Spraying equipment for pipeline anti-corrosion layer
By setting support points inside the pipeline and driving the pipeline to rotate, combined with a movable adjustable rail box and adjustable roller, the problem of incomplete anti-corrosion coating of the pipeline is solved, achieving coating integrity and expanding the applicability of the equipment.
Patent Information
- Application Number
- CN202423191386.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing pipeline anti-corrosion coating spraying equipment is prone to incomplete anti-corrosion coating during spraying, which affects the anti-corrosion effect.
A pipe anti-corrosion coating spraying device was designed. By setting support points inside the pipe and driving the pipe to rotate, combined with a movable adjustable rail box and adjustable roller, the integrity of the coating on the outer surface of the pipe is ensured.
This ensures the integrity of the coating on the outer surface of the pipeline, improves the spraying effect, and expands the applicability of the equipment.
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Figure CN223717438U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a spraying equipment technical field, specifically a kind of spraying equipment of pipeline anticorrosive layer. BACKGROUND
[0002] Pipeline anticorrosion refers to the measures to slow down or prevent the corrosion and deterioration of pipeline under the chemical and electrochemical action of internal and external medium or by the metabolic activity of microorganisms, the main purpose is to protect pipeline from soil, air and conveying medium (such as petroleum, natural gas etc.), so as to ensure the safe and stable operation of pipeline, commonly used anticorrosion treatment is to uniformly apply a layer of anticorrosive coating on the surface of pipeline, to isolate the contact between pipeline and corrosive medium.
[0003] When spraying anticorrosive layer on the surface of pipeline, since the outer surface of pipeline is arc surface, and the pipeline needs to be lifted and rotated to ensure the rotation of pipeline during spraying, the support point part of pipeline surface is prone to not be completely sprayed, resulting in incomplete anticorrosive layer on the surface of pipeline, which affects the overall anticorrosion effect. SUMMARY
[0004] In order to solve the problem that the existing spraying equipment of pipeline anticorrosive layer is prone to poor anticorrosion effect due to incomplete anticorrosive coating spraying during use, the utility model provides a spraying equipment of pipeline anticorrosive layer to solve the above problems.
[0005] To achieve the above purpose, the utility model provides the following technical scheme:
[0006] A kind of spraying equipment of pipeline anticorrosive layer, including mobile rail box and pipeline main body, the mobile rail box top output end is provided with sprayer, the sprayer output end is provided with spray head, the mobile rail box side is provided with servo motor, two adjusting rail boxes are arranged below the servo motor, the top surface of the two adjusting rail boxes is symmetrically fixed with fixed connecting rod, the top surface of the fixed connecting rod close to the servo motor end is fixed on the bottom surface of mobile rail box, the top surface of the fixed connecting rod away from the servo motor end is slidably connected with the mobile rail box, the opposite side of the two adjusting rail boxes close to the mobile rail box end is rotatably connected with support roller, and the opposite side of the two adjusting rail boxes away from the mobile rail box end is rotatably connected with adjustable adjusting roller.
[0007] Further, the output end of the spray head is located above the support roller, and the end of the two support rollers close to the adjusting rail box is rotatably connected with a connecting plate through a bearing, and the connecting plate is fixed on the side wall of the adjusting rail box.
[0008] Further, the support roller close to the servo motor side penetrates the connecting plate and the adjusting rail box, and the end of the support roller penetrating to the outside of the adjusting rail box and the output end of the servo motor are both fixed with belt pulley, and the two belt pulleys are drivingly connected through transmission belt.
[0009] Further, the two adjusting rail boxes are internally rotatably connected with adjusting screws through bearings, one ends of the adjusting screws penetrating to the outside of the adjusting rail boxes are fixed with cranks, the two adjusting screw outsides are threadedly sleeved with adjusting sleeve blocks, and the adjusting sleeve blocks are slidably sleeved in the adjusting rail boxes, and the two adjusting rotating rollers are rotatably connected with another connecting plates through bearings at one ends close to the adjusting rail boxes.
[0010] Further, the fixed connecting rods away from the servo motors are fixed with connecting screws at the top ends, the top surfaces of the connecting screws are fixed with sliding blocks, the sliding blocks are slidably connected with the inside of the moving rail boxes, and the connecting screws on the top surfaces of the fixed connecting rods are threadedly sleeved with fixed clamping blocks.
[0011] Further, the moving rail boxes are symmetrically internally provided with T-shaped sliding grooves matched with the sliding blocks and the connecting screws, and the widths of the fixed clamping blocks are greater than the widths of the T-shaped sliding grooves.
[0012] Compared with the prior art, the spraying device has the advantages that:
[0013] 1、in the utility model, through the mode of setting the supporting point in the pipeline, when spraying, the pipeline can be supported in the pipeline, and the pipeline is driven to rotate, so that the integrity of the coating after the outer surface of the pipeline is sprayed is guaranteed, the problem that the existing pipeline anticorrosive coating spraying equipment is prone to incomplete anticorrosive coating spraying and leads to poor anticorrosive effect when in use is solved, and the spraying effect is guaranteed.
