Plastic dipping device for hardware products
By designing moving and limiting components in the metal product dip coating device, the reciprocating motion of the pipe in the dip coating liquid is realized, which solves the problems of uneven coating and bubble defects, and improves coating quality and production efficiency.
Patent Information
- Application Number
- CN202423190835.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-24
AI Technical Summary
In the current process of dip coating for hardware products, the coating is unevenly distributed, with bubbles and defects, which affects the anti-corrosion and anti-rust effects and results in low production efficiency.
A device for dip coating of hardware products was designed. Through the cooperation of moving parts and limiting parts, the reciprocating motion of the pipe in the dip coating liquid is realized, which ensures uniform coating coverage and reduces bubbles and defects.
It improves coating uniformity and adhesion, reduces bubbles and defects, and enhances production efficiency and workplace safety.
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Figure CN223717521U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hardware technical field especially relates to a hardware product plastic dipping device. BACKGROUND
[0002] Hardware product refers to the auxiliary, accessory finished product used in daily life and industrial production, which is made of gold, silver, copper, iron, tin and other metal materials in the early stage, thus named, however, with the development of material science, modern hardware products are not limited to metal materials, and are also widely made of non-metallic materials such as plastics and glass fibers, hardware product plastic dipping is a metal processing technology, mainly used for forming a plastic film on the surface of hardware product to improve its corrosion resistance, rust resistance, acid and alkali resistance, moisture resistance, insulation, aging resistance and other properties.
[0003] After pre-baking, the hardware product is immersed in plastic powder or plastic dipping liquid, so that the surface is uniformly covered with a layer of plastic, in this process, the pipe is directly put into the container containing the plastic dipping liquid, so that the pipe is stationary in the plastic dipping liquid, resulting in uneven distribution of the coating on the surface of the pipe, the coating in some areas may be too thick, affecting the appearance and performance, while the coating in other areas may be too thin or even not covered, resulting in poor corrosion and rust resistance, in addition, the stationary pipe is prone to form bubbles and defects inside or on the coating, the bubbles may be caused by the gas in the plastic dipping liquid being wrapped into the coating during the coating forming process, and the defects may be caused by the air between the coating and the pipe surface not being completely excluded, these bubbles and defects will reduce the performance and service life of the coating, therefore, a hardware product plastic dipping device is proposed. UTILITY MODEL CONTENTS
[0004] Therefore, it is necessary to provide a hardware product plastic dipping device to properly push the pipe and improve the coating quality and production efficiency.
[0005] In order to solve the above technical problems, the utility model solves the problems proposed in the above background technology through the following technical scheme.
[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:
[0007] A hardware product plastic dipping device comprises:
[0008] The inner cavity of the plastic dipping box is provided with a charging part;
[0009] The moving part and the limiting part are arranged on both sides of the plastic dipping box, the front side of the plastic dipping box is provided with a lifting part, and the moving part comprises a mounting plate, a mounting frame and a cross rod.
[0010] As a preferred implementation form of the hardware product dipping device provided by the utility model, the loading basket is movably connected with the front and rear sides of the inner cavity of the dipping box.
[0011] As a preferred implementation form of the hardware product dipping device provided by the utility model, the two sides of the loading basket are fixedly connected with connecting frames, one side of one of the connecting frames is provided with a movable hole, and the inner side of the connecting frame is provided with a limiting groove.
[0012] As a preferred implementation form of the hardware product dipping device provided by the utility model, the mounting plate is movably connected with the two sides of the dipping box, and the mounting frame is fixedly installed on the outer side of one of the mounting plates.
[0013] As a preferred implementation form of the hardware product dipping device provided by the utility model, the inner side of the mounting frame is provided with a through hole, the horizontal rod is fixedly connected with the top of one side of the mounting plate, and the horizontal rod movably penetrates the limiting groove.
[0014] As a preferred implementation form of the hardware product dipping device provided by the utility model, the top of the mounting frame is fixedly installed with a driving part one, the driving part one is a motor, the output shaft of the driving part one is drivingly connected with a rotating rod, and the inner cavity of the through hole can movably accommodate the rotating rod.
