Low-noise paint production dispersing device
By employing a vibration-damping and sound-insulating design and a servo motor-controlled stirring system, the noise, vibration, and paint residue problems of traditional dispersion devices have been solved, achieving low-noise and high-efficiency paint production, improving the uniformity and fineness of the paint, and reducing maintenance costs.
Patent Information
- Application Number
- CN202422916700.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-11-28
AI Technical Summary
Traditional dispersion devices have low mixing efficiency in paint production, accompanied by high noise and vibration, which affects the health of operators. In addition, paint tends to stick to the sidewalls, resulting in waste and uneven quality.
The system employs shock-absorbing springs and sound-insulating sleeves to reduce noise and vibration, a servo motor to control the stirring rod speed, a dispersing shaft and scraper to work together to prevent paint residue, and a guide tube to ensure continuous paint flow.
It significantly reduces noise and vibration, improves paint uniformity and smoothness, prevents waste, enhances production efficiency and quality, and provides a quiet and comfortable working environment.
Smart Images
Figure CN223716896U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to paint production and processing device technical field, especially, relate to a low noise's paint production dispersion device. BACKGROUND
[0002] In the paint production process, the dispersion process is crucial, it requires paint and pigment can be uniform stirring, to ensure that the final quality of the paint; However, the traditional dispersion device in this process has many deficiencies; These devices usually only rely on the stirring rod for simple and fast stirring, the mixing efficiency of this way is relatively low, and is accompanied by a large noise and vibration; This noise and vibration not only pose a potential threat to the physical and mental health of the operator, but also may disturb the tranquility of the surrounding environment;
[0003] In addition, the traditional dispersion device also has another significant problem in the mixing and dispersion process of paint: paint is easy to adhere to the side wall of the stirring equipment, and the traditional equipment often lacks effective removal mechanism, resulting in paint cannot be fully utilized, causing material waste; More importantly, this adhesion phenomenon also affects the uniformity and delicacy of the paint, so that the quality of the paint is uneven, it is difficult to meet the strict demand of modern industry for high quality paint. SUMMARY
[0004] The utility model provides a low noise's paint production dispersion device, it aims at solving the problem that traditional dispersion device in paint production relies on simple stirring to cause mixing efficiency to be low, is accompanied by big noise and vibration to threaten personnel health and environmental tranquility, and paint is easy to adhere to the side wall and causes waste, affects quality uniformity and delicacy, is difficult to satisfy high quality demand.
[0005] The utility model is such realization, a low noise's paint production dispersion device, including support base, the upper end surface of support base is recessed downward and forms assembly cavity, a plurality of shock absorber springs are established in the bottom position of assembly cavity, a plurality of shock absorber springs are integrated with damper, the receiving plate is established on a plurality of shock absorber springs, and the receiving plate is slidingly connected with support base, the processing bin is established on the receiving plate, and the outer surface of processing bin is provided with sound insulation sleeve, wherein the top position of processing bin is provided with feeding port communicated with its inner chamber, and the sealing cover is hingedly connected on the feeding port, the electric push rod is established on one side of the upper surface of processing bin, the connecting plate is established on the telescopic end of electric push rod, the mounting shaft is connected to the bottom position of connecting plate, and the side away from connecting plate of mounting shaft is rotationally connected with sealing cover.
[0006] Preferably, a group of mounting blocks are symmetrically arranged on the two side walls of the processing bin, a guide rod is arranged at the bottom of each of the two mounting blocks, and the side away from the mounting block of each guide rod is connected with the support base.
[0007] Preferably, the lower part of the processing chamber cavity is provided with a filter screen, which separates the processing chamber into an upper cavity and a lower cavity, a stirring rod is rotationally fitted in the upper cavity, and a plurality of groups of dispersion shafts are provided on the outer side of the stirring rod, and the outer side of each group of adjacent dispersion shafts is provided with a same scraper.
[0008] Preferably, the top of the processing chamber is provided with a servo motor, and the output end of the servo motor is in key fixed connection with the end of the stirring rod.