[0014] 2、in the utility model, through the movable adjusting rail box and the adjusting rotating roller, when spraying, the distance between the two adjusting rail boxes and the distance between the supporting rotating roller and the adjusting rotating roller can be adjusted according to the length and the inner ring diameter of the pipeline, so that the application range of the spraying equipment is fully guaranteed. BRIEF DESCRIPTION OF DRAWINGS
[0015] In order to more clearly illustrate the technical schemes in the embodiments of the present application or the prior art, the drawings needed to be used in the embodiments or the prior art description will be briefly introduced as follows. Obviously, the drawings in the following description are only some embodiments of the present application, and those skilled in the art can also obtain other drawings according to these drawings without any creative labor.
[0016] Figure 1 is a spraying device three-dimensional structure schematic view according to an embodiment of the present application;
[0017] Figure 2 is Figure 1 the spraying device local structure top view sectional schematic view in the embodiment shown in the figure;
[0018] Figure 3 is Figure 1 a schematic diagram of the partial structure of the spraying device in the embodiment shown in the figure;
[0019] Figure 4 is Figure 1 a schematic diagram of the partial structure of the spraying device in the embodiment shown in the figure.
[0020] The meanings of the reference numerals in the figure: 1, moving track box; 2, sprayer; 3, spray head; 4, servo motor; 5, adjusting track box; 6, fixed connecting rod; 7, supporting rotating roller; 8, adjustable adjusting rotating roller; 9, connecting plate; 10, belt pulley; 11, conveying belt; 12, adjusting screw; 13, adjusting sleeve block; 14, crank handle; 15, sliding block; 16, connecting screw; 17, fixed clamping block; 18, pipeline body. DETAILED DESCRIPTION
[0021] In order to make the application purposes, features and advantages of the present application more obvious and easy to understand, the technical solutions in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the embodiments described below are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative labor fall within the scope of protection of the present application.
[0022] With reference to Figure 1 , Figure 2 and Figure 3 , a spraying device for pipeline anticorrosive coating comprises a moving track box 1 and a pipeline body 18. The moving track box 1 is provided with a sprayer 2 at the top output end. The sprayer 2 is provided with a spray head 3 at the output end. The moving track box 1 is provided with a servo motor 4 at the side. Two adjusting track boxes 5 are provided below the servo motor 4. Fixed connecting rods 6 are symmetrically fixed to the top surfaces of the two adjusting track boxes 5. The top surface of the fixed connecting rod 6 close to the servo motor 4 is fixed to the bottom surface of the moving track box 1. The top surface of the fixed connecting rod 6 away from the servo motor 4 is in sliding connection with the moving track box 1. The two adjusting track boxes 5 are rotatably connected with supporting rotating rollers 7 at the opposite sides close to the moving track box 1. The output end of the spray head 3 is located above the supporting rotating rollers 7. The ends of the two supporting rotating rollers 7 close to the adjusting track boxes 5 are rotatably connected with connecting plates 9 through bearings. The connecting plates 9 are fixed to the side walls of the adjusting track boxes 5. The ends of the two adjusting track boxes 5 away from the moving track box 1 are rotatably connected with adjustable adjusting rotating rollers 8. The supporting rotating roller 7 close to the servo motor 4 side penetrates through the connecting plate 9 and the adjusting track box 5. The end of the supporting rotating roller 7 penetrating to the outside of the adjusting track box 5 and the output end of the servo motor 4 are both fixed with belt pulleys 10. The two belt pulleys 10 are drivingly connected through a conveying belt 11.
[0023] Specifically, when spraying, the pipeline body 18 is placed between the two adjusting rail boxes 5, so that the support rotating rollers 7 and the adjusting rotating rollers 8 on both sides are located inside the pipeline body 18, and then the adjusting rotating rollers 8 are adjusted so that the adjusting rotating rollers 8 and the connecting plate 9 edges are attached to the inner wall of the connecting plate 9. After attachment, the adjusting rail boxes 5 and the adjusting rotating rollers 8 are fixed. After fixing, the servo motor 4 operates to drive the sprayer 2 and the spray head 3 to move, and at the same time, the support rotating rollers 7 close to the servo motor 4 are driven to rotate through the transmission belt 11 and the belt pulley 10, so as to drive the pipeline body 18 to rotate. At this time, the sprayer 2 and the spray head 3 move to spray the outer surface of the pipeline body 18.
[0024] As an optimization scheme, as shown in Figure 2 and Figure 4 , the two adjusting rail boxes 5 are rotatably connected with adjusting screws 12 inside through bearings. One end of the adjusting screw 12 penetrating to the outside of the adjusting rail box 5 is fixed with a crank 14. The outer sides of the two adjusting screws 12 are threadedly sleeved with adjusting sleeve blocks 13, and the adjusting sleeve blocks 13 are slidably sleeved inside the adjusting rail box 5. One end of the two adjusting rotating rollers 8 close to the adjusting rail box 5 is rotatably connected with another connecting plate 9 through a bearing. One end of the adjusting sleeve block 13 extending to the outside of the adjusting rail box 5 is fixed on the other connecting plate 9. The top ends of the fixed connecting rods 6 away from the servo motor 4 side are fixed with connecting screws 16. The top surface of each connecting screw 16 is fixed with a sliding block 15. The sliding block 15 is slidably connected with the inside of the moving rail box 1. The connecting screw 16 on the top surface of each fixed connecting rod 6 is threadedly sleeved with a fixed clamping block 17. The inside of the moving rail box 1 is symmetrically provided with a T-shaped sliding groove matched with the sliding block 15 and the connecting screw 16. The width of each fixed clamping block 17 is greater than the width of the T-shaped sliding groove.
