Multi-station tool

By designing a multi-station tooling, the simultaneous processing and rotation of multiple steel ring components were achieved, solving the problem of low efficiency of existing equipment, improving processing efficiency and reducing equipment load.

CN223718665UActive Publication Date: 2025-12-26WUXI HANSHEN ELECTRIC
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Patent Information

Application Number
CN202423300798.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2025-12-26
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

The existing steel ring assembly welding equipment has only one station, resulting in low processing efficiency and long working intervals for the welding mechanism.

Method used

Design a multi-station tooling, including a frame, a rotary table and station mechanisms, combining a rotation mechanism and a fixing mechanism to realize the simultaneous processing and rotation of multiple steel ring components, and achieve efficient loading and unloading through the rotation of the rotary table.

Benefits of technology

It improves the processing efficiency of steel ring components, shortens the equipment operation interval, avoids the winding of the self-rotating mechanism circuit, and reduces the load on the rotary table.

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Abstract

The utility model discloses a multi-station tooling, which relates to the technical field of tooling equipment, and comprises a rack and a plurality of station mechanisms, the rack is provided with a rotating table and a fixing mechanism, and the plurality of station mechanisms are circumferentially and uniformly arranged on the rotating table; the station mechanism comprises a mounting seat and a limiting disc, the limiting disc is arranged on the mounting seat, a boss matched with a cavity in the inner side of the steel ring assembly is arranged at the top of the limiting disc, and the mounting seat is arranged on the rotating table; during machining, steel ring assemblies to be machined are sequentially arranged on the limiting discs of the multiple station mechanisms, the steel ring assemblies are limited and fixed through the bosses, and the multiple steel ring assemblies are driven to be sequentially arranged on machining equipment on the ring side of the rotating table through rotation of the rotating table. And the rotating table operates to the machining equipment according to the machining rhythm, the equipment operation gap is short, feeding and discharging can be conducted on the steel ring assemblies on the limiting discs not located at the machining equipment, and the machining efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of tooling equipment technology, specifically a multi-station tooling. Background Technology

[0002] In the field of mechanical manufacturing and processing, tooling refers to the general term for all kinds of tools used in the manufacturing process, including cutting tools, fixtures, molds, measuring tools, inspection tools, auxiliary tools, fitter's tools, workstation equipment, etc.

[0003] For example Figure 1 When welding the steel ring assembly shown (which mainly includes the steel ring body and several connecting parts set around the steel ring body), the steel ring assembly to be processed is first fixed on a rotating station, and then the steel ring assembly is welded circumferentially by the welding mechanism. Since the existing steel ring assembly welding equipment only has one station, when a steel ring assembly is processed, the processed steel ring assembly needs to be removed and then the steel ring assembly to be processed needs to be fixed on the station. The processing efficiency is low and the working interval of the welding mechanism is long.

[0004] In view of this, there is an urgent need for a multi-station tooling. Utility Model Content

[0005] To address the problems existing in the prior art, this utility model solves the problem using the following technical structure.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A multi-station tooling includes: a frame and several station mechanisms, wherein a rotating table and a fixing mechanism are provided on the frame, and the several station mechanisms are evenly arranged on the rotating table in a circular pattern.

[0008] The workstation mechanism includes a mounting base and a limiting plate. The limiting plate is disposed on the mounting base, and the top of the limiting plate is provided with a boss that adapts to the inner cavity of the steel ring assembly. The mounting base is disposed on a rotating platform.

[0009] The fixing mechanism includes a pressure plate and a first drive assembly that drives the pressure plate to move up and down. The pressure plate is suspended directly above one of the limiting plates.

[0010] A further feature is that,

[0011] It also includes several self-rotating mechanisms mounted on the frame, which are evenly distributed in a circle below the rotary table. The self-rotating mechanisms are used to drive the limiting disk directly above to rotate.

[0012] The self-rotating mechanism includes a rotating head, a second drive assembly for driving the rotating head to rotate, and a third drive assembly for driving the rotating head to perform lifting and lowering movements.

[0013] The bottom of the limiting disc is coaxially provided with a gear ring, a gear meshing with the gear ring is rotationally arranged on the mounting seat, the bottom of the gear is coaxially provided with a clamping head, and the bottom end of the clamping head is provided with a first clamping groove matched with the rotating head.

