Nickel plate cutting mechanism
By designing a lifting suction cup mechanism, an adjustment and pushing mechanism, and a suction cup clamping mechanism, the problems of offset during nickel plate cutting and complex installation of suction cup components were solved, achieving precise positioning and efficient cutting of nickel plates, and improving production efficiency and equipment stability.
Patent Information
- Application Number
- CN202423245578.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-27
AI Technical Summary
Existing nickel plate cutting mechanisms are prone to deviation during the conveying process, resulting in low cutting accuracy. Furthermore, the installation and replacement of suction cup components are complex, affecting production efficiency and equipment stability.
By employing a lifting suction cup mechanism, an adjustment and pushing mechanism, and a suction cup clamping mechanism, and through the cooperation of components such as a drive motor, hydraulic cylinder, and clamping pipe, the nickel plate can be precisely positioned and stably pushed, simplifying the installation and disassembly process of the suction cup assembly.
It improves the precision and consistency of nickel plate cutting, reduces the complexity of manual operation, and increases production efficiency, equipment applicability, and flexibility.
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Figure CN223718458U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to nickel plate cutting technical field more specifically, it relates to a kind of nickel plate cutting mechanism. BACKGROUND
[0002] The existing nickel plate cutting mechanism when conveying nickel plate, often cannot realize accurate positioning, which leads to the deviation of nickel plate in the conveying process, affect subsequent cutting accuracy, since the inaccuracy of conveying, the position deviation of nickel plate when entering cutting area is larger, it can lead to the size inconsistency of nickel plate after cutting, affect the quality and consistency of product, in addition, frequent position adjustment also can increase the work burden of operator, reduce production efficiency.
[0003] The existing nickel plate cutting mechanism when pushing nickel plate, lack effective adjustment mechanism, so that nickel plate is prone to tilt or deviation in the pushing process, which not only affects the cutting accuracy of nickel plate, but also can lead to the situation of cutting process jam or damage equipment, the position of nickel plate is not correct, can lead to the irregularity of edge after cutting, affect the appearance and use performance of product, while, unstable pushing process can also increase the failure rate of equipment, increase maintenance cost.
[0004] In the existing nickel plate cutting mechanism, the installation and replacement process of suction cup assembly is relatively complex, needs to disassemble multiple components, cumbersome operation and time-consuming, which not only increases the time cost of maintenance and replacement, but also can lead to damage of equipment in the disassembly process of operator, complex installation and replacement process makes the maintenance and maintenance of equipment difficult, increases the downtime of equipment, reduces production efficiency, in addition, frequent disassembly can also affect the stability and service life of equipment. UTILITY MODEL CONTENTS
[0005] (I) technical problem solved
[0006] In view of the problems in the prior art, the utility model provides a kind of nickel plate cutting mechanism to solve the technical problems mentioned in background art, such as the deviation of nickel plate in the conveying process, the installation and replacement process of suction cup assembly is relatively complex.
[0007] (II) technical scheme
[0008] In order to achieve the above object, the utility model provides the following technical scheme: a nickel plate cutting mechanism, including operation platform, lift sucking disc mechanism, adjust and promote mechanism and sucking disc clamping mechanism, the lift sucking disc mechanism includes mounting plate, drive motor, threaded block, lead screw, directional board and sucking disc support, drive motor and lead screw cooperation installation are installed on the mounting plate, the output end of lead screw is connected with drive motor, threaded block is installed on the lead screw, directional board is fixedly installed on the threaded block, sucking disc support is installed at one end of directional board, the adjust and promote mechanism includes support plate, hydraulic cylinder, push -pull board, moving plate, push block, mobile groove and side push jar, support plate fixedly installed at the bottom end of operation platform, hydraulic cylinder is installed at the bottom of support plate, push -pull board is installed at one end of moving plate, and push -pull board is connected with one end of hydraulic cylinder cooperation, and multiple push blocks are installed at the top end of moving plate, and multiple mobile grooves are opened on the operation platform, and push block moves in the mobile groove, and side push jar cooperation installation is installed on the side of operation platform.
