Improved coating machine scraper device

By designing a switching component and a drive component on the coating machine, the body of the doctor blade can be quickly replaced and precisely adjusted, solving the problems of difficult and time-consuming repairs after the doctor blade is damaged, and improving the working efficiency and durability of the coating machine.

CN223717590UActive Publication Date: 2025-12-26FOSHAN GAOMING HONGYUAN PAPER IND CO LTD
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Patent Information

Application Number
CN202422977842.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-26
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

Damaged scrapers are difficult to repair, complicated to replace, and time-consuming, resulting in low working efficiency of the coating machine and difficulty in quickly resuming production.

Method used

The system employs a shifting assembly, including an adjustment frame, lifting platform, clamping ring, suspension spring, fixing bolts, lifting groove, and drive assembly, to enable rapid replacement and precise adjustment of the scraper body. The drive motor drives the transmission belt and drive wheel to achieve stable replacement and limiting of the scraper.

Benefits of technology

It simplifies the blade replacement process, reduces the probability of single blade damage, improves the working efficiency and durability of the coating machine, and ensures rapid resumption of work and production.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an improved scraper device of a coating machine, which belongs to the technical field of copy paper production and comprises a working table, a moving table, a position changing component, a scraper blade, a scraper blade and a scraper blade, wherein the position changing assembly comprises an adjusting frame, a lifting table, a mounting hole, a clamping ring, a suspension spring, a scraper body, a resistance reducing wheel, a fixing bolt, a lifting groove and a driving assembly, the adjusting frame is fixedly arranged at the top of the outer wall of the workbench, and one end of the suspension spring is fixedly arranged at the outer wall of the lifting table; the other end of the suspension spring is fixedly arranged on the outer wall of the scraper body, and the outer walls of the two ends of the scraper body are rotationally sleeved with the resistance reduction wheels. Through the transposition assembly, the stable scraper main body can be rapidly replaced, and the problems that a single scraper main body is damaged, workers need to spend a lot of time for replacement and maintenance, the working efficiency of the coating machine is low, and rapid rework and reproduction are difficult to achieve are solved.
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Description

TECHNICAL FIELD

[0001] The utility model belongs to the technical field of copying paper production, and particularly relates to an improved coating machine doctor blade device. BACKGROUND

[0002] Common types of copying paper include B5, A4, B4, A3, 16K, 8K, etc. Among them, A4 is the most commonly used type, and its specifications are 210mm x 297mm. The specifications of A3 are 297mm x 420mm, and the area of A3 paper is equal to that of two A4 papers. In addition, the specifications of 8K are generally 290mm x 370mm, and the specifications of 16K are generally 185mm x 260mm or 185mm x 290mm.

[0003] The coating machine, also known as a brush coater, a doctor coater, a spray coater, etc., is a mechanical device driven by a motor or an engine, which is used to uniformly coat glue, paint, or ink with specific functions on the surface of a substrate, and then roll or cut it into pieces after drying. It is widely used in the surface coating processing of various materials such as film, paper, cloth, leather, aluminum foil, and plastic film to increase the properties or improve the performance of the materials, such as waterproof, fireproof, wear-resistant, and aesthetic.

[0004] After the doctor blade is damaged, its maintenance is usually difficult, and the main reasons are as follows: difficult to disassemble: the doctor blade is usually installed on the coating machine through fastening screws or pins, and specific tools and techniques are required for disassembly. If disassembled improperly, it may cause damage to the doctor blade or other parts of the coating machine, replacement is complex: when replacing the doctor blade, it is necessary to ensure that the size, model, and material of the new doctor blade are consistent with those of the old one, so that it can be smoothly installed and work normally. In addition, the doctor blade needs to be accurately adjusted to ensure that the gap and angle between the doctor blade and the coating roller reach the best state. The replacement and maintenance of the doctor blade usually takes a lot of time, and the preparation work is tedious: before replacing the doctor blade, the power of the coating machine needs to be turned off and the connection of related parts needs to be disconnected. At the same time, necessary cleaning and inspection of the coating machine are also required to ensure the smooth progress of the replacement process. The replacement process takes time: the disassembly, installation, and adjustment of the doctor blade usually take a certain amount of time, especially when the doctor blade is severely damaged or the coating machine structure is complex, the replacement process may take even more time. Testing and debugging: after replacing the doctor blade, the coating machine needs to be tested and debugged to ensure that the new doctor blade can work normally and achieve the expected coating effect. This process also takes a certain amount of time to complete. SUMMARY