[0014] The top end of the clamping head is provided with a clamping column, the bottom of the gear is provided with a sleeve, the clamping column is slidingly inserted into the sleeve, and the clamping column is rotated to rotate the sleeve;

[0015] The top of the clamping head is provided with an elastic member, and the elastic member applies a downward thrust to the clamping head.

[0016] The mounting seat is provided with a limiting member, the limiting member is provided with a limiting ring plate inside, and the clamping head is provided with an anti-dropping ring plate.

[0017] The inside of the limiting ring plate is provided with a plurality of circumferentially distributed limiting grooves, and the bottom end of the anti-dropping ring plate of the clamping head is provided with a positioning ring plate matched with the shape of the inside of the limiting ring plate.

[0018] The elastic member is a spring, and the spring is sleeved on the clamping column.

[0019] The third driving assembly comprises a guide support, a carrier plate slidingly arranged on the guide support and a first air cylinder, the guide support is arranged on the rack, and the output end of the first air cylinder is connected with the carrier plate and used for driving the carrier plate to make lifting movement.

[0020] The second driving assembly is a motor, the motor is arranged on the carrier plate, and the rotating head is arranged on the output end of the motor.

[0021] The fixing mechanism further comprises a connecting piece clamp arranged on one side of the rotating table, the connecting piece clamp comprises a fixing seat, two clamping heads arranged in parallel and a fourth driving assembly used for driving the two clamping heads to move towards or away from each other.

[0022] The connecting piece clamp further comprises a pressing head slidingly arranged on the fixing seat and a fifth driving member used for driving the pressing head to make lifting movement, and the pressing head is arranged above the two clamping heads.

[0023] The above structure of the utility model can achieve the following beneficial effects:

[0024] When processing, the steel ring assemblies to be processed are sequentially placed on the limiting discs of the work station mechanisms, the steel ring assemblies are limited and fixed through the bosses, and the steel ring assemblies are sequentially placed at the processing equipment arranged on the side of the rotating table through the rotation of the rotating table. Since the work station mechanisms are arranged in multiple numbers and are transported to the processing equipment according to the processing rhythm through the rotating table, the interval of the equipment operation is short, and the steel ring assemblies on the limiting discs not at the processing equipment can be fed and discharged, so that the processing efficiency is improved.

[0025] In order to meet the requirement of the self-rotation of the steel ring assembly during processing, when the limiting disc rotates to the processing equipment, the third driving assembly of the self-rotation mechanism at the bottom of the limiting disc drives the rotating head to move upward until the rotating head is inserted into the first clamping groove at the bottom of the clamping head, and then the second driving assembly drives the rotating head to rotate, so that the gear ring rotates, and the steel ring assembly on the limiting disc rotates. The self-rotation mechanism and the work station mechanism are designed in a split type, so that when the rotating table rotates, the lines on the self-rotation mechanism will not be wound, and the load of the rotating table during rotation is reduced. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a structural schematic view of the related technology of the embodiment;

[0027] Figure 2 It is a structural schematic view of the embodiment;

[0028] Figure 3 It is a structural schematic view of the work station mechanism in the embodiment;

[0029] Figure 4 It is a structural sectional view of the work station mechanism in the embodiment;

[0030] Figure 5 It is a structural schematic view of the clamping head in the embodiment;

[0031] Figure 6 It is a structural schematic view of the limiting piece in the embodiment;

[0032] Figure 7 It is a structural schematic view of the self-rotation mechanism in the embodiment;

[0033] Figure 8 It is a structural schematic view of the pressing disc in the embodiment;

[0034] Figure 9 It is a structural schematic view of the fixed seat in the embodiment.

[0035] In the figure: 1, rotating table; 2, mounting seat; 21, gear; 22, sleeve; 23, limiting piece; 24, limiting ring plate; 241, limiting groove; 3, limiting disc; 31, boss; 32, gear ring; 33, placing table; 34, positioning column; 35, positioning block; 4, fixing mechanism; 41, pressure plate; 42, fixed seat; 43, chuck; 44, pressure head; 5, rotation mechanism; 51, rotating head; 52, first air cylinder; 53, carrier plate; 54, motor; 55, guide rod; 6, chuck; 61, first clamping groove; 62, clamping column; 63, anti-dropping ring plate; 64, positioning ring plate. DETAILED DESCRIPTION

[0036] In order to make the person skilled in the art better understand the utility model scheme, the technical scheme in the utility model embodiments will be clearly and completely described below in conjunction with the drawings in the utility model embodiments. Obviously, the described embodiments are only a part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by the person skilled in the art without creative labor should belong to the protection scope of the utility model.