[0009] The utility model further sets up, the sucking disc clamping mechanism includes clamping pipe, sucking disc rod, card slot, lock frame, directional ring, connecting groove and connecting plate, clamping pipe is provided with multiple groups, sucking disc rod can extend into the inside of clamping pipe, connecting plate is installed at the sidewall bottom end of clamping pipe, connecting plate is fixedly installed on sucking disc support, lock frame is transversely slid through and is arranged on the sidewall of clamping pipe, directional ring is slid and is arranged on the outer wall of clamping pipe, card slot is arranged on the outer wall of sucking disc rod, connecting groove is arranged on the inner wall of directional ring, one end of lock frame is slid and is connected with connecting groove, makes lock frame extend into or away from card slot.
[0010] The utility model further sets up, the top end surface of operation platform is equipped with cutting assembly, and cutting groove is opened on operation platform, and cutting groove is arranged at the bottom end of cutting assembly, and cutting assembly ensures the accuracy and stability of cutting.
[0011] The utility model further sets up, the top end of operation platform is fixedly installed and is equipped with longitudinal plate, and side push jar promotes external nickel plate, makes one end of nickel plate with the end surface of longitudinal plate contact, and longitudinal plate ensures the accurate alignment of nickel plate, improves the precision of adjust.
[0012] The utility model further sets up, the top end of operation platform is fixedly installed and is equipped with horizontal moving assembly, and mounting plate cooperation installation is installed on horizontal moving assembly, and horizontal moving assembly realizes the horizontal movement of sucking disc support, improves the flexibility of operation.
[0013] The utility model further sets up, the outer wall of clamping pipe is equipped with threaded ring with screw connection, and the bottom of threaded ring is equipped with upper rotary plate, and threaded ring ensures the stable installation of upper rotary plate, improves the reliability of operation.
[0014] The utility model further sets up, the top end of connecting plate and directional ring between installation is equipped with reset spring, and the top end of directional ring installation is equipped with the push plate of receiving, the upper rotating plate of rotation can push the push plate of receiving, make directional ring directional movement.
[0015] The utility model further sets up, one end of adsorption disc rod installation is equipped with adsorption disc subassembly, adsorption disc subassembly can with the nickel plate on operation platform, nickel plate removes and sends to the adjustment and pushes the area, adsorption disc subassembly realizes the accurate adsorption and removal of nickel plate, improves the convenience and reliability of operation.
[0016] (Three) beneficial effect
[0017] Compared with the prior art, the utility model provides a nickel plate cutting mechanism, has the following beneficial effects:
[0018] The utility model sets up the lifting adsorption disc mechanism, realizes the accurate lifting of adsorption disc frame through the cooperation of drive motor and screw rod, ensures the stable movement and positioning of adsorption disc subassembly at different heights, is fixedly installed on the threaded block, ensures the smooth movement of adsorption disc frame, improves the stability and reliability of operation, the use of drive motor realizes the automatic lifting of adsorption disc frame, reduces the complexity and error of manual operation, improves the efficiency of operation and the reliability of result, adsorption disc frame can be fixed at different heights, adapts to nickel plate of different size and position, improves the applicability and flexibility of equipment.
[0019] The utility model sets up the adjustment and push mechanism, through the push of hydraulic cylinder, push -and -pull board drives moving plate and push block directional movement in moving groove, ensures the accurate alignment of nickel plate in cutting area, pushes the end of nickel plate and longitudinal plate contact, ensures the accurate alignment of nickel plate, improves the precision and stability of adjustment, the use of hydraulic cylinder and side push cylinder realizes the automatic adjustment of nickel plate, reduces the complexity and error of manual operation, improves the efficiency of operation and reliability, the design of multiple push block ensures the stable push of nickel plate at different positions, adapts to nickel plate of different size, improves the applicability and flexibility of equipment.
[0020] The utility model sets up adsorption disc joint mechanism, adsorption disc rod inserts the joint pipe, through the cooperation of card slot and lock frame, ensures the stable fixation of adsorption disc rod in joint pipe, prevents the equipment damage caused by moving or tilting, the movement of directional ring makes lock frame extend into or away from card slot, realizes the quick fixation and release of adsorption disc rod, improves the convenience and reliability of operation, the quick joint design of adsorption disc rod and joint pipe makes the installation and disassembly maintenance operation of adsorption disc subassembly simple and fast, improves the efficiency of operation and reliability, reset spring ensures that directional ring resets after release, is convenient for next operation, improves the convenience and reliability of operation. ACCURACY
[0021] Figure 1The utility model discloses a whole structure schematic diagram of device in unused state.
