Automatic lamp bead mounting structure

By combining a suction cup and a mounting base with a vacuum pump, and using an electromagnet for precise positioning, the problem of LED beads falling off due to different sizes in the insertion structure is solved. This achieves an automatic LED bead installation structure that can adapt to multiple sizes and simplify operation.

CN223718742UActive Publication Date: 2025-12-26JIANGMEN KEMEI ELECTRONICS CO LTD
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Patent Information

Application Number
CN202423254297.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-28
Publication Date
2025-12-26
Estimated Expiration
2034-12-28

AI Technical Summary

Technical Problem

The existing LED bead insertion structure is not ideal for positioning and fixing LED beads of different sizes, which makes the LED beads easy to fall off and affects the installation effect.

Method used

The design combines suction cups and mounting bases with a vacuum pump, using vacuum suction to fix the LED beads and electromagnets for precise positioning. It also uses electric sliders and telescopic rods to drive the insertion of the LED beads, and motor-driven conveyor wheels and auxiliary wheels to achieve adaptable fixing and movement for multiple sizes.

Benefits of technology

It effectively prevents LED beads from falling off during movement, improves the quality of plug-in installation, simplifies the limiting and disassembly operations, and is suitable for LED beads of different sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an automatic lamp bead installation structure which comprises a bottom plate, a supporting frame is installed on the outer wall of the top of the bottom plate through bolts, an adsorption assembly is arranged on the top of the supporting frame, and a movement assembly is installed in the center of the outer wall of the top of the bottom plate through bolts. The adsorption assembly comprises a top plate, a telescopic cylinder is installed on the outer wall of the top of the top plate through bolts, an electric sliding block is installed at the output end of the telescopic cylinder through bolts, and a sliding base is fixedly installed at the output end of the electric sliding block through bolts. Through the arrangement of a suction cup and a fixing base, when a vacuum pump fixes lamp beads through vacuum suction force and the suction cup, it is ensured that the fixing base can accurately limit the lamp beads through an elaborately-designed electromagnet, in the moving process of the fixing base, the fixing base can drive a spring to conduct extrusion, and the device can adapt to the lamp beads of different sizes through the design; and limiting and fixing are effectively carried out, the lamp beads are prevented from falling in the moving process, and therefore the inserting and mounting quality of the lamp beads is remarkably improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to a lamp pearl technical field especially, it relates to a lamp pearl automatic installation structure. BACKGROUND

[0002] Lamp pearl, usually refers to light emitting diode (LED) chip, it is a kind of semiconductor device, can convert electric energy into light energy, is widely used in lighting equipment, lamp pearl volume is small, luminous efficiency is high, long life, is the very important component in modern lighting technology.

[0003] However, in the more common device in market, usually directly adopts the plug-in structure to connect lamp pearl to the inside of lamp panel in use process, but this structure when meeting the lamp pearl of different sizes in practical application, due to the positioning fixed effect of lamp pearl is not ideal, lead to the falling off of lamp pearl in the process of moving, this further influences the plug-in installation effect of subsequent lamp pearl, therefore, urgently need to design a kind of lamp pearl automatic installation structure to solve the above problems. UTILITY MODEL CONTENT

[0004] The utility model aims at solving the shortcomings in the prior art and provides a lamp pearl automatic installation structure.

[0005] In order to achieve the above object, the utility model adopts the following technical scheme:

[0006] A lamp pearl automatic installation structure, including the bottom plate, the top outer wall of the bottom plate is installed with support frame through bolt, the top of support frame is provided with adsorption assembly, the top outer wall center of the bottom plate is installed with movement assembly through bolt;

[0007] The adsorption assembly includes the top plate, the top outer wall of the top plate is installed with telescopic cylinder through bolt, the output end of telescopic cylinder is installed with electric sliding block through bolt, the output end of electric sliding block is fixedly installed with sliding seat through bolt, the top inner wall of sliding seat is provided with suction cup, the inside both sides of sliding seat are provided with spring slot, the inner wall on one side of spring slot is installed with electromagnet through bolt, the inside of spring slot is connected with fixed seat slidingly, the outer wall of fixed seat is sleeved with spring, the side of the top outer wall of top plate is installed with vacuum pump connected with suction cup through bolt.

[0008] The key idea of the above technical solution is that: when the vacuum pump fixes the lamp pearl with the help of vacuum suction force and suction cup, the electromagnet is carefully designed to ensure that the fixed seat can accurately limit the lamp pearl. During the movement of the fixed seat, the spring is also squeezed by the fixed seat. This design allows the device to adapt to different sizes of lamp pearls, effectively limits and fixes them, preventing them from falling during movement, thereby significantly improving the plug-in installation quality of the lamp pearl.

[0009] Preferably, the moving assembly comprises a base, and connecting seats are arranged on both sides of the top outer wall of the base through bolts.

[0010] Preferably, electric telescopic rods are arranged on the inner walls of the connecting seats through bolts.

[0011] Preferably, push seats are arranged on the outer walls of the adjacent sides between the push plates through bolts, and conveying wheels are movably arranged in the interiors of the push seats through bearings.

