Spraying hanger for upper cover of 3U case
By designing a spraying fixture suitable for the top cover of a 3U chassis, the problems of low production efficiency and high labor costs in the existing technology have been solved, achieving efficient spraying and improved yield, simplifying the process and saving labor costs.
Patent Information
- Application Number
- CN202423248255.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing technology for spraying 3U chassis top covers uses a single hanging method with double V hooks, resulting in low production efficiency, complex processes, high labor costs, and a tendency to miss processes and produce defective products. Removing burrs from the mesh area is also time-consuming.
Design a spraying fixture for a 3U chassis top cover, including a hanging rod, hooks and a frame. The frame is a square frame formed by an upper plate, a lower plate, a left side plate and a right side plate. Baffles are set between the mesh holes. Multiple frames can be sprayed with multiple products at the same time. The baffles prevent powder from entering the interior of the chassis and avoid the use of masking tape.
It reduces processes, lowers labor costs, increases yield, improves spraying efficiency, avoids the need for patching hook marks and rough edge treatment, saves labor costs, and allows multiple products to be sprayed at once.
Smart Images
Figure CN223717448U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of mounting technology, specifically to a spraying mounting fixture for a 3U chassis cover. Background Technology
[0002] Powder coating in a spray painting plant refers to a coating process that uses corona discharge to adhere powder coatings to a workpiece. After powder coating, a heat coating process is completed. The main process involves fixing the product onto a fixture before powder coating; however, for products such as… Figure 1 When powder coating the back cover of the wireless access point shown, the existing double V-hooks can only be used for single-suspension installation. Furthermore, masking tape must be applied before coating to prevent powder coating of unwanted areas. After coating, the masking tape must be removed, rough edges trimmed, and hook marks repaired. This process is lengthy and labor-intensive. Single-suspension installation is inefficient and prone to missed steps or defects. Additionally, the numerous mesh openings make cleaning burrs from inside the openings time-consuming. Utility Model Content
[0003] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide a spraying fixture for the top cover of a 3U chassis.
[0004] To achieve the above objectives, this utility model provides the following technical solution: a spraying fixture for a 3U chassis cover, comprising a hanging rod, a hook, and a frame disposed on the hanging rod and cooperating with the 3U chassis cover. The frame comprises a square frame formed by an upper plate, a lower plate, a left side plate, and a right side plate. The hanging rod is connected through the center of the upper plate and the lower plate. Two upper baffles are respectively disposed on each side of the front and rear ends of the upper plate, and the two upper baffles on each side are isolated between the upper mesh openings of the 3U chassis cover. Two side baffles are respectively disposed on each side of the front and rear ends of the left and right side plates, and the two side baffles on each side are isolated between the left and right mesh openings of the 3U chassis cover.
[0005] In some embodiments, the spacing between the two upper baffles on each side, and the spacing between the two side baffles on each side, are adjusted according to the corresponding mesh width on the 3U chassis cover.
[0006] In some embodiments, reinforcing ribs are provided at the front and rear ends of the bottom of the lower plate.
[0007] In some embodiments, the hanging rod is provided with two frames arranged vertically, and each frame can be provided with a 3U chassis cover at its front and rear ends.
[0008] Compared with the prior art, the beneficial effects of this utility model are: when applied to the powder coating of the 3U chassis cover, it can avoid the need to apply masking tape, reduce labor costs, reduce processes, improve yield, and avoid the processes of patching hook marks and trimming rough edges, thus saving labor costs.
[0009] The setting of the plurality of frame bodies can spray a plurality of products at a time, reduces working hours, and improves spraying efficiency;
[0010] The setting of the baffle can effectively block the powder from entering the 3U box body (shielding area), and has a gap with the product, so that the product mesh hole is not caused to accumulate powder and form a burr.
[0011] Details of one or more embodiments of the present application are presented in the following drawings and description to make other features, objects and advantages of the present application more clear, concise and easy to understand, and to make the present application more fully described and understood through the embodiments of the present application. BRIEF DESCRIPTION OF DRAWINGS
[0012] Figure 1 It is a structure diagram of the product;
[0013] Figure 2 It is a structure diagram of the product;
[0014] Figure 3 It is a cooperation diagram of the product and the hanger.