[0022] Figure 2 The utility model discloses a structure schematic diagram of adjusting push mechanism.
[0023] Figure 3 The utility model discloses a structure schematic diagram of lifting suction disc mechanism.
[0024] Figure 4 The utility model discloses a structure schematic diagram of suction disc clamping mechanism.
[0025] Figure 5 The utility model discloses a structure schematic diagram of suction disc clamping mechanism inside.
[0026] In the figure: 1, operation platform;2, mounting plate;3, drive motor;4, threaded block;5, screw;6, orientation plate;7, suction disc frame;8, support plate;9, hydraulic cylinder;10, push-pull plate;11, moving plate;12, push block;13, moving groove;14, side push cylinder;15, clamping pipe;16, suction disc rod;17, clamping groove;18, lock frame;19, orientation ring;20, connecting groove;21, connecting plate;22, cutting assembly;23, cutting groove;24, longitudinal plate;25, transverse moving assembly;26, threaded ring;27, upper rotary plate;28, reset spring;29, pushed rotary plate;30, suction disc assembly. DETAILED DESCRIPTION
[0027] It should be noted that the embodiments and features in the embodiments in the present application can be combined with each other without conflict. The present application will be described in detail below with reference to the drawings and in combination with embodiments.
[0028] It should be noted that, unless otherwise specified, all technical and scientific terms used in the present application have the same meaning as generally understood by those skilled in the art to which the present application belongs.
[0029] In the present application, unless otherwise specified, the directions such as "up, down" are generally directed to the directions shown in the drawings, or are directed to the vertical, perpendicular or gravity directions. Similarly, for the convenience of understanding and description, "left, right" are generally directed to the left and right shown in the drawings, and "inner, outer" are directed to the inner and outer relative to the contour of each component. However, the above directional words are not used to limit the present application.
[0030] Please refer to Figures 1-5The utility model relates to a nickel plate cutting mechanism, including operation platform 1, lifting suction disc mechanism, adjust and push mechanism and suction disc clamping mechanism, lifting suction disc mechanism includes mounting plate 2, drive motor 3, threaded block 4, lead screw 5, directional plate 6 and suction disc frame 7, drive motor 3 and lead screw 5 cooperation installation are in mounting plate 2, and lead screw 5 is connected with the output end of drive motor 3, threaded block 4 is installed on lead screw 5, directional plate 6 is fixedly installed on threaded block 4, and suction disc frame 7 is installed at one end of directional plate 6, adjust and push mechanism including support plate 8, hydraulic cylinder 9, push -and -pull plate 10, moving plate 11, push block 12, moving groove 13 and side push cylinder 14, support plate 8 is fixedly installed at the bottom end of operation platform 1, hydraulic cylinder 9 is installed at the bottom of support plate 8, push -and -pull plate 10 is installed at one end of moving plate 11, and push -and -pull plate 10 is connected with one end of hydraulic cylinder 9 cooperation, and multiple push block 12 is installed at the top end of moving plate 11, and multiple moving grooves 13 are set up on operation platform 1, and push block 12 moves in moving groove 13 orientation, and side push cylinder 14 cooperation is installed on the side of operation platform 1.
[0031] In the embodiment, the drive motor 3 starts, the output end drives the lead screw 5 to rotate, the rotation of the lead screw 5 moves the threaded block 4 up and down along the lead screw 5, the movement of the threaded block 4 drives the directional plate 6 to move up and down, ensures the stable movement of the suction disc frame 7, the movement of the directional plate 6 drives the suction disc frame 7 to move up and down, realizes the lifting of the suction disc assembly 30, so that the suction disc assembly 30 adsorbs and releases the nickel plate, after the hydraulic cylinder 9 starts, the push -and -pull plate 10 moves forward and backward under the push of the hydraulic cylinder 9, the movement of the push -and -pull plate 10 drives the moving plate 11 to move forward and backward, the push block 12 moves in the moving groove 13 orientation, the push block 12 pushes the nickel plate to the cutting area, ensures the accurate position of the nickel plate in the cutting area, after the side push cylinder 14 starts, the end of the nickel plate is in contact with the end face of the longitudinal plate 24, ensures the alignment and stability of the nickel plate.
