Movable reaction kettle high-pressure cleaning device with circulating filtering mechanism

By introducing a circulating filtration mechanism into the high-pressure cleaning device of the reactor, the problem of direct discharge of cleaning wastewater is solved, realizing the recycling of wastewater and convenient treatment of solid waste, thereby improving cleaning efficiency and resource utilization.

CN223717930UActive Publication Date: 2025-12-26NANJING KEXIN IND SERVICE CO LTD
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Patent Information

Application Number
CN202423279689.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-26
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing high-pressure cleaning devices for reactors lack wastewater circulation and filtration functions, resulting in water waste and direct discharge of recyclable materials.

Method used

Design a mobile high-pressure cleaning device for a reactor with a circulating filtration mechanism, including components such as a filter outer shell, filter screen, water collection hopper, solid-liquid separation pipe, drive motor, spiral shaft, and mud pump, to achieve circulating filtration of cleaning wastewater and convenient discharge of solid waste.

Benefits of technology

It enables the recycling of cleaning wastewater, saves water resources, facilitates the discharge of solid waste, and reduces the difficulty of cleaning stubborn deposits.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a movable reaction kettle high-pressure cleaning device with a circulating filtering mechanism, which relates to the technical field of high-pressure cleaning equipment and comprises a traction plate trailer, a water tank is fixedly connected to the top end of the traction plate trailer, a booster pump is mounted on the left side of the top of the traction plate trailer, and a high-pressure spray gun is mounted at the tail end of a hose. A filtering assembly for circularly filtering wastewater is arranged on the right side of the top of the traction plate trailer. According to the mobile reaction kettle high-pressure cleaning device with the circulating filtering mechanism, by arranging the filter outer barrel shell, the filter screen, the water collecting hopper and the solid-liquid separation pipe, when the mobile reaction kettle high-pressure cleaning device with the circulating filtering mechanism is used, a waste water inlet pipe is connected into a sewage draining exit of a reaction kettle, and waste water flows into the water collecting hopper along holes in the arc-shaped filter screen; water on the upper layer enters the outer barrel shell of the filter through the overflow pipe and is filtered by the filter screen of the filter, so that the function of circularly filtering the cleaning wastewater is realized, and the problem that the device does not have the function of circularly filtering the cleaning wastewater is solved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to high pressure cleaning equipment technical field, concretely is a kind of movable reaction kettle high pressure cleaning device with circulating filtration mechanism. BACKGROUND

[0002] Reaction kettle is widely used in petroleum, chemical industry, rubber, pesticide, dye, pharmaceutical and food and other fields, is used to complete vulcanization, nitration, hydrogenation, alkylation, polymerization, condensation and other process processes pressure vessel, during reaction, reaction kettle inner wall will appear crystallization, fouling, coking and other phenomena, need to be cleaned periodically, to ensure the normal operation of reaction kettle.

[0003] At present, the cleaning of reaction kettle interior is mostly high pressure flushing, utilizes high pressure water flow to flush the attachment of reaction kettle interior, can avoid the damage to reaction kettle inner wall under the premise of guaranteeing cleaning effect, there is some function deficiency in actual use process, has certain improvement space, such as current high pressure flushing, little waste water produced after cleaning is recycled and filtered, cleaning waste water is directly discharged, on the one hand, there is water resource waste, on the other hand, some recyclable materials are also directly discharged, do not have the function of cleaning waste water recycling and filtering.

[0004] Now, a new type of movable reaction kettle high pressure cleaning device with circulating filtration mechanism is proposed to solve the above problems. UTILITY MODEL CONTENTS

[0005] The utility model aims at providing a kind of movable reaction kettle high pressure cleaning device with circulating filtration mechanism to solve the problem of not having the function of cleaning waste water recycling and filtering in the background art described above.

[0006] To achieve the above object, the utility model provides the following technical scheme: a kind of movable reaction kettle high pressure cleaning device with circulating filtration mechanism, including towed plate car, the top of the towed plate car is fixedly connected with water tank, the left side of the top of the towed plate car is equipped with booster pump, the left side of the booster pump is movably connected with hose, the end of the hose is equipped with high pressure spray gun, the top of the high pressure spray gun is screw-connected with spray pipe, the right side of the top of the towed plate car is provided with the filtration assembly of circulating filtration waste water.

