Urban sludge compost moisture adjusting device
By using a town sludge composting moisture regulation device, which employs gear drive and spiral transmission mechanism, the problems of low efficiency and poor uniformity in sludge moisture content regulation have been solved, achieving efficient and uniform sludge moisture content regulation.
Patent Information
- Application Number
- CN202520258592.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2035-02-18
AI Technical Summary
Existing technologies are insufficient to efficiently adjust urban sludge with different moisture contents to achieve a specific moisture content, resulting in problems such as high labor costs and uneven moisture distribution.
The device, which includes first and second mixing containers, a spiral conveying pipe and a drive motor, uses gear drive and spiral transmission mechanism, combined with a moisture content sensor and an electromagnetic clutch structure, to achieve mixing and adjustment of sludge with different moisture contents.
It achieves efficient and uniform adjustment of sludge moisture content, reduces manpower consumption, and improves operational efficiency and the uniformity of moisture distribution.
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Figure CN223716975U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to sewage tailings technical field especially is a kind of urban sludge compost moisture regulating device. BACKGROUND
[0002] As the inevitable product of sewage treatment, sludge rational utilization not only can change waste into treasure, but also can increase economic benefits, and sludge treatment and disposal has important significance to protect and improve urban ecological environment. In the aspect of popularizing sludge land utilization, many regions have encouraged sludge generated by urban sewage treatment plant to be used as fertilizer or soil conditioner after being treated by aerobic fermentation, for land greening, garden construction, abandoned mine and non-agricultural saline-alkali soil and sandy land. The effect of aerobic fermentation is closely related to the moisture content of raw materials, and usually water is added to adjust the moisture content of the stack. When the stack is too large, the water adding method consumes manpower on one hand, and it is difficult to make the moisture content uniform by turning over on the other hand. After sludge treatment, it is divided into two categories: one is sludge with very high moisture content, and the other is dry material for landfill or incineration. If the two are mixed at a certain proportion to reach a moisture content of 60%, no additional moisture adjustment is needed, which saves time and effort and saves energy. SUMMARY
[0003] The technical problem to be solved by the utility model is to provide a kind of urban sludge compost moisture regulating device, different moisture content of sludge can be mixed to obtain sludge with specific moisture content.
[0004] To solve the above technical problems, the technical scheme adopted by the utility model is:
[0005] A kind of urban sludge compost moisture regulating device, including first mixing container and second mixing container, including the bottom of first mixing container and second mixing container is connected with first screw conveyor pipe and second screw conveyor pipe respectively, first screw conveyor pipe and second screw conveyor pipe cross and converge to form mixing part, mixing part is equipped with third screw conveyor pipe for discharging mixed material, driving motor is arranged on mixing part, and driving motor drives third screw transmission rod in third screw conveyor pipe to mix material.
[0006] The outlet end of the above-mentioned third screw conveyor pipe is provided with a collection box.
[0007] The bottom of the above-mentioned first mixing container and second mixing container is provided with a mixing drive stirring motor, and the two mixing drive stirring motors drive the stirring drive bodies in the first mixing container and second mixing container respectively.
[0008] The first spiral conveying pipe and the second spiral conveying pipe are respectively provided with a first spiral conveying rod and a second spiral conveying rod, and the first spiral conveying rod and the second spiral conveying rod are respectively provided with a first transmission bevel gear and a second transmission bevel gear, and the third spiral conveying rod is provided with a driving bevel gear at the mixing part, which is engaged with the first transmission bevel gear and the second transmission bevel gear.
[0009] Preferably, the pipe diameter of the first spiral conveying pipe and the second spiral conveying pipe and the spiral lead of the first spiral conveying rod and the second spiral conveying rod are set according to a set data ratio.
[0010] Preferably, the first mixing container and the second mixing container are both provided with a water content sensor, the two water content sensors are electrically connected with an input end of a control device, the first transmission bevel gear and the second transmission bevel gear are provided with an electromagnetic clutch structure at the connection positions with the first spiral conveying rod and the second spiral conveying rod, and the electromagnetic clutch structure is controlled by the control device.
[0011] The first mixing container and the second mixing container are provided with a discharge port at the connection positions with the first spiral conveying pipe and the second spiral conveying pipe, the discharge port is provided with a spaced discharge space, the discharge port is provided with a discharge plate, the discharge plate is provided with a spaced plate hole structure corresponding to the discharge space of the discharge port, the discharge plate is driven by a discharge valve, and the discharge valve is controlled by the control device.