[0005] The utility model aims at providing an improved coating machine doctor blade device to solve the problems raised in the background art.

[0006] An improved coating machine doctor blade device comprises,

[0007] A workbench and a moving table, the moving table is slidingly embedded in the inner wall of the workbench;

[0008] A transposition assembly is arranged at the outer wall of the workbench, wherein: the transposition assembly comprises an adjusting frame, a lifting table, a mounting hole, a clamping ring, a suspension spring, a scraper main body, a drag-reducing wheel, a fixing bolt, a lifting groove and a driving assembly, the adjusting frame is fixedly arranged at the top of the outer wall of the workbench, one end of the suspension spring is fixedly arranged at the outer wall of the lifting table, the other end of the suspension spring is fixedly arranged at the outer wall of the scraper main body, the drag-reducing wheel is rotatably sleeved at the outer wall of both ends of the scraper main body, the fixing bolt is threadedly connected to the inner wall of both ends of the scraper main body, the lifting groove is arranged at the outer wall of the adjusting frame, the fixing bolt and the lifting groove are matched with each other, the lifting table and the adjusting frame are matched with each other, the clamping ring is fixedly arranged at one side of the outer wall of the lifting table, the mounting hole is arranged at the top of the outer wall of the lifting table, and the driving assembly is arranged at the inner wall of the adjusting frame.

[0009] Further, the driving assembly comprises a driving wheel, a transmission belt and a driving motor.

[0010] Further, the transmission belt is arranged at the inner wall of the driving wheel.

[0011] Further, the driving wheel is rotatably inserted into the outer wall of the adjusting frame through the rotating shaft.

[0012] Further, the driving motor is fixedly arranged at the center of one side of the outer wall of the driving wheel through the rotating shaft.

[0013] Further, the transmission belt and the clamping ring are matched with each other.

[0014] Compared with the prior art, the beneficial effects of the present application are:

[0015] Through the transposition assembly, the scraper main body can be quickly replaced stably, the damage of a single scraper main body is reduced, the workers need to spend a lot of time for replacement and maintenance, which leads to low working efficiency of the coating machine and is difficult to realize rapid resumption of work and production. DRAWINGS

[0016] The drawings are used to provide a further understanding of the present application, and constitute a part of the specification, together with the embodiments of the present application, to explain the present application, and do not constitute a limitation on the present application. In the drawings:

[0017] Fig. 1 It is a perspective view of the present application;

[0018] Fig. 2 It is a perspective view of the transmission belt of the present application;

[0019] Fig. 3 It is the perspective view of the scraper main body of the utility model.

[0020] In the figure: 1, workbench; 2, moving table; 3, adjusting frame; 4, drive wheel; 5, transmission belt; 6, drive motor; 7, lifting table; 8, mounting hole; 9, clamping ring; 10, suspension spring; 11, scraper main body; 12, drag-reducing wheel; 13, fixing bolt; 301, lifting groove. DETAILED DESCRIPTION

[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0022] In the description of the utility model, it should be explained that the terms "upper", "lower", "inner", "outer", "top / bottom end" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

[0023] In the description of the utility model, it should be explained that, unless otherwise explicitly specified and limited, the terms "mounting", "provided with", "sleeved / connected", "connected" and the like should be broadly understood, for example, "connected" can be fixedly connected, can be detachably connected, or integrally connected; can be mechanically connected, can be electrically connected; can be directly connected, can be indirectly connected through an intermediate medium, and can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the utility model can be understood according to the specific circumstances.