[0007] The filtering assembly comprises a water collecting hopper fixedly connected to the right side of the top of the traction plate vehicle, a filter outer cylinder shell arranged between the water tank and the water collecting hopper, a filter screen horizontally arranged in the filter outer cylinder shell, a solid-liquid separation pipe welded to the top end of the water collecting hopper, an arc-shaped filter screen fixedly connected to the left side of the bottom end of the solid-liquid separation pipe, an overflow pipe arranged on the left side of the water collecting hopper, a driving motor mounted on the left side of the solid-liquid separation pipe, a spiral rotating shaft movably connected between the two sides in the solid-liquid separation pipe, a mud pump mounted on the top end of the solid-liquid separation pipe, a slurry inlet pipe fixedly connected between the left side of the mud pump and the top end of the solid-liquid separation pipe, a waste water inlet pipe movably connected to the right side of the mud pump, and a circulating pump mounted on the right side of the water tank, wherein a circulating backwater pipe is fixedly connected between the top end of the circulating pump and the top end of the water tank.

[0008] As a further technical scheme of the present application, the bottom end of the overflow pipe is connected to the top end of the filter outer cylinder shell, and the filter outer cylinder shell, the water collecting hopper and the overflow pipe are in communication.

[0009] As a further technical scheme of the present application, the output end of the driving motor is connected to the left side of the spiral rotating shaft, and the outer diameter of the spiral rotating shaft is matched with the inner diameter of the solid-liquid separation pipe.

[0010] As a further technical scheme of the present application, the inside of the solid-liquid separation pipe is in communication with the inside of the slurry inlet pipe, and the filter outer cylinder shell and the circulating pump are connected by a pipeline.

[0011] As a further technical scheme of the present application, a slag outlet is welded to the right side of the bottom of the solid-liquid separation pipe, a sediment outlet valve is arranged at the bottom end of the water collecting hopper, the inside of the water collecting hopper and the sediment outlet valve are in communication, and the bottom end of the water collecting hopper is conical.

[0012] As a further technical scheme of the present application, a nozzle is fixedly connected to the top end of the spray pipe, a blunt round head shovel is fixedly connected to the right side of the nozzle, and the top end of the blunt round head shovel is higher than the top end of the nozzle.

[0013] Compared with the prior art, the mobile reaction kettle high-pressure cleaning device with a circulating filtering mechanism has the advantages that it not only realizes the function of cleaning waste water circulating filtration, but also realizes the functions of facilitating slag discharge and facilitating stubborn adherent cleaning.

[0014] (1) by setting up filter outer cylinder shell, filter screen, water collecting hopper, solid-liquid separation pipe, arc filter screen, overflow pipe, drive motor, screw shaft, slurry pump, slurry inlet pipe, waste water access pipe, circulating pump and circulating backwater pipe, when using, clean water is injected into the water tank, the booster pump pumps out the clean water in the water tank, and the high-pressure spray gun is pumped through the hose, the high-pressure spray gun is held by the cleaning personnel to flush the inside of the reaction kettle, the waste water access pipe is connected to the blowdown of the reaction kettle, the waste water and waste residue generated during cleaning are sucked by the slurry pump, enter the solid-liquid separation pipe along the slurry inlet pipe, the drive motor drives the screw shaft to rotate, and the solid waste is continuously displaced, and the waste water flows into the water collecting hopper along the holes on the arc filter screen, and the waste water is deposited in the conical bottom of the water collecting hopper, and the upper water body enters the filter outer cylinder shell through the overflow pipe, is filtered through the filter screen, and is then pumped into the water tank again through the circulating backwater pipe by the circulating pump, so that the cleaning water can be recycled, water resources can be saved, and the functions of cleaning waste water circulation and filtration are realized;