[0037] It should be noted that the terms "include" and "have" and any variations thereof in the specification and claims of the utility model and the above-mentioned drawings are intended to cover the non-exclusive inclusion, for example, the process, method, device, product or equipment containing a series of steps or units does not have to be limited to the clearly listed steps or units, but can include other steps or units that are not clearly listed or inherent to these processes, methods, products or equipment.

[0038] The following will be combined with the drawings Figures 2-9 The present application will be further described in detail.

[0039] Reference Figures 2-4The illustrated multi-station tooling includes a rack and a plurality of station mechanisms. The rack is provided with a rotating table 1 and a fixing mechanism 4. The plurality of station mechanisms are uniformly arranged on the rotating table 1 in a circle. The station mechanism includes a mounting seat 2 and a limiting disc 3. The limiting disc 3 is arranged on the mounting seat 2. The top of the limiting disc 3 is provided with a boss 31 matched with the inner cavity of the steel ring assembly. The mounting seat 2 is arranged on the rotating table 1. The fixing mechanism 4 includes a pressure plate 41 and a first driving assembly for driving the pressure plate 41 to move up and down. The pressure plate 41 is suspended directly above one of the limiting discs 3. In this way, during processing, the steel ring assembly to be processed is placed on the limiting disc 3 of each station mechanism in turn. The steel ring assembly is limited and fixed by the boss 31. The rotating table 1 is rotated to drive the plurality of steel ring assemblies to be placed on the processing equipment arranged on the side of the rotating table 1. Since the station mechanism is provided with a plurality of station mechanisms, and the rotating table 1 is rotated to the processing equipment according to the processing rhythm, the device operation gap is short, and the steel ring assembly on the limiting disc 3 not at the processing equipment can be fed and discharged, thereby improving the processing efficiency.

[0040] As shown in Figures 4-7 In order to meet the requirement of self-rotation of the steel ring assembly during processing, the application further includes a plurality of self-rotation mechanisms 5 arranged on the rack. The plurality of self-rotation mechanisms 5 are uniformly distributed below the rotating table 1 in a circle. The self-rotation mechanism 5 is used to drive the limiting disc 3 directly above to rotate. The self-rotation mechanism 5 specifically includes a rotating head 51, a second driving assembly for driving the rotating head 51 to rotate, and a third driving assembly for driving the rotating head 51 to move up and down. The bottom of the limiting disc 3 is coaxially provided with a gear ring 32. The mounting seat 2 is rotatably provided with a gear 21 engaged with the gear ring 32. The bottom of the gear 21 is coaxially provided with a clamp head 6. The bottom end of the clamp head 6 is provided with a first clamping groove 61 matched with the rotating head 51. In this way, when the limiting disc 3 is rotated to the processing equipment, the third driving assembly of the self-rotation mechanism 5 at the bottom of the limiting disc 3 drives the rotating head 51 to move upward until it is inserted into the first clamping groove 61 at the bottom of the clamp head 6. Then, the second driving assembly drives the rotating head 51 to rotate, so that the gear ring 32 rotates, and in turn, the steel ring assembly on the limiting disc 3 rotates. The self-rotation mechanism 5 and the station mechanism are designed in a split type, so that when the rotating table 1 rotates, the lines on the self-rotation mechanism 5 will not be tangled, and the load when the rotating table 1 rotates is reduced.

