Online pretreatment device of full-automatic inspection machine

By using a pre-processing device connected to a fully automated inspection machine, and by employing components such as conveyor belt drive, humidifier, and mist diffuser, the problems of high hardware requirements and overheating of the inspection machine are solved, thereby improving inspection accuracy and product qualification rate.

CN223717762UActive Publication Date: 2025-12-26JIANGSU SHUNTAI PACKAGING & PRINTING SCI TECH
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Patent Information

Application Number
CN202423200812.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-25
Publication Date
2025-12-26
Estimated Expiration
2034-12-25

AI Technical Summary

Technical Problem

The high hardware requirements of the inspection machine during normal use can lead to errors in the test results. Prolonged operation can cause the hardware to overheat, reducing the product pass rate.

Method used

Design a pre-processing device for a fully automatic inspection machine, including components such as a conveyor belt, motor, folding machine, pressing shaft, water tank, humidifier and mist fan. Through conveyor belt transmission, humidification treatment and folding detection, the device ensures normal operation of the hardware and reduces the risk of overheating.

Benefits of technology

It effectively reduces the error of hardware in test results, improves the product qualification rate, and avoids equipment failure caused by hardware overheating.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of inspection machines, in particular to a full-automatic inspection machine connecting line pretreatment device which comprises a structural frame and a connecting line pretreatment assembly, the connecting line pretreatment assembly comprises a conveying belt, a motor, an edge folding machine and a downward pressing shaft, the conveying belt is arranged on the lower portion in the structural frame, and the motor is detachably connected with the structural frame. The motor is arranged in the structural frame and located above the structural frame, the edge folding machine is detachably connected with the motor and located below the motor, the edge folding machine is arranged in the structural frame, and the lower pressing shaft is detachably connected with the edge folding machine and located below the edge folding machine. Therefore, the problems that in normal use of the product inspection machine, the requirement for hardware is high, the detection result has errors due to the hardware problem, and the product percent of pass is reduced due to the fact that the hardware is overheated due to continuous long-time work of the product inspection machine are effectively solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of inspection machine, especially to a full -automatic inspection machine line pretreatment device. BACKGROUND

[0002] With the ceaseless progress and development of science and technology, automatic detection has been widely applied in various trades, and the automatic inspection machine can understand and analyze complex and huge data information faster and more conveniently, and obtain more accurate and efficient detection results than manual detection, which is a kind of detection mode mainly used in the market at present.

[0003] The inspection machine has the problem of high requirement for hardware in normal use, and the detection result has error due to hardware problem, furthermore, the long-time continuous work of the inspection machine can cause overheating of the hardware, thereby reducing the product qualification rate.

[0004] To solve the above problems, a full-automatic inspection machine line pretreatment device is provided. UTILITY MODEL CONTENTS

[0005] The utility model discloses a full-automatic inspection machine line pretreatment device, solve the problem that the inspection machine has the problem of high requirement for hardware in normal use, and the detection result has error due to hardware problem, furthermore, the long-time continuous work of the inspection machine can cause overheating of the hardware, thereby reducing the product qualification rate.

[0006] To achieve the above object, a full-automatic inspection machine line pretreatment device is adopted, which comprises a structure frame and a line pretreatment assembly, the line pretreatment assembly comprises a conveyor belt, a motor, a flanging machine and a lower pressing shaft, the conveyor belt is arranged below the inside of the structure frame, the motor is detachably connected with the structure frame and located above the structure frame, the flanging machine is detachably connected with the motor and located below the motor, and the flanging machine is arranged at the output end of the motor, the flanging machine is arranged in the inside of the structure frame, the lower pressing shaft is detachably connected with the flanging machine and located below the flanging machine, and the lower pressing shaft is arranged above the conveyor belt.