[0015] (2) by setting up slag outlet and sediment outlet valve, when using, the drive motor drives the screw shaft to rotate, the solid waste is continuously displaced towards the slag outlet, the collecting container is placed at the bottom of the slag outlet, the solid waste can be recycled, the fine slag is deposited in the conical bottom of the water collecting hopper, and the slag can be discharged by opening the sediment outlet valve, so that the function of convenient slagging is realized;

[0016] (3) by setting up a spray pipe, a nozzle and a blunt round head shovel, when using, the high-pressure spray gun is held by the cleaning personnel to flush the inside of the reaction kettle, the nozzle at the end of the spray pipe sprays high-pressure water flow to remove the attachments, and part of the hard attachments can be loosened by knocking with the blunt round head shovel, so that the difficulty of removal is reduced, and the function of facilitating stubborn attachment cleaning is realized. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is a front view structural schematic diagram of the utility model;

[0018] Figure 2 It is a water collecting hopper front view sectional enlarged structural schematic diagram of the utility model;

[0019] Figure 3 It is a filter outer cylinder shell front view sectional enlarged structural schematic diagram of the utility model;

[0020] Figure 4 It is a spray pipe side view enlarged structural schematic diagram of the utility model.

[0021] In the figure: 1, traction board car; 2, water tank; 3, filter outer shell; 4, filter screen; 5, water collecting hopper; 6, solid-liquid separation pipe; 7, arc filter screen; 8, overflow pipe; 9, driving motor; 10, spiral rotating shaft; 11, slurry pump; 12, slurry inlet pipe; 13, waste water inlet pipe; 14, circulating pump; 15, circulating backwater pipe; 16, slag outlet; 17, sediment outlet valve; 18, booster pump; 19, hose; 20, high-pressure spray gun; 21, spray pipe; 22, nozzle; 23, blunt round head shovel. DETAILED DESCRIPTION

[0022] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0023] Embodiment: please refer to Figures 1-4 A mobile reaction kettle high-pressure cleaning device with a circulating filtration mechanism, comprising a traction board car 1, the top end of the traction board car 1 is fixedly connected with a water tank 2, a booster pump 18 is installed on the left side of the top of the traction board car 1, a hose 19 is movably connected to the left side of the booster pump 18, a high-pressure spray gun 20 is installed at the end of the hose 19, a spray pipe 21 is threadedly connected to the top end of the high-pressure spray gun 20, and a filter assembly for circulating and filtering waste water is arranged on the right side of the top of the traction board car 1.

[0024] Please refer to Figures 1-4 The mobile reaction kettle high-pressure cleaning device with a circulating filtration mechanism further comprises a filter assembly, the filter assembly comprises a water collecting hopper 5, the water collecting hopper 5 is fixedly connected to the right side of the top of the traction board car 1, a filter outer shell 3 is arranged between the water tank 2 and the water collecting hopper 5, a filter screen 4 is horizontally placed in the filter outer shell 3, a solid-liquid separation pipe 6 is welded to the top end of the water collecting hopper 5, an arc filter screen 7 is fixedly connected to the left side of the bottom end of the solid-liquid separation pipe 6, an overflow pipe 8 is arranged on the left side of the water collecting hopper 5, a driving motor 9 is installed on the left side of the solid-liquid separation pipe 6, a spiral rotating shaft 10 is movably connected between the two sides in the solid-liquid separation pipe 6, a slurry pump 11 is installed at the top end of the solid-liquid separation pipe 6, a slurry inlet pipe 12 is fixedly connected between the left side of the slurry pump 11 and the top end of the solid-liquid separation pipe 6, a waste water inlet pipe 13 is movably connected to the right side of the slurry pump 11, a circulating pump 14 is installed on the right side of the water tank 2, and a circulating backwater pipe 15 is fixedly connected between the top end of the circulating pump 14 and the top end of the water tank 2.

[0025] The bottom end of the overflow pipe 8 is connected with the top end of the filter outer cylinder shell 3, the inside of the filter outer cylinder shell 3, the water collecting basin 5 and the overflow pipe 8 are communicated, the output end of the driving motor 9 is connected with the left side of the spiral rotating shaft 10, the outer diameter of the spiral rotating shaft 10 is matched with the inner diameter of the solid-liquid separation pipe 6, the inside of the solid-liquid separation pipe 6 and the slurry inlet pipe 12 are communicated, the filter outer cylinder shell 3 and the circulating pump 14 are connected through a pipeline, and through the circulating filtration, the waste of water resources can be reduced.