[0025] Specifically, when moving the adjusting rail box 5, the fixed clamping block 17 is twisted to release the clamping and fixing of the moving rail box 1. The adjusting rail box 5 is pulled to drive the connecting screw 16 and the sliding block 15 to move inside the sliding groove. After adjustment, the fixed clamping block 17 is twisted to clamp and fix the moving rail box 1 again. When moving the adjusting rotating roller 8, the crank 14 is rotated to drive the adjusting screw 12 to rotate, which in turn drives the adjusting sleeve block 13 connected to the adjusting screw 12 to rotate, so as to adjust the distance between the adjusting rotating roller 8 and the support rotating roller 7.
[0026] It is apparent for those skilled in the art that the present application is not limited to the details of the above exemplary embodiments, and can be implemented in other specific forms without departing from the spirit or essential characteristics of the present application. Therefore, the embodiments should be regarded as exemplary and non-limiting, and the scope of the present application is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the essential elements of the claims are intended to be included in the present application. Any reference signs in the claims should not be regarded as limiting the claims involved.
[0027] The above-described embodiments are only used to illustrate the technical solutions of the present application, but not limit the present application; although the present application is described in detail with reference to the foregoing embodiments, those skilled in the art should understand that: it can still modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacement for part of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the spirit and scope of the technical solutions of the embodiments of the present application.
Claims
1. A pipe coating spraying apparatus, characterised in that: The utility model provides a kind of mobile track box (1) and pipeline body (18), the mobile track box (1) top output is provided with sprayer (2), the sprayer (2) output is provided with spray head (3), the mobile track box (1) side is provided with servo motor (4), two adjusting track box (5) are provided below the servo motor (4), two the top surface of the adjusting track box (5) is symmetrically fixed with fixed connecting rod (6), the top surface of fixed connecting rod (6) close to the end of servo motor (4) is fixed in the bottom surface of mobile track box (1), the top surface of fixed connecting rod (6) away from the end of servo motor (4) is slidably connected with mobile track box (1), two the opposite sides of the end close to mobile track box (1) of the adjusting track box (5) are rotatably connected with support roller (7), two the end away from mobile track box (1) of the adjusting track box (5) are rotatably connected with adjustable adjusting roller (8).
2. The apparatus for applying a pipeline coating according to claim 1, wherein: The output of the spray head (3) is above the support roller (7), and the end close to the adjusting track box (5) of the two support rollers (7) is rotatably connected with a connecting plate (9) through a bearing, and the connecting plate (9) is fixed on the side wall of the adjusting track box (5).
3. The apparatus for applying a pipeline coating of claim 1, wherein: The support roller (7) close to the side of the servo motor (4) penetrates the connecting plate (9) and the adjusting track box (5), and one end of the support roller (7) penetrating to the outside of the adjusting track box (5) and the output end of the servo motor (4) are both fixed with a belt pulley (10), and the two belt pulleys (10) are drivingly connected by a transmission belt (11) therebetween.
4. The apparatus for applying a coating to a pipe of claim 1, wherein: The inside of the two adjusting track boxes (5) are both rotatably connected with an adjusting screw (12) through a bearing, one end of the adjusting screw (12) penetrating to the outside of the adjusting track box (5) is fixed with a crank handle (14), the outside of the two adjusting screws (12) are both threadedly sleeved with an adjusting sleeve block (13), and the adjusting sleeve blocks (13) are both slidably sleeved in the inside of the adjusting track box (5), and one end of the two adjusting rollers (8) close to the adjusting track box (5) is rotatably connected with another connecting plate (9) through a bearing, and one end of the adjusting sleeve block (13) extending to the outside of the adjusting track box (5) is fixed on the other connecting plate (9).
5. The apparatus for applying a coating to a pipe of claim 1 wherein: The top end of the fixed connecting rod (6) away from the side of the servo motor (4) is fixed with a connecting screw (16), the top surface of each connecting screw (16) is fixed with a sliding block (15), the sliding blocks (15) are both slidably connected with the inside of the mobile track box (1), and the connecting screw (16) on the top surface of each fixed connecting rod (6) is threadedly sleeved with a fixed clamping block (17).
6. The apparatus for applying a pipeline coating according to claim 5, wherein: The inside of the mobile track box (1) is symmetrically provided with a T-shaped sliding groove matched with the sliding block (15) and the connecting screw (16), and the width of each fixed clamping block (17) is greater than the width of the T-shaped sliding groove.