGS

[0016] In order to more clearly illustrate the technical scheme of the embodiments of the utility model, the drawings needed in the embodiment description will be simply introduced below, and obviously, the drawings in the following description are some embodiments of the utility model, and those skilled in the art can also obtain other drawings according to these drawings without paying creative labor.

[0017] Figure 1 It is a kind of lamination frame return line equipment overall structure diagram;

[0018] Figure 2 It is a kind of lamination frame return line equipment overall frame structure diagram;

[0019] Figure 3 It is a kind of lamination frame return line equipment lamination frame carrying device structure diagram;

[0020] Figure 4 It is a kind of lamination frame return line equipment Z-axis moving device structure diagram;

[0021] In the above drawings, 1, overall frame, 2, lamination frame carrying device, 3, Z-axis moving device, 4, connecting column, 11, frame body, 12, upper X-axis guide rail, 13, upper X-axis moving motor, 21, frame profile frame, 22, frame cylinder gripper, 31, connecting device, 32, moving module. Detailed Implementation

[0022] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.

[0023] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0024] Example 1, as Figures 1-4 As shown, a laminated frame return line device includes an overall frame 1, a laminated frame handling device 2, and a Z-axis moving device 3. The overall frame 1 is used to support and fix the components of the laminated frame, improve the stability during handling, and prevent tilting or damage. The design takes into account both lightweight and strength, reducing energy consumption while ensuring the safe operation of the equipment.

[0025] The overall frame 1 includes a frame body 11, with an upper X-axis guide rail 12 at the top of the frame body 11. There are two upper X-axis guide rails 12 arranged opposite each other and connected by a connecting column 4. A Z-axis moving device 3 is installed on the connecting column 4. An upper X-axis moving motor 13 is installed on one side of the frame body 11. The laminated frame handling device 2 includes a frame cylinder gripper 22 and a frame profile frame 21. The frame profile frame 21 provides support and structural support for the entire laminated frame, ensuring its stability during handling. It features a lightweight design and good mechanical strength, effectively resisting external damage. The frame cylinder gripper 22 is responsible for gripping and holding the laminated photovoltaic modules, ensuring stability and safety during handling. It adopts a pneumatic control method to achieve fast and accurate gripping, improving handling efficiency.

[0026] The Z-axis moving device 3 includes a moving module 32 and a connecting device 31. The connecting device 31 is connected to the bottom side of the moving module 32 and to the frame 21 of the laminating frame transport device 2. The Z-axis moving device 3 is responsible for adjusting the vertical height of the laminating frame transport device 2 and regulating the up-and-down movement of the laminating frame. The connecting device 31, located on the bottom side of the moving module 32, acts as an interface to the laminating frame transport device 2, providing mechanical stability and ensuring structural rigidity. The connection point is designed with easy installation and disassembly for quick replacement or maintenance.

[0027] The upper X-axis guide rail 12 drives the continuous column 4 to move horizontally to ensure smooth movement of the laminated frame, and a transmission device is arranged to enable the laminated frame to move quickly and accurately.

[0028] The frame body 11 serves as a structure for supporting other components, ensures stability, provides flexibility in spatial arrangement, supports components in various configurations, has good anti-seismicity and strength, and can withstand dynamic loads generated during equipment operation. The upper X-axis moving motor 13 drives the upper X-axis guide rail 12 to move horizontally, providing horizontal displacement for the laminated frame. The upper X-axis moving motor 13 uses a high-efficiency motor to provide stable and powerful power, improving the working efficiency of the entire production line and ensuring that the equipment can move according to the set trajectory.

[0029] Now let's talk about the specific design of the above key components:

[0030] The four edge frame air cylinder grippers 22 are arranged at the four corners of the edge frame profile frame 21. Each edge frame air cylinder gripper 22 is composed of an air cylinder and a clamping assembly. The air cylinder is responsible for grabbing and releasing actions, and the clamping assembly forms a grabbing structure. Four edge frame air cylinder grippers 22 are designed and arranged at the four corners of the edge frame profile frame 21 to evenly distribute the grabbing force and enhance the stability of grabbing.