[0007] The line pretreatment assembly further comprises a bottom die and an inspector, the bottom die is detachably connected with the structure frame and located below the inside of the structure frame, and the bottom die is arranged on one side of the conveyor belt, the inspector is detachably connected with the structure frame and located in the inside of the structure frame, and the inspector is arranged above the conveyor belt and the bottom die, and the inspector is further arranged below both sides of the lower pressing shaft.

[0008] The line pretreatment assembly further comprises an extension frame, which is detachably connected with the structural frame and located on one side of the structural frame and further arranged above the conveying belt.

[0009] The line pretreatment assembly further comprises a water tank and a controller, the water tank is fixedly connected with the extension frame and located above the extension frame, the controller is detachably connected with the extension frame and located inside the extension frame, the controller is further detachably connected with the water tank and located below the water tank, and the controller is further arranged above the conveying belt.

[0010] The line pretreatment assembly further comprises a humidifier and a mist fan, the humidifier is fixedly connected with the water tank through the controller and located below the water tank, the humidifier is arranged below the controller, the humidifier is further arranged above the conveying belt, the mist fan is fixedly connected with the extension frame and located inside the extension frame, the mist fan is arranged on one side of the humidifier, and the mist fan is further arranged above the conveying belt.

[0011] The line pretreatment assembly further comprises a humidifier and a mist fan, the humidifier is fixedly connected with the water tank through the controller and located below the water tank, the humidifier is arranged below the controller, the humidifier is further arranged above the conveying belt, the mist fan is fixedly connected with the extension frame and located inside the extension frame, the mist fan is arranged on one side of the humidifier, and the mist fan is further arranged above the conveying belt. BRIEF DESCRIPTION OF DRAWINGS

[0012] In order to more clearly illustrate the technical scheme in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiment or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and for those skilled in the art, other drawings can also be obtained from these drawings without creative labor.

[0013] Figure 1 is the operation principle diagram of the product inspection machine of the present application.

[0014] Figure 2 is the overall structure schematic diagram of the utility model.

[0015] 101-structure frame, 102-extension frame, 103-conveyer belt, 104-motor, 105-folding machine, 106-pressing shaft, 107-inspector, 108-bottom mould, 109-water tank, 110-controller, 111-humidifier, 112-fog fan, 2-feeding area, 3-preprocessing area, 4-detection area, 5-kicking waste area, 6-collection area, 7-palletizing area. DETAILED DESCRIPTION

[0016] The embodiments of the utility model are described in detail below, the examples of the embodiments are shown in the drawings, wherein the same or similar reference signs represent the same or similar elements or elements with the same or similar functions throughout. The embodiments described below by referring to the drawings are exemplary, and are intended to explain the utility model, and cannot be understood as the limitation of the utility model.

[0017] Please refer to Figure 1 and Figure 2 , Figure 1 is the operation principle diagram of the product inspection machine of the utility model, Figure 2 is the overall structure schematic diagram of the utility model.

[0018] The utility model provides a full -automatic product inspection machine line pretreatment device, including structure frame 101 and line pretreatment subassembly, line pretreatment subassembly includes conveyer belt 103, motor 104, flanging machine 105, press down shaft 106, bottom die 108, tester 107, extension frame 102, water tank 109, controller 110, humidifier 111 and atomizing fan 112, the foregoing scheme has solved the problem that the product inspection machine exists in normal use for the higher requirement of hardware, exists the problem that the detection result appears error because of hardware problem, furthermore, the long -time work of product inspection machine can lead to the overheating condition of hardware aspect, thereby leads to the problem of the reduction of product pass rate, it can be understood that the foregoing scheme can be in work, through conveyer belt 103 with material is sent to the below of humidifier 111, and the material is humidified to the conveyer belt 103 after the conveyer belt 103 is sent to the below of flanging machine 105, and the mold of different product installation is matched and is folded edge processing, after this action is completed, whether the product meets the process requirement is detected through detection device, after meeting the requirement, through conveyer belt 103, it is sent into the subsequent process, when working, drive arrangement is driven through conveyer belt 103 and carries out transmission, and the material can reach the position of humidifier 111 stably, then through the program that is set up in advance, the different product materials are humidified, so that reach the standard of product technical index setting, after completing processing, through transmission belt, the material is taken into the below of flanging machine 105, and the material is folded edge, reset and the like, after completing, through inspection device, the product surface, bar code, two-dimensional code and the like are detected more carefully, and the qualified product is taken to finished product collector by transmission belt, and the unqualified product is directly transmitted to waste product collection area through waste area, and then the finished product is neatly stacked by machine, and is packed by artificial, and the unqualified product is neatly stacked by artificial, so as to subsequent processing, effectively solve the problem that the product inspection machine exists in normal use for the higher requirement of hardware, exist the problem that the detection result appears error because of hardware problem, furthermore, the long -time work of product inspection machine can lead to the overheating condition of hardware aspect, thereby leads to the problem of the reduction of product pass rate.