[0032] The suction disc clamping mechanism includes a clamping pipe 15, a suction rod 16, a clamping groove 17, a locking frame 18, a directional ring 19, a connecting groove 20, and a connecting plate 21. The clamping pipe 15 is provided with multiple groups. The suction rod 16 can extend into the interior of the clamping pipe 15. The connecting plate 21 is installed at the bottom end of the side wall of the clamping pipe 15. The connecting plate 21 is fixedly installed on the suction disc frame 7. The locking frame 18 is transversely slidably arranged through the side wall of the clamping pipe 15. The directional ring 19 is slidably arranged on the outer wall of the clamping pipe 15. The clamping groove 17 is arranged on the outer wall of the suction rod 16. The connecting groove 20 is arranged on the inner wall of the directional ring 19. One end of the locking frame 18 is slidably connected with the connecting groove 20, so that the locking frame 18 extends into or away from the clamping groove 17.
[0033] In this embodiment, the quick installation and disassembly of the suction cup assembly 30 and the suction cup frame 7 are realized, the suction cup rod 16 is inserted into the clamping pipe 15, the clamping groove 17 is arranged on the outer wall of the suction cup rod 16, the lock frame 18 extends into the clamping groove 17 under the pushing of the orientation ring 19, the fixation of the suction cup rod 16 in the clamping pipe 15 is realized, the upper rotating plate 27 is rotated, the upper rotating plate 27 pushes the pushed rotating plate 29, the orientation ring 19 is oriented and moved, the movement of the orientation ring 19 makes the lock frame 18 extend into or away from the clamping groove 17, the fixation or release of the suction cup rod 16 is realized, and the reset spring 28 ensures the reset of the orientation ring 19 after release, facilitating the next operation.
[0034] Please refer to Figures 1-5 , as a nickel plate cutting mechanism supplementary embodiment of the lifting suction cup mechanism, the adjusting and pushing mechanism and the suction cup clamping mechanism: the top end face of the operation platform 1 is provided with a cutting assembly 22, and the operation platform 1 is provided with a cutting groove 23, and the cutting groove 23 is arranged at the bottom end of the cutting assembly 22, the top end of the operation platform 1 is fixedly provided with a longitudinal plate 24, and the side pushing cylinder 14 pushes the external nickel plate, so that one end of the nickel plate is in contact with one end face of the longitudinal plate 24, the top end of the operation platform 1 is fixedly provided with a transverse moving assembly 25, and the mounting plate 2 is matched and mounted on the transverse moving assembly 25, the outer wall of the clamping pipe 15 is threadedly connected with a threaded ring 26, and the bottom of the threaded ring 26 is provided with an upper rotating plate 27, a reset spring 28 is arranged between the top end of the connecting plate 21 and the orientation ring 19, and the top end of the orientation ring 19 is provided with a pushed rotating plate 29, the upper rotating plate 27 can push the pushed rotating plate 29, so that the orientation ring 19 is oriented and moved, one end of the suction cup rod 16 is provided with a suction cup assembly 30, and the suction cup assembly 30 can move the nickel plate on the operation platform 1 to the adjusting and pushing area.