[0031] The power range of the upper X-axis moving motor 13 is 1-5kw. The upper X-axis moving motor 13 with a power range of 1-5kW is selected to meet the needs of different carrying loads. The upper X-axis moving motor 13 can be driven by frequency conversion to realize precise control and adjustment of speed. The driving mechanism is a combination of lead screw transmission or rack and pinion to ensure smooth horizontal movement of the components.

[0032] The upper X-axis moving motor 13 is connected to the upper X-axis guide rail 12, and a speed reduction device is arranged between the upper X-axis moving motor 13 and the upper X-axis guide rail 12. The upper X-axis moving motor 13 provides driving power for the upper X-axis guide rail 12, and cooperates with the speed reduction device to adjust the movement speed and torque to meet the required vertical movement accuracy. The speed reduction device can use a gear reducer to reduce the output speed of the motor and improve the transmission capacity to ensure stability during movement.

[0033] The moving module 32 is a Z-axis moving motor, which is specifically composed of a Z-axis moving motor, a lead screw or a guide rail and a slider. They are common existing mechanisms that can move smoothly in the vertical direction.

[0034] The safety guard comprises a photoelectric sensor and an emergency stop switch. The photoelectric sensor uses a high-sensitivity photoelectric switch to monitor the operating area in real time, and monitors the approach of personnel and equipment. When the sensor detects an abnormal situation, such as an obstacle or personnel entering the operating area, a signal is sent to stop the equipment. The emergency stop switch is arranged at a position in the operating area that is easy to reach. In an emergency, the user can press the switch to immediately interrupt all operation of the equipment, thereby ensuring the safety of the operator.

[0035] The standard parts used in the utility model can be purchased from the market, and the special-shaped parts can be ordered according to the description and the drawings, the specific connection mode of each part adopts the conventional means such as bolts, rivets and welding in the prior art, the mechanical parts and equipment adopt the conventional types in the prior art, the circuit connection adopts the conventional connection mode in the prior art, and details are not described herein, and the contents not described in detail in the description belong to the prior art known to those skilled in the art.

[0036] The above is only a preferred embodiment of the utility model, and does not limit other forms of the utility model. Any skilled person in the art can change or modify the above disclosed technical content into equivalent embodiments applied to other fields, but any simple modification, equivalent change and modification made on the basis of the technical essence of the utility model to the above embodiments still belong to the protection scope of the technical scheme of the utility model.

Claims

1. A laminating frame return line device, characterized in that, The device includes an overall frame, a laminated frame transport device, and a Z-axis moving device. The overall frame includes a frame body with two upper X-axis guide rails arranged opposite each other on the top of the frame body. A connecting column connects the upper X-axis guide rails. The Z-axis moving device is mounted on the connecting column. An upper X-axis moving motor is mounted on one side of the frame body. The laminated frame transport device includes a frame cylinder gripper and a frame profile frame. The Z-axis moving device includes a moving module and a connecting device. The connecting device is connected to the bottom side of the moving module and is connected to the laminated frame transport device.

2. The lamination frame return line device according to claim 1, characterized in that, The number of frame cylinder grippers is four, which are set at the four corners of the frame profile.

3. The lamination frame return line device according to claim 1, characterized in that, The power range of the upper X-axis moving motor is 1-5kw.

4. A lamination frame return line device according to claim 1, characterized in that, The upper X-axis moving motor is connected to the upper X-axis guide rail, and a speed reduction device is provided between the upper X-axis moving motor and the upper X-axis guide rail.

5. A lamination frame return line device according to claim 1, characterized in that, The moving module is a Z-axis moving motor.

6. A lamination frame return line device according to claim 1, characterized in that, It also includes safety protection devices, which include photoelectric sensors and emergency stop switches.

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