Fastener anti-loose pre-coating system with vision and numerical control device

Abstract

The utility model discloses a fastener anti-loose pre-coating system with a visual and numerical control device, which comprises a transfer module, a pre-coating module, a pre-coating module and a visual and numerical control device, wherein the transfer module is provided with a fastener supporting piece capable of freely rotating; the loading and unloading module drives a loading and unloading element to perform first Y-axis movement, so that the fasteners are loaded or unloaded; the rotary driving module drives the rotary driving part to move in the second Y-axis direction and drives the fastener to rotate; the dispensing module is used for driving a dispensing needle to perform second Y-axis and / or Z-axis fastener dispensing movement; and the image recognition module is used for performing automatic optical image recognition. Through the implementation of the gluing device, the product production quality and efficiency can be improved, the productivity is increased, the gluing position uniformity and the thickness uniformity can be met, and the requirements of customers on the product quality are met.

Description

TECHNICAL FIELD

[0001] The utility model discloses a fastener anti-loose pre-coating system with visual and numerical control device, especially a fastener anti-loose pre-coating system with visual and numerical control device applying fastener automatic gluing. BACKGROUND

[0002] The processing coating operation of fasteners such as screws mainly meets the functional requirements of fastener anti-loose, leakage prevention or insulation application, and the main processing positions of the coating are the tooth part, seat surface, rim and bearing surface of the fastener. The glue dispensing coating of the tooth part is complex, and therefore, the glue dispensing coating has been relying on manual operation.

[0003] The known chemical glue dispensing of screws is manually searched for the screw thread glue dispensing position, which not only consumes time, but also easily causes the glue dispensing position to be uneven, and it is difficult to ensure the quality stability and uniformity of the screw thread glue dispensing. INVENTION CONTENTS

[0004] The utility model discloses a fastener anti-loose pre-coating system with visual and numerical control device, which mainly solves the problem that manual searching for the tooth part is necessary during chemical glue dispensing, time is consumed, the glue dispensing position is easily uneven, and it is difficult to ensure the quality stability and uniformity of the coating.

[0005] To solve the above technical problems, the utility model provides a fastener anti-loose pre-coating system with visual and numerical control device, which comprises:

[0006] The transfer module is a first X-axis moving transfer platform, and has a freely rotatable fastener support;

[0007] The loading and unloading module is arranged at a first positioning position corresponding to the fastener support, drives the loading and unloading element to move along the first Y-axis, and enables the fastener to be loaded to the fastener support or unloaded from the fastener support;

[0008] The rotation driving module is arranged at a second positioning position corresponding to the fastener support, drives the rotation driving element to move along the second Y-axis, and drives the fastener to rotate after pressing the end of the fastener;

[0009] The glue dispensing module is arranged above the fastener at the second positioning position, drives the glue dispensing needle to move along the second Y-axis and / or Z-axis, and dispenses glue on the fastener; and

[0010] The image recognition module reads the action images of the fastener and the glue dispensing needle, and performs automatic optical image recognition.

[0011] In a preferred embodiment of the utility model, the utility model has a blanking module, and the blanking module is a feeding groove for sequentially feeding the fastener.

[0012] In a preferred embodiment of the present application, the glove unit is first moved to the corresponding position of the unloading module to receive the fastener, and then moved to the first Y axis, and the fastener is combined with the fastener support through the pushing of the loading and unloading element.

[0013] In a preferred embodiment of the present application, the fastener support has a material placing groove, and the fastener is combined in the material placing groove.

[0014] In a preferred embodiment of the present application, the loading and unloading element has an electromagnetic attraction part.

[0015] In a preferred embodiment of the present application, the loading and unloading module is combined with the rotating unit, so that the loading and unloading module rotates at an angle.

[0016] In a preferred embodiment of the present application, the image recognition module has a CCD image taking device.