[0015] In the figure: 1, hanger rod; 2, upper plate; 3, upper baffle; 4, side baffle; 5, right side plate; 6, lower plate; 7, left side plate; 8, reinforcing rib. DETAILED DESCRIPTION
[0016] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0017] Please refer to Figures 2-3 The present application provides a technical scheme: a spraying hanger for a 3U case upper cover, comprising a hanger rod 1, a hook and a frame body arranged on the hanger rod 1 and cooperating with the 3U case upper cover, the frame body comprising a quadrangular frame body surrounded by an upper plate 2, a lower plate 6, a left side plate 7 and a right side plate 5, the hanger rod 1 being connected through the centers of the upper plate 2 and the lower plate 6, two upper baffles 3 being arranged on each side of the front and rear ends of the upper plate 2, the two upper baffles 3 on each side being arranged between the upper end meshes of the 3U case upper cover, two side baffles 4 being arranged on each side of the front and rear ends of the left side plate 7 and the right side plate 5, and the two side baffles 4 on each side being arranged between the left and right side meshes of the 3U case upper cover.
[0018] The height of the baffle is determined according to the height and width of the 3U case, so that the 3U case can be supported and left and right limited.
[0019] The spacing between the two upper baffles 3 on each side and the spacing between the two side baffles 4 on each side is adjusted according to the corresponding mesh width on the 3U case cover, which can effectively block the powder from entering the 3U case body (shielding area) and have a gap with the product, so as not to cause the product mesh to accumulate powder and form a burr.
[0020] The lower plate 6 is provided with a reinforcing rib 8 at the front and rear ends of the bottom, which can stabilize the structure of the lower plate 6 and avoid bending caused by the hanging of the 3U case cover.
[0021] The hanging rod 1 is provided with two frame bodies arranged vertically, and each frame body can be provided with a 3U case cover at the front and rear ends, so that four products can be sprayed at a time, reducing the working hours and improving the spraying efficiency.
[0022] Through the technical scheme,
[0023] 1. The process of pasting and removing shielding tape is cancelled, reducing one worker and reducing costs by about 3.125 yuan per piece;
[0024] 2. The use of shielding tape is cancelled, reducing costs by about 0.5 yuan per piece;
[0025] 3. The hook printing is avoided, reducing one worker and reducing costs by about 0.3 yuan per piece;
[0026] 4. The burr at the mesh is avoided, reducing one worker and reducing costs by about 1.87 yuan per piece;
[0027] 5. Four products can be sprayed at a time, and the production efficiency is improved by 75%.
[0028] The above examples only express several embodiments of the present application, and the description is more specific and detailed, but it cannot be understood as limiting the scope of the patent. It should be noted that for ordinary skilled persons in the art, without departing from the concept of the present application, several modifications and improvements can be made, which belong to the protection scope of the present application. Therefore, the protection scope of the present application patent should be subject to the appended claims.
[0029] Although the embodiments of the present application have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A spraying hanger for a 3U chassis upper cover, characterized in that: The device comprises a hanging rod, a hook and a frame body arranged on the hanging rod and matched with the upper cover of the 3U case, the frame body comprises a square frame body surrounded by an upper plate, a lower plate, a left side plate and a right side plate, the hanging rod is connected through the center of the upper plate and the lower plate, two upper baffles are arranged on each side of the front and rear ends of the upper plate, the two upper baffles on each side are arranged between the upper end meshes of the upper cover of the 3U case, and two side baffles are arranged on each side of the front and rear ends of the left side plate and the right side plate, the two side baffles on each side are arranged between the left and right side meshes of the upper cover of the 3U case.
2. The spraying hanger for the upper cover of a 3U case according to claim 1, characterized in that: The distance between the two upper baffles on each side and the distance between the two side baffles on each side are adjusted according to the corresponding mesh width on the upper cover of the 3U case.
3. The spraying hanger for the upper cover of a 3U case according to claim 1, characterized in that: The lower plate is provided with a reinforcing rib at the front and rear ends of the bottom.
4. The spraying hanger for the upper cover of a 3U case according to claim 1, characterized in that: The hanging rod is provided with two frame bodies arranged in an up-down mode, and each frame body is capable of arranging one upper cover of the 3U case at the front and rear ends.