Double-end wire feeding and pulling device

By designing a dual-head wire feeding and pulling device, two wires can be processed simultaneously, solving the problem of low efficiency in traditional single-head wire feeding devices, improving processing efficiency and quality, ensuring neat wires and uniform tension, and making it suitable for wire harness processing.

CN223718202UActive Publication Date: 2025-12-26大森林智能科技(广东)有限公司
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Patent Information

Application Number
CN202423304317.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-26
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Traditional single-head wire pullers are inefficient when processing terminal wire harnesses, cannot meet the needs of large-scale production, and are prone to wire tangling and uneven tension, affecting processing quality.

Method used

It adopts a dual-head wire feeding design, combined with components such as a wire feeding frame, wire feeding and splitting mechanism, wire cutting mechanism and double linear guide rails, and with the left wire pulling and clamping mechanism and the right wire pulling and clamping mechanism, to achieve simultaneous processing of two wires. The wire guide wheel group and the wire splitting and clamping mechanism ensure that the wires are neat and the tension is uniform. The pneumatic gripper driven by the cylinder is used for wire cutting operation.

Benefits of technology

It improves processing efficiency, ensures that the wire completes more tasks in the same time, shortens the production cycle, increases production capacity, and avoids problems such as wire tangling and uneven tension, thereby improving processing quality and equipment stability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a double-end wire feeding and pulling device which comprises two symmetrically-arranged supporting rods, wire feeding and separating mechanisms are installed on the side edges of the two supporting rods, wire cutting mechanisms are installed on the inner sides of the two supporting rods, and belts of two belt linear modules are provided with a left wire pulling and clamping mechanism and a right wire pulling and clamping mechanism respectively. And the left wire pulling and clamping mechanism and the right wire pulling and clamping mechanism are respectively opposite to the positions of the two wire feeding and branching mechanisms. The double-end wire feeding design is adopted, and the wire feeding and branching mechanisms, the wire cutting mechanism, the double linear guide rails and other components are arranged; the double-end wire feeding and pulling operation of the wires is achieved through cooperation of the left wire pulling and clamping mechanism and the right wire pulling and clamping mechanism, so that the two wires can be machined at the same time, compared with a traditional single-end wire feeding device, the machining efficiency is greatly improved, and especially when terminal wire harnesses are produced on a large scale, the production cost is reduced. And more processing tasks can be completed within the same time, so that the production cycle is effectively shortened.
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Description

TECHNICAL FIELD

[0001] The utility model relates to harness processing technical field, specifically, relate to a double -end wire drawing device. BACKGROUND

[0002] With the rapid development of modern industry, the demand for terminal harness is increasing, and higher requirements for processing efficiency and quality are put forward, the traditional single -end wire drawing device when processing terminal harness, since only one wire can be handled each time, make whole processing flow relatively slow, and single -end wire drawing mode cannot satisfy the demand of large -scale production, when facing a large number of terminal harness processing tasks, low production efficiency becomes an important factor restricting enterprise development. At the same time, the traditional equipment in the wire feeding and dividing, cutting and clamping wire drawing operation link, it is easy to cause wire confusion, uneven tension and other problems, and then affect the processing quality. Therefore, the existing wire harness processing wire drawing device still has great improvement space. SUMMARY

[0003] The utility model aims at providing a double -end wire drawing device to solve the problem put forward in the above background art.

[0004] The utility model embodiment provides a double -end wire drawing device, including two symmetrical support rods, the top of two support rods is equipped with the pay -off stand through the connecting seat, the side of two support rods is equipped with wire feeding and dividing mechanism, two wire feeding and dividing mechanisms are symmetrical, the inside of two support rods is equipped with wire cutting mechanism, the end of two support rods is equipped with double linear guide rail, the both ends of double linear guide rail are equipped with belt linear module, the belt of two belt linear modules is equipped with left wire drawing and clamping mechanism and right wire drawing and clamping mechanism respectively, left wire drawing and clamping mechanism and right wire drawing and clamping mechanism are respectively with two wire feeding and dividing mechanism position opposite.