[0015] As a preferred implementation form of the hardware product dipping device provided by the utility model, one end of the rotating rod is fixedly connected with a convex column, and the other end of the convex column penetrates into the inner cavity of the movable hole and is movably connected with the movable hole.
[0016] As a preferred implementation form of the hardware product dipping device provided by the utility model, the lifting part includes a driving part two fixedly installed on the front bottom of the dipping box, the driving part two is a motor, the output shaft of the driving part two is drivingly connected with a screw rod, the top of the front side of the dipping box is fixedly connected with a fixed plate, and the top end of the screw rod is movably connected with the fixed plate.
[0017] As a preferred implementation form of the hardware product dipping device provided by the utility model, the surface of the screw rod is screw-connected with a connecting plate, and the two ends of the connecting plate are fixedly connected with the two mounting plates respectively.
[0018] As a preferred implementation form of the hardware product dipping device provided by the utility model, the limiting part includes a sliding groove provided on the two sides of the dipping box, the top of the sliding groove penetrates into the top of the dipping box, the inner cavity of the sliding groove is slidingly connected with a sliding strip, and the sliding strip is fixedly connected with the mounting plate on the same side.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] This utility model provides a hardware product dip coating device. The tube is placed in the inner cavity of a loading basket, which then descends into the inner cavity of the dip coating tank for dip coating. A drive unit is then activated, causing the loading basket to move slowly back and forth. This movement of the loading basket pushes the tube back and forth, allowing it to move during the dip coating process. This ensures the tube is evenly covered in the dip coating solution, avoiding uneven coating and problems of excessively thick or thin coatings in certain areas. Furthermore, the movement of the tube in the dip coating solution helps the plastic material better penetrate the tiny pores of the metal surface, thereby enhancing the adhesion between the coating and the metal substrate. It also helps reduce bubbles and other defects in the coating, improving the overall quality of the coating.
[0021] This utility model provides a hardware product dip coating device. The pipe is placed in the inner cavity of the loading basket. The loading basket is lowered into the inner cavity of the dip coating tank by opening the second drive component for dip coating. After dip coating is completed, the loading basket is raised to the top of the dip coating tank. This method reduces manual operation, reduces the opportunity for workers to have direct contact with the dip coating liquid, thereby improving the working environment, reducing the labor intensity and health risks of workers, and making the dip coating process more automated and efficient. Attached Figure Description
[0022] To more clearly illustrate the technical solutions in the embodiments of this utility model, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0023] Figure 1 A three-dimensional structural schematic diagram of the present invention is provided;
[0024] Figure 2 A cross-sectional three-dimensional structural schematic diagram provided for this utility model;
[0025] Figure 3 A three-dimensional structural diagram of the loading component is provided for this utility model;
[0026] Figure 4 This is a schematic diagram of a partially disassembled three-dimensional structure provided by this utility model;
[0027] Figure 5 This is a top-view three-dimensional structural schematic diagram of the present invention;
[0028] Figure 6 A three-dimensional structural diagram of the material basket after it has been raised is provided for this utility model.
[0029] The marks in the figures are explained as follows:
[0030] 1, plastic dipping box; 2, loading part; 21, loading basket; 22, connecting frame; 23, movable hole; 24, limiting groove; 3, moving part; 31, mounting plate; 32, mounting frame; 33, through hole; 34, cross bar; 35, driving part one; 36, rotating rod; 37, protruding column; 4, lifting part; 41, driving part two; 42, screw rod; 43, fixed plate; 44, connecting plate; 5, limiting part; 51, sliding groove; 52, sliding bar. DETAILED DESCRIPTION
[0031] In order for those skilled in the art to better understand the technical scheme of the present application, the technical scheme in the embodiments of the present application will be described clearly and completely below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor should belong to the scope of protection of the present application. EMBODIMENT
[0032] Please refer to Figure 1 , Figure 2 , Figure 3 , Figure 4 , Figure 5 and Figure 6 , a hardware product dipping device, a plastic dipping box 1, the inner cavity of the plastic dipping box 1 is provided with a loading part 2; a moving part 3 and a limiting part 5, the moving part 3 and the limiting part 5 are both arranged on both sides of the plastic dipping box 1, the front side of the plastic dipping box 1 is provided with a lifting part 4, the moving part 3 includes a mounting plate 31, a mounting frame 32 and a cross bar 34.