[0035] More specifically, the driving motor 3 is started, the driving motor 3 drives the screw rod 5 to rotate, the threaded block 4 moves up and down along the screw rod 5, the movement of the threaded block 4 drives the orientation plate 6 to move up and down, the suction cup frame 7 is lifted and lowered accordingly, the suction cup assembly 30 is lowered to the nickel plate on the operation platform 1, and the nickel plate is adsorbed, after the suction cup assembly 30 adsorbs the nickel plate, the driving motor 3 is reversely rotated to drive the suction cup assembly 30 to rise, the suction cup assembly 30 moves the nickel plate to the adjusting and pushing area, the hydraulic cylinder 9 is started, the push-pull plate 10 moves forward and backward under the pushing of the hydraulic cylinder 9, the movement of the push-pull plate 10 drives the moving plate 11 to move forward and backward, the pushing block 12 moves directionally in the moving groove 13, the pushing block 12 pushes the nickel plate to the cutting area, and the accurate position of the nickel plate in the cutting area is ensured, the side pushing cylinder 14 is started to push one end of the nickel plate to contact one end face of the longitudinal plate 24, and the alignment and stability of the nickel plate are ensured, the top end face of the operation platform 1 is provided with the cutting assembly 22, the cutting assembly 22 performs cutting operation in the cutting groove 23, the cutting assembly 22 is aligned with the cutting position of the nickel plate, and accurate cutting is performed.
[0036] In summary, the overall device in use or operation: when the need to lift the suction cup mechanism operation, drive motor 3 start, its output end drives the screw rod 5 rotation, screw rod 5 rotation makes the threaded block 4 along the screw rod 5 up and down, the movement of threaded block 4 drives directional plate 6 up and down, to ensure the stable movement of suction cup frame 7, the movement of directional plate 6 drives suction cup frame 7 up and down, to realize the lifting of suction cup assembly 30, in order to suction cup assembly 30 adsorption and release nickel plate.
[0037] When the need to adjust the push mechanism operation, hydraulic cylinder 9 start, push-pull plate 10 under the push of hydraulic cylinder 9 moves forward and backward, the movement of push-pull plate 10 drives the moving plate 11 moves forward and backward, push block 12 in the moving groove 13 directional movement, push block 12 push nickel plate to cutting area, to ensure the accurate position of nickel plate in cutting area, side push cylinder 14 start, one end of the nickel plate and the end face of the longitudinal plate 24 contact, to ensure the alignment and stability of the nickel plate.
[0038] When the need to suction cup joint mechanism operation, to realize the quick installation and disassembly of suction cup assembly 30 and suction cup frame 7, suction cup rod 16 is inserted into the joint pipe 15, the clamping groove 17 is arranged on the outer wall of the suction cup rod 16, the lock frame 18 is inserted into the clamping groove 17 under the push of the directional ring 19, to realize the fixation of the suction cup rod 16 in the joint pipe 15, rotate the upper rotating plate 27, the upper rotating plate 27 pushes the pushed rotating plate 29, so that the directional ring 19 moves directionally, the movement of the directional ring 19 makes the lock frame 18 extend into or away from the clamping groove 17, to realize the fixation or release of the suction cup rod 16, the reset spring 28 ensures the reset of the directional ring 19 after release, for next operation.
[0039] Start drive motor 3, drive motor 3 drives screw rod 5 rotation, threaded block 4 along the screw rod 5 up and down, the movement of threaded block 4 drives directional plate 6 up and down, suction cup frame 7 rises and falls, suction cup assembly 30 drops to the nickel plate on the operation platform 1, adsorbs the nickel plate, after suction cup assembly 30 adsorbs the nickel plate, drive motor 3 reverses rotation, drives suction cup assembly 30 to rise, suction cup assembly 30 moves the nickel plate to the adjustment push area, start hydraulic cylinder 9, push-pull plate 10 moves forward and backward under the push of hydraulic cylinder 9, the movement of push-pull plate 10 drives moving plate 11 moves forward and backward, push block 12 moves directionally in moving groove 13, push block 12 pushes the nickel plate to the cutting area, to ensure the accurate position of nickel plate in cutting area, side push cylinder 14 starts, one end of the nickel plate and the end face of the longitudinal plate 24 contact, to ensure the alignment and stability of the nickel plate, the top end face of the operation platform 1 is provided with cutting assembly 22, cutting assembly 22 cuts in cutting groove 23, cutting assembly 22 aligns the cutting position of the nickel plate, for accurate cutting.
[0040] In all the above-mentioned solutions, the connection between the two components can be selected according to the actual situation, such as welding, bolt and nut connection, bolt or screw connection or other known connection mode, which will not be described here. In the above, whenever there is a fixed connection, welding is preferred. Although the embodiments of the utility model have been shown and described, those skilled in the art can understand that various changes, modifications, replacements and variations can be made to these embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended claims and their equivalents.