[0041] Further optimization is as follows: Figures 4-6As shown, in order to avoid the device processing to the steel ring assembly processing or rotating table 1 rotation, limit the disc 3 rotation, resulting in the position of the steel ring assembly offset, affect the processing quality, the top of the clamp 6 is provided with a clamping column 62, the bottom of the gear 21 is provided with a sleeve 22, the clamping column 62 is slidingly inserted into the sleeve 22, the clamping column 62 rotates, making the sleeve 22 rotate; the top of the clamp 6 is provided with a spring (the spring can be a spring, the spring is sleeved on the clamping column 62), the spring exerts a downward force on the clamp 6; the mounting seat 2 is provided with a limiting piece 23, the limiting piece 23 is provided with a limiting ring plate 24, the clamp 6 is provided with an anti-loose ring plate 63, the outer diameter of the anti-loose ring plate 63 is greater than the inner diameter of the limiting ring plate 24; the inner side of the limiting ring plate 24 is provided with a plurality of circumferentially distributed limiting grooves 241, the bottom end of the clamp 6 is provided with a positioning ring plate 64 matched with the shape of the inner side of the limiting ring plate 24, so that the limiting disc 3 needs to rotate, the rotating head 51 moves upward, the clamp 6 is lifted upward, the positioning ring plate 64 is separated from the limiting ring plate 24, at this time the rotating head 51 rotates, the limiting disc 3 rotates; when the limiting disc 3 does not need to rotate, the rotating head 51 is lowered and reset, at this time the spring exerts a downward force on the clamp 6, the positioning ring plate 64 is clamped in the limiting ring plate 24, avoiding the rotation of the clamp 6, and further avoiding the rotation of the limiting disc 3.

[0042] As shown in Figure 7 , in order to drive the rotating head 51 to move up and down, the third driving assembly includes a guide bracket, a carrier plate 53 and a first cylinder 52, the guide bracket is arranged on the rack, the guide bracket includes two vertically arranged guide rods 55, the carrier plate 53 is sleeved on the two guide rods 55, the output end of the first cylinder 52 is connected with the carrier plate 53, so that the carrier plate 53 is driven to move up and down by the first cylinder 52, and the guide rods 55 guide the movement of the carrier plate 53; and the second driving assembly is a motor 54, the motor 54 is arranged on the carrier plate 53, the rotating head 51 is arranged on the output end of the motor 54, the rotating head 51 is driven to rotate by the motor 54.

[0043] Further optimization is that, as shown in Figure 3 , since the steel ring main body ring side needs to be welded with a plurality of connecting pieces, the ring side of the limiting disc 3 is provided with a plurality of placement tables 33 for placing the connecting pieces, and a positioning column 34 is arranged on the top surface of the placement table 33, the connecting piece is sleeved on the positioning column 34 to position the connecting piece; and in order to limit the steel ring main body, the ring side of the limiting disc 3 is provided with a positioning block 35 matched with the notch on the steel ring assembly, the notch on the steel ring main body is matched with the positioning block 35 during placement, the fixation of the steel ring main body is completed, and the steel ring main body is prevented from rotating actively.

[0044] In order to fix the connecting piece, as shown in Figure 8 and Figure 9As shown, the fixing mechanism 4 further comprises a connecting piece clamp arranged on one side of the rotating table 1, the connecting piece clamp comprising a fixing base 42, two clamping heads 43 arranged in parallel and a fourth driving assembly for driving the two clamping heads 43 to move towards or away from each other, the connecting piece is clamped by the movement of the two clamping heads 43 towards each other, avoiding the movement of the connecting piece during machining; and the connecting piece clamp further comprises a pressing head 44 slidingly arranged on the fixing base 42 and a fifth driving member for driving the pressing head 44 to move up and down, the pressing head 44 is arranged above the two clamping heads 43, the fifth driving member drives the pressing head 44 to move downward and press above the connecting piece, limiting the connecting piece from separating from the positioning column 34.

[0045] In summary, during machining, the steel ring assemblies to be machined are sequentially placed on the limiting discs 3 of the work position mechanisms, the steel ring assemblies are limited and fixed by the bosses 31, the rotating table 1 is rotated to drive the steel ring assemblies to be sequentially placed at the machining equipment arranged on the side of the rotating table 1, since the work position mechanisms are arranged in plurality and are rotated to the machining equipment by the rotating table 1 according to the machining rhythm, the interval of equipment operation is short, and the steel ring assemblies on the limiting discs 3 not at the machining equipment can be fed and discharged, improving the machining efficiency.

[0046] In order to meet the requirement of self-rotation of the steel ring assembly during machining, when the limiting disc 3 is rotated to the machining equipment, the third driving assembly of the self-rotation mechanism 5 at the bottom of the limiting disc 3 drives the rotating head 51 to move upward until it is inserted into the first clamping groove 61 at the bottom of the clamping head 6, and then the second driving assembly drives the rotating head 51 to rotate, so that the gear ring 32 is rotated, and the steel ring assembly on the limiting disc 3 is rotated, the self-rotation mechanism 5 and the work position mechanism are designed in a split type, so that when the rotating table 1 is rotated, the lines on the self-rotation mechanism 5 will not be wound, and the load of the rotating table 1 during rotation is reduced.