[0026] Specifically, as shown in Figure 1 、 Figure 2 and Figure 3 , the waste water inlet pipe 13 is connected to the blowdown port of the reaction kettle, the produced waste water and waste residue are sucked by the slurry pump 11, enter the solid-liquid separation pipe 6 along the slurry inlet pipe 12, the driving motor 9 drives the spiral rotating shaft 10 to rotate, pushes the solid waste to continuously displace, the waste water flows into the water collecting basin 5 along the holes on the arc-shaped filter screen 7, the waste water is deposited in the conical bottom of the water collecting basin 5, and the upper water body enters the filter outer cylinder shell 3 through the overflow pipe 8, is filtered through the filter screen 4, and is then pumped into the water tank 2 through the circulating water return pipe 15 by the circulating pump 14, so that the recycling of the cleaning water is realized, and the water resources can be saved.

[0027] The slag outlet 16 is welded to the right side of the bottom of the solid-liquid separation pipe 6, and the sediment outlet valve 17 is arranged at the bottom end of the water collecting basin 5, and the inside of the water collecting basin 5 and the sediment outlet valve 17 is communicated, and the bottom end of the water collecting basin 5 is conical, facilitating the discharge of waste residue for recycling.

[0028] Specifically, as shown in Figure 1 and Figure 2 , the collection container is placed at the bottom of the slag outlet 16, so that the solid waste can be recycled, the fine slag is deposited in the conical bottom of the water collecting basin 5, and the sediment outlet valve 17 is opened to discharge the fine slag.

[0029] The top end of the spray pipe 21 is fixedly connected with a nozzle 22, the right side of the nozzle 22 is fixedly connected with a blunt round head shovel 23, the top end of the blunt round head shovel 23 is higher than the top end of the nozzle 22, and the stubborn adherent can be conveniently cleaned.

[0030] Specifically, as shown in Figure 1 and Figure 4 , the nozzle 22 at the end of the spray pipe 21 sprays high-pressure water flow to wash away the adherent, and part of the hard adherent can be loosened by knocking through the blunt round head shovel 23, so that the washing difficulty is reduced.

[0031] Working principle: the utility model discloses in use, first, clear water is injected into water tank 2, booster pump 18 is extracted from clear water in water tank 2, is pumped into high-pressure spray gun 20 through hose 19, and the inside of the reaction kettle is washed by the high-pressure spray gun 20 held by the cleaning personnel, and waste water access pipe 13 accesses the blow-off port of the reaction kettle, and the waste water and waste residue generated during cleaning are sucked along slurry inlet pipe 12 into solid-liquid separation pipe 6 under the suction of slurry pump 11, and driving motor 9 drives helical shaft 10 to rotate, and solid waste is continuously displaced, and waste water flows into water collecting hopper 5 along the eyelet on arc-shaped filter screen 7, and the waste water deposits in the conical bottom of water collecting hopper 5, and the water body in the upper layer enters filter outer shell 3 through overflow pipe 8, and after being filtered through filter screen 4, is pumped into water tank 2 again through circulating backwater pipe 15 by circulating pump 14, realizes the recycling of cleaning water, and water resources can be saved.Driving motor 9 drives helical shaft 10 to rotate, and solid waste is continuously displaced towards residue outlet 16, and the collection container is placed at the bottom of residue outlet 16, and solid waste can be recycled, the recyclable components are conveniently extracted in the later period, and fine residue deposits in the conical bottom of water collecting hopper 5, and the residue can be discharged by opening the sediment outlet valve 17.The inside of the reaction kettle is washed by the high-pressure spray gun 20 held by the cleaning personnel, and the nozzle 22 at the end of spray pipe 21 sprays high-pressure water flow, and the adhering matter is washed away, and part of hard adhering matter can be loosened by knocking by blunt round head shovel 23, and the difficulty of washing away is reduced.