[0017] In a preferred embodiment of the present application, it further has an identification and control module, which reads and / or generates a plurality of image / control signals to identify and / or program control the image recognition module, the transfer module, the loading and unloading module, the rotating drive module, and / or the dispensing module.

[0018] In a preferred embodiment of the present application, the identification and control module includes automatic image recognition software and program control software.

[0019] In a preferred embodiment of the present application, the program control software further includes dispensing program software.

[0020] Through the implementation of the present application, at least the following advantages can be achieved:

[0021] I. Through the dispensing process of visual and numerical control technology, the quality of dispensing product production can be improved.

[0022] II. Through the dispensing process of visual and numerical control technology, the production efficiency can be improved to increase the production capacity.

[0023] III. The position of the glue coating is uniform, the thickness of the glue coating is uniform, and the quality requirements of customers for products are met. BRIEF DESCRIPTION OF DRAWINGS

[0024] Fig. 1 is a perspective view of a fastener anti-loose pre-coating system with visual and numerical control device;

[0025] Fig. 2 is an embodiment diagram of a pushing stroke of the loading and unloading element;

[0026] Figure 3 is an embodiment diagram of a loading and unloading element performing a return stroke and being rotated to an unloading position;

[0027] Figure 4 is an embodiment diagram of a rotating drive module, a dispensing module, and an image recognition module performing dispensing of fasteners;

[0028] Figure 5 is an embodiment diagram of a feeding module feeding glove units;

[0029] Figure 6 is an embodiment diagram of a glove unit moving to a first Y axis and a loading and unloading element pushing and pressing loading;

[0030] Figure 7 is an embodiment diagram of a fastener anti-loosening pre-coating system having a recognition and control module. The labels of the components in the drawings are as follows:

[0031] 100. Fastener anti-loosening pre-coating system having vision and numerical control devices;

[0032] 10. Transfer module, 110. Fastener support, 111. Loading recess;

[0033] 20. Loading and unloading module, 210. Loading and unloading element, 211. Electromagnetic suction part, 220. Rotating unit;

[0034] 30. Rotating drive module, 310. Rotating drive element;

[0035] 40. Dispensing module, 410. Dispensing needle;

[0036] 50. Image recognition module;

[0037] 60. Fastener;

[0038] 71. Feeding module, 72. Feeding module, 721. Glove unit;

[0039] 80. Recognition and control module;

[0040] p1. First positioning position, p2. Second positioning position;

[0041] x1. First X axis, x2. Second X axis;

[0042] y1. First Y axis, y2. Second Y axis;

[0043] z. Z axis. DETAILED DESCRIPTION

[0044] In order to enable anyone skilled in the art to understand the technical content of this utility model and implement it accordingly, and based on the content disclosed in this specification, the scope of the patent application and the drawings, anyone skilled in the art can easily understand the related objectives and advantages of this utility model, therefore, the detailed features and advantages of this utility model will be described in detail in the following embodiments.

[0045] As shown in Figure 1, this embodiment is a fastener anti-loosening pre-coating system 100 with vision and CNC devices, which includes: a transfer module 10; a loading and unloading module 20; a rotary drive module 30; a dispensing module 40; and an image recognition module 50. This embodiment is a pre-coating technology that uses vision to search for screw threads and homing, combined with digital and image display control, and anti-loosening screws, to improve production efficiency and ensure stable and uniform coating quality.

[0046] The transfer module 10 is a mobile platform that performs a first X-axis x1 movement, and also has...

[0047] There is a freely rotatable fastener support 110. Therefore, the transfer module 10 is used to drive the fastener support 110 to the first positioning point p1 and the second positioning point along the first X-axis x1.

[0048] In order to effectively fix the fastener 60, the fastener support 110 has a material placement groove 111.

[0049] As shown in Figures 2 and 3, the loading and unloading module 20 is configured to correspond to the fastener support.

[0050] After the component 110 is moved, it reaches a first positioning point p1 and drives a loading and unloading element 210 to move along a first Y-axis y1. When the loading and unloading element 210 performs a pushing stroke, it will push the fastener 60 and then load the fastener 60 into the fastener support 110 / material placement groove 111.