[0005] As a preferred embodiment of the utility model, the wire feeding and dividing mechanism includes a linear lead screw module fixedly installed on the side of the support rod, a sliding seat of the linear lead screw module is slidably connected with a wire dividing sliding plate, a front surface of the wire dividing sliding plate is provided with a plurality of wire straightening guide wheel groups for guiding, winding and adjusting the tension of the wire, one end of the wire dividing sliding plate is provided with an L-shaped wire feeding support plate, one end of the wire feeding support plate is embedded with a plurality of wire feeding guide rings, the other end of the wire feeding support plate is provided with a plurality of wire feeding guide wheels connected with the wire dividing sliding plate, the other end of the wire dividing sliding plate is provided with a plurality of wire passing tubes, the wire passing tubes are opposite to the wire straightening guide wheel groups, the wire straightening guide wheel groups are opposite to the wire feeding guide wheels, and the wire feeding guide wheels are opposite to the wire feeding guide rings.

[0006] As one preferred of the utility model, the middle part of the wire tube is equipped with a wire distribution compression mechanism, the wire distribution compression mechanism comprises a hole-inserting rod penetrating through the wire tube, a T-shaped wire compression block is slidably arranged in the middle part of the hole-inserting rod, the T-shaped wire compression block is also arranged in a T-shaped hole in the interior of the wire tube, a hand screw rod is arranged at one end of the hole-inserting rod, and a ring nut is arranged at the other end of the hole-inserting rod, a spring is arranged on the hole-inserting rod between the ring nut and the T-shaped wire compression block.

[0007] As one preferred of the utility model, the wire cutting mechanism comprises a first mounting seat fixedly arranged on the inner side of the supporting rod, a first cylinder is arranged at one end of the first mounting seat, a first pneumatic clamping jaw is arranged at the telescopic end of the first cylinder, the back surface of the first pneumatic clamping jaw is slidably connected with the guide slide rail on one side of the first mounting seat through a sliding block, and a wire cutting blade is arranged on the clamping arm of the first pneumatic clamping jaw.

[0008] As one preferred of the utility model, the left and right wire clamping mechanisms both comprise a belt clamping block, the belt clamping block is fixedly connected with the corresponding belt linear module belt, a sliding block is arranged on one side of the belt clamping block and slidably connected with a double linear guide rail, a second mounting seat is fixedly arranged at the bottom of the belt clamping block, a second cylinder is arranged on the inner side of the second mounting seat, and a second pneumatic clamping jaw is arranged at the telescopic end of the second cylinder.

[0009] Compared with the prior art, the utility model has the beneficial effects that:

[0010] 1) The utility model adopts the design of double-head wire feeding, realizes the double-head wire feeding and wire drawing operation of the wire rod through the cooperation of the wire drawing frame, the wire feeding and distribution mechanism, the wire cutting mechanism, the double linear guide rails and other components and the left and right wire clamping mechanisms, so that two wire rods can be processed at the same time, the processing efficiency is greatly improved compared with the traditional single-head wire feeding equipment, especially when large-scale terminal wire harnesses are produced, more processing tasks can be completed at the same time, the production cycle is effectively shortened, and the production capacity of enterprises is improved.

[0011] 2) The linear lead screw module of the utility model drives the line distribution sliding plate to move, a plurality of groups of line straightening guide wheel groups, wire inlet supporting plates, wire inlet guide rings, wire inlet guide wheels and wire tubes are matched with each other through the line distribution sliding plate, and the line straightening guide wheel groups guide, wind and connect and adjust the tension of the wires, so that the wires are kept neat and the tension is uniform during the wire inlet process, the influence of the messy wires on the processing quality is avoided, the first cylinder of the wire cutting mechanism drives the first pneumatic clamping jaw, the clamping arm of the first pneumatic clamping jaw drives the wire cutting blade, the wire cutting operation of the wires can be quickly completed, the line distribution pressing mechanism of the wire tube can press the wires, the wire end is prevented from separating from the wire tube after the wires are cut off, the left wire pulling and clamping mechanism and the right wire pulling and clamping mechanism can continuously pull the wires, and the stability of the device and the overall efficiency of the wiring harness processing are improved. BRIEF DESCRIPTION OF DRAWINGS

[0012] The accompanying drawings are included to provide a further understanding of the utility model, constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0013] Figure 1 It is the structural schematic diagram of the utility model;

[0014] Figure 2 It is the structural schematic diagram of the left wire pulling and clamping mechanism and the right wire pulling and clamping mechanism of the utility model;

[0015] Figure 3 It is the structural schematic diagram of the linear lead screw module of the utility model;

[0016] Figure 4 It is the structural schematic diagram of the line distribution pressing mechanism of the utility model.