Claims
1. A cutting mechanism for nickel plate, comprising an operating platform (1), a lifting suction disc mechanism, a regulating pushing mechanism and a suction disc clamping mechanism, characterized in that: The lifting suction disc mechanism comprises a mounting plate (2), a driving motor (3), a threaded block (4), a lead screw (5), a directional plate (6) and a suction disc rack (7), the driving motor (3) and the lead screw (5) are cooperatively mounted on the mounting plate (2), the lead screw (5) is connected with the output end of the driving motor (3), the threaded block (4) is mounted on the lead screw (5), the directional plate (6) is fixedly mounted on the threaded block (4), and the suction disc rack (7) is mounted at one end of the directional plate (6).
2. The apparatus of claim 1 wherein: The adjusting pushing mechanism comprises a supporting plate (8), a hydraulic cylinder (9), a push-pull plate (10), a moving plate (11), a pushing block (12), a moving groove (13) and a side pushing cylinder (14), the supporting plate (8) is fixedly mounted at the bottom end of the operation platform (1), the hydraulic cylinder (9) is mounted at the bottom of the supporting plate (8), the push-pull plate (10) is mounted at one end of the moving plate (11), and the push-pull plate (10) is cooperatively connected with one end of the hydraulic cylinder (9), a plurality of pushing blocks (12) are mounted at the top end of the moving plate (11), a plurality of moving grooves (13) are formed in the operation platform (1), the pushing block (12) is directionally moved in the moving groove (13), and the side pushing cylinder (14) is cooperatively mounted on the side surface of the operation platform (1).
3. The apparatus of claim 1 wherein: The suction disc clamping mechanism comprises a clamping pipe (15), a suction disc rod (16), a clamping groove (17), a locking rack (18), a directional ring (19), a connecting groove (20) and a connecting plate (21), a plurality of clamping pipes (15) are arranged, the suction disc rod (16) can extend into the inside of the clamping pipe (15), the connecting plate (21) is mounted at the bottom end of the side wall of the clamping pipe (15), the connecting plate (21) is fixedly mounted on the suction disc rack (7), the locking rack (18) is transversely and slidingly arranged through the side wall of the clamping pipe (15), the directional ring (19) is directionally and slidingly arranged on the outer wall of the clamping pipe (15), the clamping groove (17) is arranged on the outer wall of the suction disc rod (16), the connecting groove (20) is arranged on the inner wall of the directional ring (19), and one end of the locking rack (18) is slidingly connected with the connecting groove (20), so that the locking rack (18) extends into or away from the clamping groove (17).
4. The apparatus of claim 1 wherein: A cutting assembly (22) is mounted at the top end surface of the operation platform (1), and a cutting groove (23) is formed in the operation platform (1) and is arranged at the bottom end of the cutting assembly (22).
5. The apparatus of claim 1 wherein: the cutting mechanism comprises a cutting wheel having a cutting edge; and the cutting wheel is mounted on a shaft that is rotatably mounted on the frame. 5 A longitudinal plate (24) is fixedly mounted at the top end of the operation platform (1), and the side pushing cylinder (14) pushes the external nickel plate, so that one end of the nickel plate is in contact with one end surface of the longitudinal plate (24).
6. The apparatus of claim 2 wherein: A horizontal moving assembly (25) is fixedly mounted at the top end of the operation platform (1), and the mounting plate (2) is cooperatively mounted on the horizontal moving assembly (25). A threaded ring (26) is threadedly connected to the outer wall of the clamping pipe (15), and an upper rotating plate (27) is mounted at the bottom of the threaded ring (26).
7. A nickel sheet cutting mechanism according to claim 6, wherein: The top end of the connecting plate (21) and the directional ring (19) are provided with a reset spring (28), and the top end of the directional ring (19) is provided with a push-rotating plate (29). The rotating upper rotating plate (27) can push the push-rotating plate (29), so that the directional ring (19) moves directionally.
8. The apparatus of claim 2 wherein: One end of the suction cup rod (16) is provided with a suction cup assembly (30), which can move the nickel plate on the operation platform (1) to the adjusting and pushing area.