[0051] The loading and unloading element 210 may have an electromagnetic suction part 211, when the loading and unloading element 210

[0052] During the return stroke, the electromagnetic suction part 211 is activated to generate magnetic attraction and hold the latch in place.

[0053] Part 60, then fastener 60 will, with the return stroke, move from fastener support 110 / material placement groove 111

[0054] The inner part is pulled out, and as it moves and / or rotates to the unloading point, the electromagnetic suction unit 211 then performs...

[0055] The fastener 60 is released and the unloading is completed.

[0056] In order to place the fastener 60 in a more appropriate position during unloading, the loading and unloading module 20 is provided with a rotating unit 220.

[0057] 20 can be combined with a rotating unit 220 to rotate the loading and unloading module 20 at an angle and to rotate to an optimal unloading position.

[0058] As shown in FIG. 4, a rotating drive module 30 is provided corresponding to a second position p2 after the fastener support 110 is moved, and the rotating drive module 30 mainly drives a rotating drive member 310 to move along a second Y-axis y2. When the rotating drive module 30 presses the end of the fastener 60, the fastener 60 is then driven to rotate, so as to perform the dispensing operation of the fastener 60.

[0059] A dispensing module 40 is provided above the fastener 60 corresponding to the second position p2 described above, and the dispensing module 40 mainly drives a dispensing needle 410 to move along a second Y-axis y2 and / or a Z-axis of the fastener in a rotating or stationary state of the fastener 60 driven by the rotating drive module 30, or further combined with a second X-axis x2 of the fastener dispensing movement.

[0060] A dispensing module 40 is provided above the fastener 60 corresponding to the second position p2 described above, and the dispensing module 40 mainly drives a dispensing needle 410 to move along a second Y-axis y2 and / or a Z-axis of the fastener in a rotating or stationary state of the fastener 60 driven by the rotating drive module 30, or further combined with a second X-axis x2 of the fastener dispensing movement.

[0061] An image recognition module 50 is mainly used to read the operating image of the fastener 60 and the dispensing needle 410. The image recognition module 50 can be an image taking device with a charge-coupled device (CCD). The image recognition module 50 can perform real-time automatic optical recognition of the dispensing condition of the fastener 60.

[0062] Device, CCD) of the fastener 60, and the image recognition module 50 can perform real-time automatic optical recognition of the dispensing condition of the fastener 60.

[0063] The image recognition module 50 can perform real-time automatic optical recognition of the dispensing condition of the fastener 60.

[0064] The image recognition module 50 can perform real-time automatic optical recognition of the dispensing condition of the fastener 60.

[0065] As shown in FIG. 5 and FIG. 6, in order to automatically perform feeding, the fastener anti-loosening pre-coating system 100 with vision and numerical control devices can further have a discharging module 71.

[0066] 71, which can be a feeding slot. The fastener 60 is automatically arranged in sequence in the feeding slot, so as to sequentially perform feeding of the fastener 60.

[0067] The fastener 60 is automatically arranged in sequence in the feeding slot, so as to sequentially perform feeding of the fastener 60.

[0068] The fastener anti-loosening pre-coating system 100 with vision and numerical control device can further have a feeding module 72, and the feeding module 72 has a glove unit 721. During feeding, the feeding module 72 first drives the glove unit 721 to move to the corresponding position of the discharging module 71 to receive the fastener

[0069] 60. After receiving the fastener 60, the glove unit 721 is moved to the first Y axis y1, and then the fastener 60 in the glove unit 721 is pushed and combined with the fastener support 110 by the pushing of the loading and unloading element 210.

[0070] 60, the glove unit 721 is moved to the first Y axis y1, and then the fastener 60 in the glove unit 721 is pushed and combined with the fastener support 110 by the pushing of the loading and unloading element 210.