[0017] In the drawing: 100, support rod; 110, wire paying-off stand; 120, double linear guide rail; 130, belt linear module; 140, left wire pulling and clamping mechanism; 150, right wire pulling and clamping mechanism; 200, wire inlet distribution mechanism; 210, linear lead screw module; 220, line distribution sliding plate; 230, line straightening guide wheel group; 240, wire inlet supporting plate; 250, wire inlet guide ring; 260, wire inlet guide wheel; 270, wire tube; 280, line distribution pressing mechanism; 281, hole inserting rod; 282, T-shaped wire pressing block; 283, T-shaped hole; 284, manual screw rod; 285, annular nut; 286, spring; 300, wire cutting mechanism; 310, first mounting seat; 320, first cylinder; 330, first pneumatic clamping jaw; 340, guide sliding rail; 350, wire cutting blade; 400, belt clamping block; 410, second mounting seat; 420, second cylinder; 430, second pneumatic clamping jaw. DETAILED DESCRIPTION

[0018] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model. Embodiments

[0019] Please refer to Figures 1-4 The utility model provides a kind of double-head wire entry pulling device, including two symmetrical support rods 100, the top of two support rods 100 is equipped with pay-off stand 110 by connecting seat, the side of two support rods 100 is equipped with wire entry distribution mechanism 200, two wire entry distribution mechanisms 200 are symmetrically arranged, the inside of two support rods 100 is equipped with wire cutting mechanism 300, the end of two support rods 100 is equipped with double linear guide 120, the both ends of double linear guide 120 are equipped with belt linear module 130, the belt of two belt linear modules 130 is respectively equipped with left pulling wire clamp mechanism 140 and right pulling wire clamp mechanism 150, left pulling wire clamp mechanism 140 and right pulling wire clamp mechanism 150 are respectively opposite to two wire entry distribution mechanisms 200.

[0020] Specifically, when harness processing, wire rod from pay-off stand 110 respectively enters two wire entry distribution mechanisms 200, wire rod is arranged and distributed using wire entry distribution mechanism 200, then double pulling wire is carried out by left pulling wire clamp mechanism 140 and right pulling wire clamp mechanism 150, and wire rod in two wire entry distribution mechanisms 200 is pulled respectively, realizes double wire supply, when wire rod is pulled to wire cutting mechanism 300, two wire cutting mechanisms 300 carry out fixed-length cutting operation to wire rod, and wire rod after cutting is sent by adaptive wire feeder, and next processing operation is carried out to wire rod;

[0021] And the end of wire that is set is subsequently clamped by left pulling wire clamp mechanism 140 and right pulling wire clamp mechanism 150, under the drive of belt linear module 130, wire rod after cutting is pulled to specified position along double linear guide 120, to complete the whole terminal harness processing process. This overall structure is reasonable in layout, and each component is closely matched with each other, effectively improves the processing efficiency and quality of terminal harness;

[0022] And the belt linear module 130 of the both ends of double linear guide 120 drives left pulling wire clamp mechanism 140 and right pulling wire clamp mechanism 150 to carry out pulling operation by belt, and the belt transmission mode of belt linear module 130 has the advantages of high transmission efficiency and simple structure, which can effectively guarantee the efficiency of double pulling wire.

[0023] In the embodiment, the incoming wire branch mechanism 200 includes a linear lead screw module 210 fixedly installed on the side of the support rod 100, a sliding seat of the linear lead screw module 210 is slidingly connected with a wire branch sliding plate 220, a front surface of the wire branch sliding plate 220 is installed with a plurality of wire straightening guide wheel sets 230 for guiding and looping and tension adjustment of the wire, one end of the wire branch sliding plate 220 is installed with an L-shaped incoming wire support plate 240, one end of the incoming wire support plate 240 is embedded with a plurality of incoming wire guide rings 250, the other end of the incoming wire support plate 240 is installed with a plurality of incoming wire guide wheels 260 at the connection with the wire branch sliding plate 220, the other end of the wire branch sliding plate 220 is installed with a plurality of wire passing pipes 270, the wire passing pipes 270 are opposite to the wire straightening guide wheel sets 230 in position, the wire straightening guide wheel sets 230 are opposite to the incoming wire guide wheels 260 in position, and the incoming wire guide wheels 260 are opposite to the incoming wire guide rings 250 in position.