[0032] It is obvious for those skilled in the art that the utility model is not limited to the details of the above exemplary embodiments, and the utility model can be realized in other specific forms without departing from the spirit or basic features of the utility model. Therefore, the embodiments should be regarded as exemplary and non-limiting from any point of view, and the scope of the utility model is defined by the appended claims rather than the above description, and therefore all changes falling within the meaning and scope of the equivalent elements of the claims are intended to be included in the utility model. Any reference signs in the claims should not be regarded as limiting the claims involved.

Claims

1. A mobile reaction kettle high-pressure cleaning device with a circulating filtering mechanism, comprising a traction plate vehicle (1), characterized in that: The top end of the traction board car (1) is fixedly connected with a water tank (2), the left side of the top of the traction board car (1) is provided with a booster pump (18), the left side of the booster pump (18) is movably connected with a hose (19), the end of the hose (19) is provided with a high-pressure spray gun (20), the top end of the high-pressure spray gun (20) is threadedly connected with a spray pipe (21), the right side of the top of the traction board car (1) is provided with a filtering assembly for circulating and filtering wastewater. The filtering assembly comprises a water collecting hopper (5), the water collecting hopper (5) is fixedly connected to the right side of the top of the traction board car (1), a filter outer cylinder shell (3) is arranged between the water tank (2) and the water collecting hopper (5), a filter screen (4) is horizontally arranged in the filter outer cylinder shell (3), a solid-liquid separation pipe (6) is welded to the top end of the water collecting hopper (5), an arc-shaped screen (7) is fixedly connected to the left side of the bottom end of the solid-liquid separation pipe (6), an overflow pipe (8) is arranged on the left side of the water collecting hopper (5), a driving motor (9) is arranged on the left side of the solid-liquid separation pipe (6), a spiral rotating shaft (10) is movably connected between the two sides of the inside of the solid-liquid separation pipe (6), a mud pump (11) is arranged on the top end of the solid-liquid separation pipe (6), a slurry inlet pipe (12) is fixedly connected between the left side of the mud pump (11) and the top end of the solid-liquid separation pipe (6), a wastewater inlet pipe (13) is movably connected to the right side of the mud pump (11), a circulating pump (14) is arranged on the right side of the water tank (2), a circulating water return pipe (15) is fixedly connected between the top end of the circulating pump (14) and the top end of the water tank (2).

2. The mobile reaction kettle high-pressure cleaning device with a circulating filtering mechanism according to claim 1, characterized in that: The bottom end of the overflow pipe (8) is connected with the top end of the filter outer cylinder shell (3), the interiors of the filter outer cylinder shell (3), the water collecting hopper (5) and the overflow pipe (8) are communicated.

3. The mobile reaction kettle high-pressure cleaning device with a circulating filtering mechanism according to claim 1, characterized in that: The output end of the driving motor (9) is connected with the left side of the spiral rotating shaft (10), the outer diameter of the spiral rotating shaft (10) is matched with the inner diameter of the solid-liquid separation pipe (6).

4. The mobile reaction kettle high-pressure cleaning device with a circulating filtering mechanism according to claim 1, characterized in that: The interiors of the solid-liquid separation pipe (6) and the slurry inlet pipe (12) are communicated, and the filter outer cylinder shell (3) and the circulating pump (14) are connected by a pipeline.

5. The mobile reaction kettle high-pressure cleaning device with a circulating filtering mechanism according to claim 1, characterized in that: A slag outlet (16) is welded to the right side of the bottom of the solid-liquid separation pipe (6), a sediment outlet valve (17) is arranged at the bottom end of the water collecting hopper (5), the interiors of the water collecting hopper (5) and the sediment outlet valve (17) are communicated, and the bottom end of the water collecting hopper (5) is conical.

6. The mobile reaction kettle high-pressure cleaning device with a circulating filtering mechanism according to claim 1, characterized in that: A nozzle (22) is fixedly connected to the top end of the spray pipe (21), a blunt round head shovel (23) is fixedly connected to the right side of the nozzle (22), and the top end of the blunt round head shovel (23) is higher than the top end of the nozzle (22).