[0033] In the embodiment of the application, the charging part 2 comprises a charging basket 21 located in the inner cavity of the dipping box 1, and the charging basket 21 has a certain moving distance with the front and rear sides of the inner cavity of the dipping box 1, which can provide a moving space for the reciprocating movement of the charging basket 21. Both sides of the charging basket 21 are fixedly connected with connecting frames 22, one side of one of the connecting frames 22 is provided with a movable hole 23, the inner side of the connecting frame 22 is provided with a limiting groove 24, mounting plates 31 are movably connected to the two sides of the dipping box 1, a mounting frame 32 is fixedly installed on the outer side of one of the mounting plates 31, a through hole 33 is formed in the inner side of the mounting frame 32, a rotating rod 36 is movably arranged in the inner cavity of the through hole 33, a cross rod 34 is fixedly connected to the top of one side of the mounting plate 31, the cross rod 34 movably penetrates the limiting groove 24, and when the connecting frame 22 moves reciprocally, the limiting groove 24 slides on the surface of the cross rod 34, so that the connecting frame 22 is guided, and the stability of the reciprocating movement of the connecting frame 22 is improved. A driving part one 35 is fixedly installed on the top of the mounting frame 32, the driving part one 35 is a motor, a rotating rod 36 is in transmission connection with the output shaft of the driving part one 35, the inner cavity of the through hole 33 movably accommodates the rotating rod 36, one end of the rotating rod 36 is fixedly connected with a protruding column 37, one end of the protruding column 37 penetrates into the inner cavity of the movable hole 23 and is movably connected with the movable hole 23, and when the rotating rod 36 drives the protruding column 37 to rotate in the inner cavity of the movable hole 23, the movable hole 23 is pushed, so that the reciprocating movement of the connecting frame 22 and the charging basket 21 is realized.
[0034] In the embodiment of the application, the lifting part 4 comprises a driving part two 41 fixedly installed on the bottom of the front side of the dipping box 1, the driving part two 41 is a motor, a screw rod 42 is in transmission connection with the output shaft of the driving part two 41, a fixed plate 43 is fixedly connected to the top of the front side of the dipping box 1, the top end of the screw rod 42 is movably connected with the fixed plate 43, a connecting plate 44 is in threaded connection with the surface of the screw rod 42, the two ends of the connecting plate 44 are fixedly connected with the two mounting plates 31 respectively, and the limiting part 5 comprises sliding grooves 51 formed on the two sides of the dipping box 1, the top of the sliding groove 51 penetrates to the top of the dipping box 1, a sliding strip 52 is movably connected in the inner cavity of the sliding groove 51, and the sliding strip 52 is fixedly connected with the mounting plate 31 on the same side. When the connecting plate 44 drives the mounting plate 31 to move up and down, the mounting plate 31 drives the sliding strip 52 to slide in the inner cavity of the sliding groove 51, so that the mounting plate 31 is guided, and the stability of the mounting plate 31 when moving up and down is improved.
[0035] The use process of the hardware product plastic dipping device is as follows: first, the driving part two 41 is started, the output shaft of the driving part two 41 drives the screw rod 42 to rotate, the screw rod 42 drives the connecting plate 44, the mounting plate 31, the connecting frame 22 and the loading basket 21 to rise to the top of the plastic dipping box 1, then the pipe is placed in the inner cavity of the loading basket 21, the loading basket 21 is driven by the driving part two 41 to descend to the inner cavity of the plastic dipping box 1 for plastic dipping, then the driving part one 35 is started to rotate slowly, the driving part one 35 drives the rotating rod 36 and the convex column 37 to rotate, the convex column 37 reciprocally pushes the movable hole 23, so as to drive the connecting frame 22 and the loading basket 21 to reciprocally move, the loading basket 21 reciprocally moves slowly, the movement of the loading basket 21 reciprocally pushes the pipe, the pipe moves in the plastic dipping process, after the plastic dipping is completed, finally, the loading basket 21 is raised by the driving part two 41, and the user can conveniently take the pipe.