[0024] Specifically, the wire discharged from the wire reel 110 first passes through the incoming wire guide rings 250, enters the incoming wire guide wheels 260, is guided by the incoming wire guide wheels 260, and then loops the plurality of guide wheels of the wire straightening guide wheel sets 230 in sequence, so as to guide the wire to the correct path and avoid deviation of the wire from the predetermined incoming wire direction, and the tension adjustment of the wire during incoming wire is realized by the tension adjustment between the guide wheels of the wire straightening guide wheel sets 230, so that the tension of the wire is kept within a suitable range, and the neatness of the wire during the incoming wire process is ensured, and then the wire finally enters the wire passing pipes 270 to provide support for the left and right wire pulling mechanisms 140 and 150.

[0025] The linear lead screw module 210 can drive the wire branch sliding plate 220 to adjust the height, so that the wire passing pipes 270 can be at a suitable height, and the left and right wire pulling mechanisms 140 and 150 can conveniently pull the wire.

[0026] In the embodiment, the middle part of the wire passing pipe 270 is installed with a wire branch pressing mechanism 280, the wire branch pressing mechanism 280 includes a hole-inserted rod 281 penetrating through the wire passing pipe 270, a T-shaped wire pressing block 282 is slidingly arranged at the middle part of the hole-inserted rod 281, the T-shaped wire pressing block 282 is further arranged in a T-shaped hole 283 inside the wire passing pipe 270, one end of the hole-inserted rod 281 is installed with a hand screw 284, the other end of the hole-inserted rod 281 is installed with a ring nut 285, and the ring nut 285 is arranged with a spring 286 sleeved on the hole-inserted rod 281 between the ring nut 285 and the T-shaped wire pressing block 282.

[0027] Specifically, when the wire passes through the wire tube 270, the operator needs to adjust the pressing force of the T-shaped wire pressing block 282 on the wire according to the type, diameter and processing requirements of the wire and other factors by rotating the manual screw rod 284. When the manual screw rod 284 is rotated, the hole plug rod 281 is pushed, and due to the limiting action of the annular nut 285, the hole plug rod 281 drives the T-shaped wire pressing block 282 to move in the T-shaped hole 283 of the wire tube 270, thereby pressing the wire. The spring 286 can play a buffering and adjusting role. If the pressing force of the T-shaped wire pressing block 282 on the wire is too large, the spring 286 is compressed, thereby avoiding excessive extrusion or damage to the wire. If the pressing force is too small, the spring 286 will provide a certain elastic force to promote the T-shaped wire pressing block 282 to continue to press the wire, ensuring that under different processing conditions, the wire head can be effectively prevented from separating from the wire tube 270 after being cut off, thereby improving the stability of the device operation and the overall efficiency of the wiring harness processing.

[0028] In the embodiment, the wire cutting mechanism 300 includes a first mounting seat 310 fixedly installed on the inner side of the support rod 100. One side end of the first mounting seat 310 is provided with a first air cylinder 320. The first air cylinder 320 is provided with a first pneumatic clamp jaw 330 at the telescopic end. The back of the first pneumatic clamp jaw 330 is slidably connected to the guide slide rail 340 on one side of the first mounting seat 310 through a sliding block. The clamping arm of the first pneumatic clamp jaw 330 is provided with a wire cutting blade 350.

[0029] Specifically, when the wire cutting operation is needed, the control system sends an instruction to the first air cylinder 320. The telescopic end of the first air cylinder 320 acts so that the first pneumatic clamp jaw 330 can stably move in a straight line along the guide slide rail 340 and approach the wire. Then the clamping arm of the first pneumatic clamp jaw 330 is controlled to close until the wire cutting blade 350 contacts the wire and applies sufficient pressure to quickly cut off the wire.

[0030] After the wire cutting is completed, the first air cylinder 320 is retracted according to the instruction of the control system, driving the first pneumatic clamp jaw 330 to return to the initial position along the guide slide rail 340, waiting for the next wire cutting operation.

[0031] In the embodiment, the left and right wire clamping mechanisms 140 and 150 each include a belt clamping block 400. The belt clamping block 400 is fixedly connected with the corresponding belt linear module 130. The sliding block on one side of the belt clamping block 400 is slidably connected with the double linear guide rail 120. The bottom of the belt clamping block 400 is fixedly provided with a second mounting seat 410. The inner side of the second mounting seat 410 is provided with a second air cylinder 420. The telescopic end of the second air cylinder 420 is provided with a second pneumatic clamp jaw 430.