[0009] Preferably, the lower part of the outer side of the processing chamber is provided with a discharge valve, and the two ends of the discharge valve are both communicated with material guide pipes, and one of the material guide pipes extends into the lower cavity.
[0010] Preferably, the outer side wall of the processing chamber is provided with a transparent window.
[0011] Compared with the prior art, the embodiments of the present application have the following beneficial effects:
[0012] Firstly, the damping structure in the supporting base cooperates with the sound insulation sleeve on the outer surface of the processing chamber, effectively reducing the vibration and noise generated during work; these designs not only improve the stability and durability of the device, but also significantly reduce the interference of noise on the external environment, providing a more peaceful and comfortable working environment for the operator; at the same time, the efficient sound insulation and damping performance also helps to prolong the service life of the device and reduce the maintenance cost.
[0013] Secondly, the rotating speed and rotating direction of the stirring rod of the device can be flexibly adjusted according to different paint formulas and processing requirements; such precise control ensures that the paint is fully mixed and dispersed in the processing chamber, improving the uniformity and fineness of the paint; in addition, the cooperative work of the dispersion shaft and the scraper not only improves the dispersion efficiency, but also effectively prevents the residual of the paint on the inner wall of the processing chamber, maintaining the cleanliness of the processing chamber; at the same time, the precise design of the material guide pipe and the discharge valve ensures the smooth, continuous flow and quantitative discharge of the paint, providing convenience for the subsequent processing and use of the paint. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 is a schematic diagram of the three-dimensional structure of the utility model;
[0015] Figure 2 is a schematic diagram of the cross-sectional structure of the supporting base of the utility model;
[0016] Figure 3 is a schematic diagram of the cross-sectional structure of the processing chamber of the utility model;
[0017] Figure 4 is a schematic diagram of the material guide pipe connecting structure of the utility model;
[0018] In the figure: 1, support base; 2, shock absorbing spring; 3, receiving plate; 4, processing bin; 5, soundproof sleeve; 6, feeding port; 7, sealing cover; 8, electric push rod; 9, mounting shaft; 10, mounting block; 11, guide rod; 12, filter screen; 13, stirring rod; 14, dispersion shaft; 15, scraper; 16, servo motor; 17, discharge valve; 18, material guide pipe; 19, window; 20, connecting plate. DETAILED DESCRIPTION
[0019] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this application belongs; the terminology used in the description herein is for describing particular embodiments only and is not intended to be limiting of the application; the present application will be described with reference to the drawings and detailed description herein, the terminology used in the description and claims of this patent and the foregoing drawing description are not intended to be all inclusive of the terms specifically utilized in the present application, and are intended to be inclusive of numerous additional terms as well.
[0020] Reference herein to "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the application. The appearances of the phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are they necessarily mutually exclusive of one another. As will be apparent to those of ordinary skill in the art, embodiments described herein can be combinable with other embodiments.
[0021] The utility model discloses an oil paint production dispersion device of low noise, as shown in Figures 1-4 The utility model discloses an oil paint production dispersion device of low noise, as shown in
[0022] It needs to be explained that, since the traditional dispersion device relies on simple stirring in paint production, resulting in low mixing efficiency, accompanied by large noise and vibration, threatening the health of personnel and the peace of the environment, and the paint is easy to adhere to the side wall, causing waste, affecting the quality uniformity and delicacy, it is difficult to meet the high quality demand, the scheme through the efficient shock absorption and sound insulation design and flexible stirring control system, not only significantly reduces the working noise and vibration, creates a quiet and comfortable working environment for the operator, at the same time, ensures that the paint is fully mixed and dispersed during processing, improves the uniformity and delicacy of the paint, effectively prevents paint residue, and realizes the smooth continuous flow and quantitative discharge of the paint, thereby greatly improving the efficiency and quality of paint production, reducing maintenance cost, and bringing great convenience for subsequent processing and use of paint.