[0019] For this specific embodiment, the conveyor belt 103 is arranged inside and below the structural frame, the motor 104 is detachably connected with the structural frame 101 and located above the structural frame 101, the edge cutting machine is detachably connected with the motor 104 and located below the motor 104, and the edge cutting machine is arranged at the output end of the motor 104, the edge cutting machine is arranged inside the structural frame 101, the lower pressing shaft 106 is detachably connected with the edge cutting machine and located below the edge cutting machine, and the lower pressing shaft 106 is arranged above the conveyor belt 103. The driving device drives the conveyor belt 103 to smoothly deliver the material to the humidifier 111, and then the material is subjected to humidification treatment through a pre-set program, so that the product technical index is set to the standard. After the treatment is completed, the material is brought into the lower part of the edge cutting machine 105 through the transmission belt, and the material is subjected to edge folding, resetting and other treatments. After the completion, the product surface, bar code, two-dimensional code and other details are detected again by the inspection device.

[0020] The bottom die 108 is detachably connected with the structural frame 101 and located inside and below the structural frame 101, and the bottom die 108 is arranged on one side of the conveyor belt 103. The inspector 107 is detachably connected with the structural frame 101 and located inside the structural frame 101, and the inspector 107 is arranged above the conveyor belt 103 and the bottom die 108, and the inspector 107 is also arranged below both sides of the lower pressing shaft 106.

[0021] Secondly, the extension frame 102 is detachably connected with the structural frame 101 and located on one side of the structural frame 101, and the extension frame 102 is also arranged above the conveyor belt 103.

[0022] At the same time, the water tank 109 is fixedly connected with the extension frame 102 and located above the extension frame 102. The controller 110 is detachably connected with the extension frame 102 and located inside the extension frame 102, and the controller 110 is also detachably connected with the water tank 109 and located below the water tank 109. The controller 110 is also arranged above the conveyor belt 103. The controller 110 is responsible for controlling the overall operation of the humidifier 111, including receiving sensor data, executing operation instructions, etc. The main control unit mainly cleans the ventilation hole to ensure smooth air flow. The water tank 109 stores water source and is connected with the atomizing device through a water pipe. The design of the water tank 109 usually includes water level detection function to ensure that the user can be reminded to add water in time when the water level is too low.

[0023] In addition, the humidifier 111 is fixedly connected with the water tank 109 through the controller 110 and is located below the water tank 109, and the humidifier 111 is arranged below the controller 110, the humidifier 111 is also arranged above the conveying belt 103, the mist fan 112 is fixedly connected with the extension frame 102 and is located in the extension frame 102, and the mist fan 112 is arranged on one side of the humidifier 111, and the mist fan 112 is also arranged above the conveying belt 103, the humidifier 111 converts water into mist, through the arrangement of the atomizing device, water is decomposed into tiny water droplets, and then is released into the air, and the mist fan 112 blows the atomized water mist to the air, to help more evenly distribute the water mist.