[0032] Specifically, when the wire is double-drawn by the left pull-wire clamping mechanism, the second cylinder 420 drives the second pneumatic clamping jaw 430 to move downward, and the clamping jaw of the second pneumatic clamping jaw 430 is close to the wire tube 270, then the clamping jaw of the second pneumatic clamping jaw 430 is closed to clamp one end of the wire, the left pull-wire clamping mechanism 140 can be pulled by one of the belt linear modules 130, the belt clamping block 400 cooperates with the sliding block to slide on the double linear guide rails 120, then the left pull-wire clamping mechanism 140 can move rightward by a fixed length, the wire is pulled rightward by a fixed length, the right pull-wire clamping mechanism 150 can also pull the wire leftward by a fixed length, then the wire is double-drawn, and the processing efficiency of the wire harness is ensured.

[0033] The contents not described in detail in the description belong to the prior art known to those skilled in the art, although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions recorded in the foregoing embodiments or make equivalent replacement to part of the technical features, any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the utility model should be included in the protection scope of the utility model.

Claims

1. A dual head drop wire device, characterized by: The utility model provides a kind of wire distribution device, including two symmetrically arranged support rods (100), the top of two support rods (100) is equipped with pay-off rack (110) by connecting seat, the side of two support rods (100) is equipped with incoming line distribution mechanism (200), two incoming line distribution mechanisms (200) are symmetrically arranged, the inside of two support rods (100) is equipped with tangent mechanism (300), the end of two support rods (100) is equipped with double linear guide (120), the both ends of double linear guide (120) are equipped with belt linear module (130), the belt of two belt linear modules (130) is equipped with left tension clamp wire mechanism (140) and right tension clamp wire mechanism (150) respectively, left tension clamp wire mechanism (140) and right tension clamp wire mechanism (150) are respectively opposite to the position of two incoming line distribution mechanisms (200).

2. A dual head drop wire device according to claim 1, wherein: The incoming line distribution mechanism (200) includes a linear screw module (210) fixedly installed on the side of the support rod (100), a distribution sliding plate (220) slidably connected to the sliding seat of the linear screw module (210), a plurality of wire guide wheel sets (230) for guiding and splicing and tension adjustment of the wire are installed on the front of the distribution sliding plate (220), an L-shaped incoming line support plate (240) is installed at one end of the distribution sliding plate (220), a plurality of incoming line guide rings (250) are embedded at one end of the incoming line support plate (240), a plurality of incoming line guide wheels (260) are installed at the other end of the incoming line support plate (240) connected to the distribution sliding plate (220), a plurality of wire tubes (270) are installed at the other end of the distribution sliding plate (220), the wire tubes (270) are opposite to the wire guide wheel sets (230), the wire guide wheel sets (230) are opposite to the incoming line guide wheels (260), and the incoming line guide wheels (260) are opposite to the incoming line guide rings (250).

3. A dual head drop wire device according to claim 2, wherein: The distribution pressing mechanism (280) is installed in the middle of the wire tube (270), the distribution pressing mechanism (280) includes a hole-inserted rod (281) penetrating through the wire tube (270), a T-shaped wire pressing block (282) is slidably arranged in the middle of the hole-inserted rod (281), the T-shaped wire pressing block (282) is also arranged in a T-shaped hole (283) inside the wire tube (270), a hand screw (284) is installed at one end of the hole-inserted rod (281), an annular nut (285) is installed at the other end of the hole-inserted rod (281), and a spring (286) is arranged between the annular nut (285) and the T-shaped wire pressing block (282).

4. A dual head drop wire device according to claim 1, wherein: The tangent mechanism (300) comprises a first mounting base (310) fixedly mounted on the inner side of the supporting rod (100), one side end of the first mounting base (310) is provided with a first air cylinder (320), the telescopic end of the first air cylinder (320) is provided with a first pneumatic clamp jaw (330), the back of the first pneumatic clamp jaw (330) is slidably connected with a guide sliding rail (340) on one side of the first mounting base (310) through a sliding block, and the clamping arm of the first pneumatic clamp jaw (330) is provided with a tangent blade (350).

5. A dual head drop wire device according to claim 2, wherein: The left and right pull wire clamping mechanisms (140 and 150) each comprise a belt clamping block (400), the belt clamping block (400) is fixedly connected with the corresponding belt linear module (130) in a clamping mode, the sliding block on one side of the belt clamping block (400) is slidably connected with the double linear guide rails (120), and the bottom of the belt clamping block (400) is fixedly provided with a second mounting base (410), the inner side of the second mounting base (410) is provided with a second air cylinder (420), and the telescopic end of the second air cylinder (420) is provided with a second pneumatic clamp jaw (430).