[0023] Specifically, in the embodiment, the scheme mainly includes a support base 1, first, the whole device is established on the support base 1, the support base 1 is designed with a recessed assembly cavity, a plurality of shock absorber springs 2 are arranged at the bottom of the assembly cavity, the shock absorber springs 2 not only play a supporting role, but also integrate a damper, which can effectively absorb and reduce the vibration and noise generated by the device during work, improve the stability and quietness of the whole device; a receiving plate 3 is installed on the shock absorber springs 2 and is in sliding cooperation with the support base 1, this design allows the receiving plate 3 and the components thereon to have a certain buffer space when subjected to vibration, further reducing the influence of noise and vibration;
[0024] The top of the processing bin 4 is designed with a feeding port 6 for adding paint raw materials into the bin; a sealing cover 7 is hingedly connected to the feeding port 6 to ensure that the environment in the processing bin 4 can be kept closed during work, avoiding paint splashing out or foreign matter entering; in order to realize the automatic opening and closing of the sealing cover 7, an electric push rod 8 is arranged on one side of the upper surface of the processing bin 4; when it is necessary to add raw materials into the processing bin 4, the electric push rod 8 is started to push the sealing cover 7 to rotate around the hinge point through the connecting plate 20 and the mounting shaft 9, opening the feeding port 6; after the addition is completed, the electric push rod 8 moves in the opposite direction to close the sealing cover 7 again, restoring the closed state of the processing bin 4.
[0025] As shown in the further preferred embodiment of the utility model, Figures 1-2 As shown in the further preferred embodiment of the utility model,
[0026] In the embodiment, the guide rod 11 ensures that the processing bin 4 has a stable support and guide system in the vertical direction, and can maintain relative stability of its position even when rotating at high speed or subjected to external forces, thereby providing stable support and guidance and ensuring stability and accuracy of the low-noise paint production dispersion device during operation.
[0027] In the further preferred embodiment of the utility model, as shown in Figure 3 The lower part of the inner cavity of the processing bin 4 is provided with a filter screen 12, the filter screen 12 divides the processing bin 4 into an upper cavity and a lower cavity, a stirring rod 13 is rotatably arranged in the upper cavity, and a plurality of dispersion shafts 14 are arranged on the outer side of the stirring rod 13.
[0028] In the embodiment, with the rotation of the stirring rod 13, the dispersion shafts 14 and the scrapers 15 are started, and they work together to strongly mix and disperse the paint; the dispersion shafts 14 finely grind the paint raw materials by using the shear force generated by the rotation, and the scrapers 15 move closely to the inner wall of the processing bin 4, effectively scraping off the paint adhered to the wall and re-introducing the paint into the mixed liquid; this design not only significantly improves the dispersion efficiency of the paint, but also ensures that the inside of the processing bin 4 is always clean, avoiding the problems of waste and possible impact on product quality caused by paint residues;
[0029] After sufficient mixing and dispersion for a period of time, the paint gradually becomes uniform and fine; at this time, the paint flows into the lower cavity through the filter screen 12, marking the completion of the dispersion process.
[0030] In the further preferred embodiment of the utility model, as shown in Figure 3 The top of the processing bin 4 is provided with a servo motor 16, and the output end of the servo motor 16 is fixedly connected with the end of the stirring rod 13.
[0031] In the embodiment, the precise control of the servo motor 16 enables the rotation speed and direction of the stirring rod 13 to be adjusted according to the formula and processing requirements of the paint; for example, for a paint formula that needs to be strongly dispersed, the rotation speed of the stirring rod 13 can be increased; for a paint formula that needs to be gently mixed, the rotation speed of the stirring rod 13 can be reduced; in addition, the servo motor 16 can also realize intermittent rotation or reverse rotation of the stirring rod 13, so as to further improve the dispersion effect and uniformity of the paint.
[0032] In the further preferred embodiment of the utility model, as shown in Figure 4As shown, the lower part of the outside of the processing bin 4 is provided with a discharge valve 17, and both ends of the discharge valve 17 are communicated with guide pipes 18, one of which extends into the lower cavity.