[0024] In use, the material is sent to below the humidifier 111 through the conveying belt 103, and the material is humidified to a set moisture value, and then is sent to below the flanging machine 105 through the conveying belt 103, and is subjected to flanging treatment through a matched mold according to different products, and after the action is completed, the detection device is used to detect whether the product meets the process requirements, and after the requirements are met, the product is sent to a subsequent process through the conveying belt 103, when working, the driving device drives the conveying belt 103 to drive the material to stably reach the humidifier 111, and then the material is subjected to humidification treatment through a program set in advance, so that the product technical index set standard is reached, after the treatment is completed, the material is driven into below the flanging machine 105 through the transmission belt, and the material is subjected to flanging, resetting and other treatments, and after the treatments are completed, the product surface, bar code, two-dimensional code and other details are detected in more detail through the inspection device, the qualified product is brought to a finished product collector through the transmission belt, the unqualified product is directly transmitted to a waste product collection area through a waste area, then the finished product is neatly stacked by the machine, and is packed into a box by manual work, and the unqualified product is neatly stacked by manual work, so that subsequent treatment is facilitated, the problem that the product inspection machine has high requirements for hardware in normal use is effectively solved, the problem that the detection result is deviated due to hardware problems is solved, and in addition, the product inspection machine is continuously and long-time worked, so that the hardware is overheated, and the problem that the product qualification rate is reduced is solved.

[0025] The above only discloses a preferred embodiment of the utility model, and of course cannot limit the utility model right scope, and the person skilled in the art can understand that all or part of the processes of the above embodiment are implemented, and equivalent changes made according to the utility model right claim still belong to the range covered by the utility model.

Claims

1. A full-automatic product inspection machine online pretreatment device, comprising a structure frame, characterized in that, It also comprises an online pretreatment assembly, the online pretreatment assembly comprises a conveying belt, a motor, a folding machine and a pressing shaft, the conveying belt is arranged below the inside of the structure frame, the motor is detachably connected with the structure frame and located above the structure frame, the folding machine is detachably connected with the motor and located below the motor, and the folding machine is arranged at the output end of the motor, the folding machine is arranged in the inside of the structure frame, the pressing shaft is detachably connected with the folding machine and located below the folding machine, and the pressing shaft is arranged above the conveying belt.

2. The full-automatic product inspection machine online pretreatment device of claim 1, characterized in that, The online pretreatment assembly further comprises a base die and an inspector, the base die is detachably connected with the structure frame and located below the inside of the structure frame, and the base die is arranged on one side of the conveying belt, the inspector is detachably connected with the structure frame and located in the inside of the structure frame, and the inspector is arranged above the conveying belt and the base die, and the inspector is also arranged below both sides of the pressing shaft.

3. The full-automatic product inspection machine online pretreatment device of claim 2, characterized in that, The online pretreatment assembly further comprises an extension frame, the extension frame is detachably connected with the structure frame and located on one side of the structure frame, and the extension frame is also arranged above the conveying belt.

4. The full-automatic product inspection machine online pretreatment device of claim 3, characterized in that, The online pretreatment assembly further comprises a water tank and a controller, the water tank is fixedly connected with the extension frame and located above the extension frame, the controller is detachably connected with the extension frame and located in the inside of the extension frame, and the controller is also detachably connected with the water tank and located below the water tank, and the controller is arranged above the conveying belt.

5. The full-automatic product inspection machine online pretreatment device of claim 4, characterized in that, The online pretreatment assembly further comprises a humidifier and a mist fan, the humidifier is fixedly connected with the water tank through the controller and located below the water tank, and the humidifier is arranged below the controller, the humidifier is also arranged above the conveying belt, the mist fan is fixedly connected with the extension frame and located in the inside of the extension frame, and the mist fan is arranged on one side of the humidifier, and the mist fan is also arranged above the conveying belt.