[0024] Please refer to Figs. 1-3 The technical solutions provided by the embodiment are as follows:

[0025] An improved coating machine scraper device, comprising,

[0026] The workbench 1 is provided with the moving table 2, and the moving table 2 is slidably embedded in the inner wall of the workbench 1.

[0027] The transposition assembly is arranged at the outer wall of the workbench 1, wherein: the transposition assembly comprises an adjusting frame 3, a lifting table 7, a mounting hole 8, a clamping ring 9, a suspension spring 10, a scraper main body 11, a drag-reducing wheel 12, a fixing bolt 13, a lifting groove 301 and a driving assembly; the adjusting frame 3 is fixedly arranged at the top of the outer wall of the workbench 1; one end of the suspension spring 10 is fixedly arranged at the outer wall of the lifting table 7; the other end of the suspension spring 10 is fixedly arranged at the outer wall of the scraper main body 11; the drag-reducing wheel 12 is rotatably arranged at the outer wall of the two ends of the scraper main body 11; the fixing bolt 13 is threadedly connected to the inner wall of the two ends of the scraper main body 11; the lifting groove 301 is arranged at the outer wall of the adjusting frame 3; the fixing bolt 13 and the lifting groove 301 are matched with each other; the lifting table 7 and the adjusting frame 3 are matched with each other; the clamping ring 9 is fixedly arranged at one side of the outer wall of the lifting table 7; the mounting hole 8 is arranged at the top of the outer wall of the lifting table 7; and the driving assembly is arranged at the inner wall of the adjusting frame 3.

[0028] In the embodiment of the utility model, through transposition assembly, the stable scraper main body 11 can be quickly replaced, the single scraper main body 11 is reduced to damage, and the staff needs to spend a lot of time to replace and maintain, which leads to the low work efficiency of the coating machine, and it is difficult to realize rapid resumption of work and production. The workbench 1 is deployed to the specified position, the ink required by the copy paper is injected to one side of the scraper main body 11, the digital differential device is arranged in the mounting hole 8, the driving motor 6 is started, the driving wheel 4 is rotated, one of the lifting tables 7 is driven to descend through the clamping ring 9, one of the scraper main bodies 11 is descended, the accurate ink thickness is realized by the digital differential device, when the position of the scraper main body 11 is confirmed, the fixing bolt 13 is rotated, the limiting of the scraper main body 11 and the drag-reducing wheel 12 is completed, and the scraper main body 11 is fixed in the lifting groove 301, when the scraper main body 11 is lifted and adjusted, the limiting of the drag-reducing wheel 12 and the lifting groove 301 is realized, then through the overturning of the driving motor 6, the remaining one of the lifting tables 7 and the scraper main body 11 can be replaced, the replacement is quickly realized, the damage of one of the scraper main bodies 11 is avoided, the downtime for maintenance is avoided, and the durability is improved.

[0029] Specifically, the driving assembly comprises a driving wheel 4, a transmission belt 5 and a driving motor 6.

[0030] In the embodiment of the utility model, the driving assembly can realize the quick replacement of the scraper main body 11.

[0031] Specifically, the transmission belt 5 is woundly arranged at the inner wall of the driving wheel 4.

[0032] In the embodiment of the utility model, the transmission belt 5 is woundly arranged at the inner wall of the driving wheel 4, and the stable transmission of the transmission belt 5 can be guaranteed.

[0033] Specifically, the driving wheel 4 is rotatably inserted into the outer wall of the adjusting frame 3 through a rotating shaft.

[0034] In the embodiment of the utility model, the driving wheel 4 is rotatably inserted into the outer wall of the adjusting frame 3 through the rotating shaft, so that stable rotation can be realized.

[0035] Specifically, the driving motor 6 is fixedly arranged at the center of the outer wall of the driving wheel 4 through the rotating shaft.

[0036] In the embodiment of the utility model, the transmission stability can be ensured.

[0037] Specifically, the transmission belt 5 is matched with the clamping ring 9.