[0033] In this embodiment, during the process of paint flowing out, the design of the guide pipe 18 ensures that the paint can flow out smoothly and continuously, avoiding problems caused by poor flow or blockage, and at the same time, the precise control of the discharge valve 17 ensures that the discharge amount of the paint can be adjusted as needed, thereby realizing the quantitative discharge and collection of the paint.
[0034] In further preferred embodiments of the present application, as shown in the drawings, Figures 1-2 The outer wall of the processing bin 4 is provided with a transparent window 19.
[0035] In this embodiment, the transparent window 19 provides users with the convenience of directly observing the paint processing process, which helps users better control and process paint and improves the operating efficiency and product quality of the entire low-noise paint production dispersion device.
[0036] Working principle: The inside of the supporting base 1 of the device is designed with a recessed assembly cavity, and a plurality of shock-absorbing springs 2 are carefully arranged at the bottom of the assembly cavity. The shock-absorbing springs 2 not only provide necessary support force, but also integrate damper function, can efficiently absorb and significantly reduce the vibration and noise generated during the working process of the device, thereby enhancing the stability and quietness of the whole; The receiving plate 3 above the shock-absorbing spring 2 is connected with the supporting base 1 through sliding fit, and this design gives the receiving plate 3 and the components above it a certain buffer space, effectively reducing the influence of vibration and noise, and further improving the stability of the device; The processing bin 4 is fixedly installed on the receiving plate 3, and the outer surface of the processing bin 4 is tightly wrapped by the soundproof sleeve 5. This innovative design greatly reduces the interference of working noise on the external environment, ensuring the tranquility of the production environment.
[0037] The top of the processing bin 4 is specially provided with a feeding port 6 for conveniently and accurately adding paint raw materials into the bin; The sealing cover 7 is hingedly connected above the feeding port 6, ensuring the sealing of the internal environment of the processing bin 4 during work, effectively preventing paint from splashing out or external impurities from entering; In order to realize the automatic operation of the sealing cover 7, the device integrates an electric push rod 8 on one side of the upper surface of the processing bin 4. When it is necessary to add raw materials, the electric push rod 8 is started to drive the sealing cover 7 to rotate around the hinge point through the connecting plate 20 and the mounting shaft 9, easily opening the feeding port 6; After the addition is completed, the electric push rod 8 operates in reverse to tightly close the sealing cover 7, quickly restoring the sealing state of the processing bin 4.
[0038] In order to ensure the stability of the processing bin 4 when rotating at high speed or under external force, the guide rod 11 is ingeniously arranged on both sides of the processing bin 4, providing stable support and precise guidance for the device, significantly improving the quality and efficiency of dispersion processing, and further reducing noise and vibration.
[0039] The servo motor 16 serves as a power source, and its precise control enables flexible adjustment of the rotating speed and direction of the stirring rod 13 to adapt to different paint formulations and processing requirements. As the stirring rod 13 rotates, the dispersion shaft 14 and the scraper 15 work together to efficiently mix and disperse the paint. The dispersion shaft 14 uses its powerful shearing force to refine the paint raw materials, while the scraper 15 closely adheres to the inner wall of the processing bin 4 and moves to scrape off the attached paint and re-mix it into the mixed liquid, ensuring the cleanliness of the processing bin 4 and avoiding potential problems caused by paint residue.
[0040] After a period of thorough mixing and dispersion, the paint becomes uniform and fine, and then smoothly flows into the lower cavity through the filter screen 12, marking the completion of the dispersion process. In this process, the design of the guide pipe 18 ensures smooth and continuous flow of the paint, avoiding the risk of poor flow or blockage. At the same time, the precise control of the discharge valve 17 enables flexible adjustment of the discharge amount of the paint according to actual needs, realizing quantitative discharge and efficient collection of the paint.