[0036] In the utility model, unless another definite provision and limitation, the terms "mount", "link", "connect", "fix" and so on should do the broad sense understanding, for example, can be fixed connection, also can be detachable connection, or be integrated;Can be mechanical connection, also can be electric connection or each other can communicate;Can be directly connected, also can indirectly connect through the intermediate medium, can be the communication of two elements or the interaction of two elements, unless another definite limitation. For ordinary skilled in the art, the above terms can be understood according to the specific meaning of the utility model.
[0037] Obviously, the above described embodiments are only part of the embodiments of the utility model, not all the embodiments, and the preferred embodiments of the utility model are given in the drawings, but do not limit the patent range of the utility model. The utility model can be realized in many different forms, and contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive. Although the utility model is described in detail with reference to the foregoing embodiments, for ordinary skilled in the art, the technical scheme recorded in the foregoing each specific embodiment can be modified, or part of the technical features can be replaced equivalently. Any equivalent structure made by using the contents of the utility model specification and drawings, directly or indirectly used in other related technical fields, is also within the patent protection range of the utility model.
Claims
1. A device for dip coating of hardware products, characterized in that, The utility model relates to a kind of plastic dipping box, which includes: Plastic dipping box (1), the inner cavity of the plastic dipping box (1) is provided with loading part (2); Moving part (3) and limiting part (5), the moving part (3) and limiting part (5) are both provided on both sides of plastic dipping box (1), the front side of the plastic dipping box (1) is provided with lifting part (4), the moving part (3) includes mounting plate (31), mounting frame (32) and cross bar (34).
2. The hardware article dipping apparatus of claim 1, wherein, The loading part (2) includes a loading basket (21) located in the inner cavity of the plastic dipping box (1), and the loading basket (21) has a certain movement distance from the front and back sides of the inner cavity of the plastic dipping box (1).
3. A device for the dip coating of hardware according to claim 2, wherein Both sides of the loading basket (21) are fixedly connected with a connecting frame (22), one side of one of the connecting frames (22) is provided with a movable hole (23), and the inner side of the connecting frame (22) is provided with a limiting groove (24).
4. The hardware article dipping apparatus of claim 1, wherein, The mounting plate (31) is movably connected to both sides of the plastic dipping box (1), and the mounting frame (32) is fixedly installed on the outer side of one of the mounting plates (31).
5. The hardware article dipping apparatus of claim 1, wherein, The inner side of the mounting frame (32) is provided with a through hole (33), the top of one side of the mounting plate (31) is fixedly connected with a cross bar (34), and the cross bar (34) movably penetrates the limiting groove (24).
6. A device for the dip coating of hardware according to claim 5, wherein The top of the mounting frame (32) is fixedly installed with a first driving part (35), the first driving part (35) is a motor, the output shaft of the first driving part (35) is drivingly connected with a rotating rod (36), and the inner cavity of the through hole (33) movably accommodates the rotating rod (36).
7. A device for the dip coating of hardware according to claim 6, characterised in that, One end of the rotating rod (36) is fixedly connected with a protruding column (37), one end of the protruding column (37) penetrates into the inner cavity of the movable hole (23) and is movably connected therewith.
8. The device according to claim 1, wherein The lifting part (4) includes a second driving part (41) fixedly installed on the front bottom of the plastic dipping box (1), the second driving part (41) is a motor, the output shaft of the second driving part (41) is drivingly connected with a screw rod (42), the top of the front side of the plastic dipping box (1) is fixedly connected with a fixed plate (43), and the top end of the screw rod (42) is movably connected with the fixed plate (43).
9. The hardware article dipping apparatus of claim 8, wherein, The surface of the screw rod (42) is threadedly connected with a connecting plate (44), and both ends of the connecting plate (44) are fixedly connected with two mounting plates (31).
10. The device according to claim 1, wherein The limiting part (5) includes a sliding groove (51) provided on both sides of the plastic dipping box (1), the top of the sliding groove (51) penetrates into the top of the plastic dipping box (1), the inner cavity of the sliding groove (51) is slidably connected with a sliding strip (52), and the sliding strip (52) is fixedly connected with the mounting plate (31) on the same side.