[0038] In the embodiment of the utility model, the transmission belt 5 is matched with the clamping ring 9, so that the stable driving of the lifting platform 7 can be ensured.

[0039] Working principle:

[0040] Through the transposition assembly, the quick replacement of the stable scraper main body 11 can be realized, the single scraper main body 11 damage is reduced, the staff needs to spend a lot of time for replacement and maintenance, so that the working efficiency of the coating machine is low, and it is difficult to realize quick restart and production. The workbench 1 is deployed to the specified position, the ink required by the photocopy paper is injected into the side of the scraper main body 11, the digital differential device is arranged in the inside of the mounting hole 8, the driving motor 6 is started, the driving wheel 4 is rotated, one of the lifting platforms 7 is driven to descend through the clamping ring 9, so that one of the scraper main bodies 11 is lowered, the accurate ink thickness is realized by using the digital differential device, when the position of the scraper main body 11 is confirmed, the fixed bolt 13 is rotated, the limiting of the scraper main body 11 and the drag-reducing wheel 12 is completed, and the scraper main body 11 is fixed in the inside of the lifting groove 301. When the scraper main body 11 is lifted and adjusted, the limiting of the drag-reducing wheel 12 and the lifting groove 301 is realized, then the remaining one of the lifting platforms 7 and the scraper main body 11 can be replaced through the overturning of the driving motor 6, so that quick replacement is realized, the downtime for maintenance caused by the damage of one of the scraper main bodies 11 is avoided, and the durability is improved.

[0041] Finally, it should be noted that: the above only for the preferred embodiments of the utility model, and not for limiting the utility model, although the utility model has been described in detail with reference to the foregoing embodiments, for those skilled in the art, still can modify the technical scheme recorded in the foregoing embodiments, or make equivalent replacement to part of the technical features. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. An improved coater doctor blade apparatus characterized by, The utility model relates to a kind of positioner, including, Workbench (1) and mobile station (2), the mobile station (2) is slidably embedded in the inner wall of workbench (1); Transposition component, it is located at the outer wall of workbench (1), wherein: the transposition component includes adjusting frame (3), lifting platform (7), mounting hole (8), clamping ring (9), suspension spring (10), scraper main body (11), drag-reducing wheel (12), fixed bolt (13), lifting groove (301) and drive assembly, the adjusting frame (3) is fixedly arranged at the top of the outer wall of workbench (1), one end of the suspension spring (10) is fixedly arranged at the outer wall of lifting platform (7), the other end of the suspension spring (10) is fixedly arranged at the outer wall of scraper main body (11), the drag-reducing wheel (12) is rotatably sleeved at the outer wall of both ends of scraper main body (11), the fixed bolt (13) is threadedly connected at the inner wall of both ends of scraper main body (11), the lifting groove (301) is opened at the outer wall of adjusting frame (3), the fixed bolt (13) and lifting groove (301) are matched with each other, the lifting platform (7) and adjusting frame (3) are matched with each other, the clamping ring (9) is fixedly arranged at the outer wall one side of lifting platform (7), the mounting hole (8) is opened at the outer wall top of lifting platform (7) both sides, the drive assembly is located at the inner wall of adjusting frame (3).

2. An improved coater doctor blade apparatus as defined in claim 1, wherein, The drive assembly includes drive wheel (4), transmission belt (5) and drive motor (6).

3. An improved coater doctor blade apparatus as defined in claim 2 wherein, The transmission belt (5) is woundly arranged at the inner wall of drive wheel (4).

4. An improved coater doctor blade apparatus as defined in claim 3 wherein, The drive wheel (4) is rotatably inserted into the outer wall of adjusting frame (3) by rotating shaft.

5. An improved coater doctor blade apparatus as defined in claim 4 wherein, The drive motor (6) is fixedly arranged at the outer wall one side center of drive wheel (4) by rotating shaft.

6. An improved coater doctor blade apparatus as defined in claim 5 wherein, The transmission belt (5) and clamping ring (9) are matched with each other.