[0041] It should be noted that for the foregoing embodiments, in order to simply describe, they are all expressed as a series of action combinations, but those skilled in the art should know that the present application is not limited by the described action sequence, because according to the present application, certain steps can be performed in other order or simultaneously. Secondly, those skilled in the art should know that the embodiments described in the specification all belong to preferred embodiments, and the actions and modules involved are not necessarily necessary for the present application.
[0042] In several embodiments provided by the present application, it should be understood that the disclosed device can be implemented by other means. For example, the device embodiments described above are only illustrative, such as the division of the above units, which can have another division manner when actually implemented, such as combining or integrating multiple units or components into another system, or some features can be ignored or not executed. In addition, the coupling or communication connection between the displayed or discussed units can be through some interfaces, indirect coupling or communication connection between devices or units, which can be electrical or other forms.
[0043] The units described as separate components above can or can not be physically separate, and the components displayed as units can or can not be physical units, that is, can be located in one place, or can be distributed to multiple network units. Part or all of the units can be selected to achieve the purpose of the embodiment scheme according to actual needs.
[0044] The above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the protection scope of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all the embodiments. Based on these embodiments, all other embodiments obtained by those skilled in the art without creative labor belong to the scope to be protected by the present application. Although the present application has been described in detail with reference to the above embodiments, those skilled in the art can still combine, add or delete or make other adjustments to the features in each embodiment of the present application according to the circumstances without creative labor, so as to obtain different other technical solutions which do not deviate from the concept of the present application in essence. These technical solutions also belong to the scope to be protected by the present application.
Claims
1. A low noise paint production dispersing device, characterized in that, The utility model relates to a kind of processing warehouse, including: Support base (1), the upper end of the support base (1) is concave downward and forms assembly cavity; Several shock absorbers (2) are arranged at the bottom of the assembly cavity, and several shock absorbers (2) are integrated with damper in each; Supporting plate (3) is arranged on several shock absorbers (2), and the supporting plate (3) is slidingly connected with the support base (1); Processing warehouse (4) is arranged on the supporting plate (3), and the outer surface of the processing warehouse (4) is provided with soundproof sleeve (5); Wherein, the top of the processing warehouse (4) is provided with feeding port (6) communicated with its inner cavity, and the feeding port (6) is hingedly connected with sealing cover (7); Electric push rod (8) is arranged on the upper surface of the processing warehouse (4); Connecting plate (20) is arranged on the telescopic end of the electric push rod (8); The bottom of the connecting plate (20) is connected with mounting shaft (9); The side, away from the connecting plate (20), of the mounting shaft (9) is rotatably connected with the sealing cover (7).
2. A low noise paint production dispersing device as claimed in claim 1, characterized in that A group of mounting blocks (10) are symmetrically arranged on the two side walls of the processing warehouse (4), and the bottom of the two mounting blocks (10) is provided with guide rod (11), and the side, away from the mounting block (10), of the two guide rods (11) is connected with the support base (1).
3. A low noise paint production dispersing apparatus as claimed in claim 2, wherein The lower part of the inner cavity of the processing warehouse (4) is provided with filter screen (12), and the filter screen (12) divides the processing warehouse (4) into upper cavity and lower cavity, and the outer side of the stirring rod (13) is rotatably connected with the upper cavity, and the outer side of the stirring rod (13) is provided with several groups of dispersion shafts (14), and the outer side of each group of adjacent several dispersion shafts (14) is provided with the same scraper (15).
4. A low noise paint production dispersing apparatus as claimed in claim 3, wherein The top of the processing warehouse (4) is provided with servo motor (16), and the output end of the servo motor (16) is fixedly connected with the end of the stirring rod (13) by key.
5. A low noise paint production dispersing apparatus as claimed in claim 4, wherein The lower part of the outer side of the processing warehouse (4) is provided with discharge valve (17), and the two ends of the discharge valve (17) are communicated with guide pipe (18), and one guide pipe (18) extends into the lower cavity.
6. A low noise paint production dispersing apparatus as claimed in claim 5, wherein The outer wall of the processing warehouse (4) is provided with transparent window (19).