[0012] The sludge with the target water content is obtained through different schemes, i.e., fixed water content ratio materials and variable water content ratio sludge ratio, and the two schemes are mixed, the target water content sludge is obtained through the pipe diameter and lead of the specific ratio and the working time of the clutch mechanism, and the sludge water content adjustment operation is greatly facilitated. BRIEF DESCRIPTION OF DRAWINGS
[0013] The utility model will be further described in connection with the drawings and examples:
[0014] Figure 1 The structure diagram of the sludge compost moisture adjusting device Figure 1 ;
[0015] Figure 2 The structure diagram of the sludge compost moisture adjusting device Figure 2 ;
[0016] Figure 3 The partial enlarged diagram of the sludge compost moisture adjusting device Figure 2
[0017] In the figure: First mixing container 1, Second mixing container 2, Mixing drive stirring motor 3, Stirring drive body 4, Moisture content sensor 5, First spiral conveying pipe 6, Second spiral conveying pipe 7, Mixing section 8, Mixing drive motor 9, Third spiral conveying pipe 10, Collection box 11, First spiral conveying rod 12, Second spiral conveying rod 13, Third spiral transmission rod 14, Drive bevel gear 15, First transmission bevel gear 16, Second transmission bevel gear 17, Discharge valve 18, Discharge plate 19, Discharge port 20, Control device 21. Detailed Implementation
[0018] Example 1:
[0019] like Figures 1-3 As shown, a moisture regulation device for urban sludge composting includes a first mixing container 1 and a second mixing container 2. The bottoms of the first mixing container 1 and the second mixing container 2 are respectively connected to a first spiral conveying pipe 6 and a second spiral conveying pipe 7. The first spiral conveying pipe 6 and the second spiral conveying pipe 7 intersect to form a mixing section 8. The mixing section 8 is provided with a third spiral conveying pipe 10 for discharging the mixed material. The mixing section 8 is provided with a drive motor 9, which drives the third spiral conveying rod 14 inside the third spiral conveying pipe 10 to mix the material.
[0020] Sludge with different moisture contents, weighed according to the ratio, is placed in the first mixing container 1 and the second mixing container 2 respectively. For example, sludge with a moisture content of 90% is placed in the first mixing container 1 and dry sludge without water is placed in the second mixing container 2. The two are put in according to the weight ratio. The third spiral transmission rod 14 driven by the drive motor 9 mixes the two materials, thereby outputting sludge with the target moisture content.
[0021] The outlet end of the aforementioned third spiral conveying pipe 10 is provided with a collection box 11.
[0022] The bottom of the first mixing container 1 and the second mixing container 2 are both equipped with mixing drive stirring motors 3, and the two mixing drive stirring motors 3 drive the stirring drive body 4 in the first mixing container 1 and the second mixing container 2 respectively.
[0023] The first spiral conveying pipe 6 and the second spiral conveying pipe 7 are respectively provided with a first spiral conveying rod 12 and a second spiral conveying rod 13. The ends of the first spiral conveying rod 12 and the second spiral conveying rod 13 are respectively provided with a first transmission bevel gear 16 and a second transmission bevel gear 17. The third spiral conveying rod 14 is provided with a drive bevel gear 15 at the mixing part 8 that meshes with the first transmission bevel gear 16 and the second transmission bevel gear 17.
[0024] Preferably, the pipe diameter of the first and second spiral conveying pipes 6 and 7 and the spiral lead of the first and second spiral conveying rods 12 and 13 are set according to a set data ratio.
[0025] In this preferred scheme, the first and second mixing containers 1 and 2 respectively contain sludge with different water contents, for example, the first mixing container 1 can only contain sludge with a water content of 90%, and the second mixing container 2 can only contain sludge with a water content of 0. The pipe diameter of the first and second spiral conveying pipes 6 and 7 and the spiral lead of the first and second spiral conveying rods 12 and 13 are set according to the ratio of the desired water content of the output sludge. The two different sludge are conveyed in the first and second spiral conveying pipes 6 and 7, which can ensure that the output sludge has the set water content.
[0026] In this preferred scheme, the first and second mixing containers 1 and 2 are respectively provided with a water content sensor 5, and the two water content sensors 5 are electrically connected to the input end of the control device 21. The first and second transmission bevel gears 16 and 17 are provided with electromagnetic clutch structures at the connection with the first and second spiral conveying rods 12 and 13, and the electromagnetic clutch structures are controlled by the control device 21.