[0047] The above is only the preferred embodiment of the present application, and the present application is not limited to the above embodiments. It can be understood that other improvements and changes directly derived or thought by those skilled in the art without departing from the spirit and concept of the present application should be considered to be included in the protection scope of the present application.

Claims

1. A multi-station tool characterized by, The utility model relates to a kind of rotary table and fixed mechanism (4) are provided on rack and several work position mechanism, and several work position mechanism are evenly arranged on rotary table (1) in circle; The work position mechanism includes mounting seat (2) and limiting disc (3), the limiting disc (3) is arranged on mounting seat (2), the top of limiting disc (3) is provided with the boss (31) adapted with the inside cavity of steel ring assembly, and the mounting seat (2) is arranged on rotary table (1). The fixed mechanism (4) includes pressure plate (41) and first drive assembly for driving pressure plate (41) to move up and down, and the pressure plate (41) is suspended directly above one limiting disc (3). It also includes several self-rotation mechanisms (5) arranged on the rack, and several self-rotation mechanisms (5) are evenly distributed below rotary table (1) in circle, and the self-rotation mechanism (5) is used to drive the self-rotation of the limiting disc (3) directly above.

2. The multi-station tool of claim 1, wherein: The self-rotation mechanism (5) includes rotating head (51), second drive assembly for driving rotating head (51) to rotate and third drive assembly for driving rotating head (51) to move up and down.

3. A multi-station tool as claimed in claim 2, characterised in that: The bottom of the limiting disc (3) is coaxially provided with a gear ring (32), the mounting seat (2) is rotatably provided with a gear (21) engaged with the gear ring (32), the bottom of the gear (21) is coaxially provided with a chuck (6), and the bottom end of the chuck (6) is provided with a first clamping groove (61) adapted to the rotating head (51). The top end of the chuck (6) is provided with a clamping column (62), the bottom of the gear (21) is provided with a sleeve (22), the clamping column (62) is slidingly inserted into the sleeve (22), and the clamping column (62) rotates to rotate the sleeve (22).

4. A multi-station tool as claimed in claim 3, wherein: The top of the chuck (6) is provided with an elastic member, which applies a downward pushing force to the chuck (6). The mounting seat (2) is provided with a limiting member (23), the limiting member (23) is provided with a limiting ring plate (24) inside, the chuck (6) is provided with an anti-disengagement ring plate (63), and the outer diameter of the anti-disengagement ring plate (63) is greater than the inner diameter of the limiting ring plate (24). The inside of the limiting ring plate (24) is provided with a plurality of circumferentially distributed limiting grooves (241), and the bottom end of the chuck (6) is provided with a positioning ring plate (64) adapted to the shape of the inside of the limiting ring plate (24).

5. A multi-station tool as claimed in claim 4, wherein: The elastic member is a spring, and the spring is sleeved on the clamping column (62).

6. A multi-station tool as claimed in claim 4, wherein: The third drive assembly includes a guide bracket, a carrier plate (53) slidingly arranged on the guide bracket, and a first air cylinder (52), the guide bracket is arranged on the rack, the output end of the first air cylinder (52) is connected with the carrier plate (53), and is used to drive the carrier plate (53) to move up and down.

7. A multi-station tool as claimed in claim 5, wherein: The second drive assembly is a motor (54), the motor (54) is arranged on the carrier plate (53), and the rotating head (51) is arranged on the output end of the motor (54).

8. A multi-station tool as claimed in claim 7, characterised in that: ​ 9. The multi-station tool of claim 1, wherein: The fixing mechanism (4) further comprises a connecting piece clamp arranged on one side of the rotating table (1), the connecting piece clamp comprising a fixing base (42), two clamping heads (43) arranged in parallel and a fourth driving assembly for driving the two clamping heads (43) to move towards or away from each other.

10. A multi-station tool as claimed in claim 9, characterised in that: The connecting piece clamp further comprises a pressing head (44) slidingly arranged on the fixing base (42) and a fifth driving member for driving the pressing head (44) to move up and down, the pressing head (44) being arranged above the two clamping heads (43).