[0071] As shown in FIG. 7, in order to achieve automatic operation, the fastener anti-loosening pre-coating system 100 with vision and numerical control device can further have an identification and control module 80, which recognizes and / or generates a plurality of image / control signals to perform identification and / or program control of the image recognition module 50, the transfer module 10, the loading and unloading module 20, the rotation driving module 30, and / or the dispensing module 40.

[0072] More specifically, the identification and control module 80 can include an automatic image recognition software 810 and a program control software 820.

[0073] The identification and control module 80 reads a plurality of image signals of the image recognition module 50 under the operation of the automatic image recognition software 810 to perform image recognition and / or generate control signals to the program control software 820.

[0074] The identification and control module 80, under the operation of the program control software 820, performs the job program control of the above-mentioned embodiments of the transfer module 10, the loading and unloading module 20, the rotation driving module 30, and / or the dispensing module 40.

[0075] In addition, the program control software 820 can further include a dispensing program software 821 to enable the dispensing operation of the dispensing module 40 to be automatically performed.

[0076] In addition, the program control software 820 can further include a dispensing program software 821 to enable the dispensing operation of the dispensing module 40 to be automatically performed.

[0077]

[0078]

[0079] ​​The above-mentioned embodiments are used to illustrate the features of the present application, and the purpose is to enable those skilled in the art to understand the content of the present application and implement it, and not to limit the patent scope of the present application. Therefore, any equivalent modification or modification that does not deviate from the spirit disclosed by the present application should be included in the patent application scope described below.

Claims

1. A fastener anti-loosening pre-coating system with visual and numerical control means, characterized in that, It includes: A transfer module, which is a first X-axis moving mobile platform, and has a freely rotatable fastener support; A loading and unloading module, which is arranged at a first positioning corresponding to the fastener support, and drives a loading and unloading element to move in a first Y-axis, so as to load or unload the fastener from the fastener support; A rotation driving module, which is arranged at a second positioning corresponding to the fastener support, and drives a rotation driving element to move in a second Y-axis, and drives the fastener to rotate after pressing the end of the fastener; A dispensing module, which is arranged above the fastener at the second positioning, and drives a dispensing needle to move in the second Y-axis and / or Z-axis; And An image recognition module, which reads the action images of the fastener and the dispensing needle, and performs automatic optical image recognition.

2. The fastener pretensioning system with visual and numerical control according to claim 1, characterized in that, It has a feeding module, which is a feeding groove, for sequentially feeding the fastener.

3. The fastener pretensioning system with visual and numerical control according to claim 2, characterized in that, It drives a glove unit to move to the corresponding position of the feeding module to receive the fastener, and then moves to the first Y-axis, and the fastener is pressed and combined with the fastener support by the pushing of the loading and unloading element.

4. The fastener pretensioning system with visual and numerical control according to claim 3, characterized in that, The fastener support has a material placing groove, and the fastener is pressed and combined in the material placing groove.

5. The fastener pretensioning system with visual and numerical control according to claim 1, characterized in that, The loading and unloading element has an electromagnetic suction part.

6. The fastener pretensioning system with visual and numerical control according to claim 1, characterized in that, The loading and unloading module is combined with a rotation unit, so that the loading and unloading module rotates at an angle.

7. The fastener pretensioning system with visual and numerical control device according to claim 1, characterized in that, The image recognition module has a CCD image taking device.

8. The fastener pretensioning system with visual and numerical control according to any one of claims 1 to 7, characterized in that, It further has an identification and control module, which reads and / or generates a plurality of image / control signals to perform identification and / or program control of the image recognition module, the transfer module, the loading and unloading module, the rotation driving module, and / or the dispensing module.

9. The fastener pretensioning system with visual and numerical control according to claim 8, characterized in that, The identification and control module includes automatic image recognition software and program control software.

10. The fastener pretensioning system with visual and numerical control according to claim 9, characterized in that, The program control software further includes dispensing program software.

Images