[0027] In this preferred scheme, the water content of the sludge in the first and second mixing containers 1 and 2 can be changed. This change can be detected by the water content sensor 5, and the control device 21 controls the on-off time of the electromagnetic clutch structure at the first and second transmission bevel gears 16 and 17 to control the working time ratio of the first and second spiral conveying rods 12 and 13 according to the water content ratio and the water content of the target sludge, so that the target water content sludge is obtained at the third spiral conveying pipe 10. This scheme makes the sludge mixing have a wider range of water content ratio.
[0028] The electromagnetic clutch structure wiring can be routed through the hollow part of the first and second spiral conveying rods 12 and 13 and out from the support plate.
[0029] The bottom of the first and second mixing containers 1 and 2 is provided with a discharge port 20 connected to the first and second spiral conveying pipes 6 and 7. The discharge port 20 is provided with a spaced discharge space, and the discharge port 20 is provided with a discharge plate 19. The discharge plate 19 is provided with a spaced plate hole structure corresponding to the discharge space of the discharge port 20. The discharge plate 19 is driven by a discharge valve 18, and the discharge valve 18 is controlled by the control device 21.
[0030] The sludge with different water content in the first mixing container 1 and the second mixing container 2 is fully stirred before being discharged into the first screw conveying pipe 6 and the second screw conveying pipe 7, so as to prevent the hardened material from entering the tank body and causing jamming, and the discharging operation is controlled by the discharge valve 18.
Claims
1. A device for adjusting the moisture content of municipal sludge compost, characterized by The utility model provides a kind of mixing device, including first mixing container (1) and second mixing container (2), first mixing container (1) and second mixing container (2) bottom are connected first screw conveyor (6) and second screw conveyor (7) respectively, first screw conveyor (6) and second screw conveyor (7) cross convergence form mixing part (8), mixing part (8) is equipped with third screw conveyor (10) for discharging mixed material, mixing part (8) is equipped with driving motor (9), driving motor (9) drives third screw conveyor (10) in third screw transmission rod (14) and carries out mixing material; The first mixing container (1) and the second mixing container (2) are equipped with moisture content sensors (5) therein, the two moisture content sensors (5) are electrically connected with the input end of the control device (21), the first transmission bevel gear (16) and the second transmission bevel gear (17) are provided with electromagnetic clutch structures at the connection positions of the first screw conveying rod (12) and the second screw conveying rod (13), and the electromagnetic clutch structures are controlled by the control device (21).
2. A device for moisture adjustment of municipal sludge compost according to claim 1, characterized in that, The outlet end of the third screw conveyor (10) is provided with a collection box (11).
3. A device for moisture adjustment of municipal sludge compost according to claim 2, characterized in that The bottom of the first mixing container (1) and the second mixing container (2) is provided with a mixing driving stirring motor (3), and the two mixing driving stirring motors (3) respectively drive the stirring driving bodies (4) in the first mixing container (1) and the second mixing container (2).
4. A device for moisture adjustment of municipal sludge compost according to claim 3, characterized in that The first screw conveying rod (12) and the second screw conveying rod (13) are respectively arranged in the first screw conveyor (6) and the second screw conveyor (7), the ends of the first screw conveying rod (12) and the second screw conveying rod (13) are respectively provided with the first transmission bevel gear (16) and the second transmission bevel gear (17), and the third screw transmission rod (14) is provided with a driving bevel gear (15) engaged with the first transmission bevel gear (16) and the second transmission bevel gear (17) at the mixing part (8).
5. A device for moisture conditioning of municipal sludge compost according to claim 4, characterized in that The pipe diameters of the first screw conveyor (6) and the second screw conveyor (7), as well as the helical pitches of the first screw conveying rod (12) and the second screw conveying rod (13), are set according to a set data ratio.
6. A device for moisture conditioning of municipal sludge compost according to claim 5, characterized in that The bottoms of the first mixing container (1) and the second mixing container (2) are provided with discharge ports (20) at the connection positions of the first screw conveyor (6) and the second screw conveyor (7), the discharge ports (20) are provided with spaced discharge spaces, the discharge ports (20) are provided with discharge plates (19), the discharge plates (19) are provided with spaced plate hole structures corresponding to the discharge spaces of the discharge ports (20), the discharge plates (19) are driven by discharge valves (18), and the discharge valves (18) are controlled by the control device (21).