[0012] Preferably, motor grooves are formed in the bottoms of the push seats, motors are arranged in the interiors of the motor grooves through bolts, and the motors are in transmission connection with the conveying wheels through couplings.

[0013] Preferably, mounting seats are arranged between the connecting seats, and plate bodies are inserted into the interiors of the mounting seats.

[0014] Preferably, a plurality of auxiliary wheels are arranged on the top outer wall of the base and are distributed in an equidistant horizontal structure.

[0015] The lamp bead automatic installation structure has the advantages that:

[0016] 1. The device can adapt to lamp beads of different sizes and effectively fix the lamp beads, prevents the lamp beads from falling during movement, and significantly improves the plug-in installation quality of the lamp beads.

[0017] 2. The device can effectively facilitate the plug-in processing of the lamp beads, the electric telescopic rods and the push plates work cooperatively to simplify the operation of the user for limiting or dismounting the mounting seat, and the auxiliary wheels further improve the structure of the device. BRIEF DESCRIPTION OF DRAWINGS

[0018] Figure 1 The structure of the lamp bead automatic installation structure is shown in the structure diagram of the lamp bead automatic installation structure.

[0019] Figure 2 The auxiliary wheel and the push seat structure of the lamp bead automatic installation structure are shown in the structure diagram of the lamp bead automatic installation structure.

[0020] Figure 3A lamp bead automatic installation structure's sliding seat one side plane structure schematic view is provided in the utility model.

[0021] Figure 4 A lamp bead automatic installation structure's movement assembly plane structure schematic view is provided in the utility model.

[0022] In the drawing: 1, bottom plate; 2, support frame; 3, suction assembly; 31, top plate; 32, telescopic cylinder; 33, electric sliding block; 34, suction disc; 35, sliding seat; 36, spring slot; 37, electromagnet; 38, fixed seat; 39, spring; 310, vacuum pump; 4, movement assembly; 41, base; 42, connecting seat; 43, electric telescopic rod; 44, push plate; 45, push seat; 46, conveying wheel; 47, motor slot; 48, motor; 49, mounting seat; 410, plate body; 411, auxiliary wheel. DETAILED DESCRIPTION

[0023] The technical solutions in the embodiments of the utility model will be apparently and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the utility model.

[0024] It should be noted that when a component is referred to as being "fixed" to another component, it can be directly on the other component or there can be intervening components. When a component is referred to as being "connected" to another component, it can be directly connected to the other component or there can be intervening components. When a component is referred to as being "disposed" on another component, it can be directly on the other component or there can be intervening components. The terms "vertical", "horizontal", "left", "right" and similar terms as used herein are for purposes of description only.

[0025] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this utility model belongs. The terminology used in the description of the utility model herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the utility model. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.

[0026] Please see Figures 1 to 4 A lamp bead automatic installation structure, including bottom plate 1, the top outer wall of bottom plate 1 is installed with support frame 2 by bolt, the top of support frame 2 is provided with suction assembly 3, the top outer wall center of bottom plate 1 is installed with movement assembly 4 by bolt;

[0027] The adsorption assembly 3 comprises a top plate 31, a telescopic cylinder 32 is bolted on the top outer wall of the top plate 31, an electric sliding block 33 is bolted on the output end of the telescopic cylinder 32, a sliding seat 35 is fixedly bolted on the output end of the electric sliding block 33, a suction cup 34 is arranged on the top inner wall of the sliding seat 35, spring grooves 36 are formed on both sides of the inside of the sliding seat 35, electromagnets 37 are bolted on the inner walls of the spring grooves 36, fixed seats 38 are slidably connected in the spring grooves 36, springs 39 are sleeved on the outer walls of the fixed seats 38, a vacuum pump 310 connected with the suction cup 34 is bolted on one side of the top outer wall of the top plate 31, when the telescopic cylinder 32 is started, the telescopic cylinder 32 can drive the electric sliding block 33 to move, at this time, the electric sliding block 33 can drive the sliding seat 35 in the electric sliding block 33 to move by starting the electric sliding block 33, and in the process of continuous descent of the sliding seat 35, the lamp bead is inserted into the inside of the sliding seat 35, at this time, the lamp bead is adsorbed by the vacuum pump 310 through the action of the pipeline and the suction cup 34 by starting the vacuum pump 310, at this time, the fixed seat 38 can limit the lamp bead by starting the electromagnet 37 and extruding the spring 39 in the process of movement of the electromagnet 37, and the lamp bead can be moved by starting the electric sliding block 33 and the telescopic cylinder 32 again.

[0028] Referring to Figure 1 and Figure 3 , the movement assembly 4 comprises a base 41, connecting seats 42 are bolted on both sides of the top outer wall of the base 41, the arrangement of the base 41 and the connecting seat 42 can provide a position for placing the mounting seat 49; electric telescopic rods 43 are bolted on the inner walls of one side of the connecting seat 42, push plates 44 are bolted on the output ends of the electric telescopic rods 43, the electric telescopic rods 43 can drive the push plates 44 to slide in the connecting seat 42 when the electric telescopic rods 43 are started, and such a structure provides power transmission help for the movement of the pusher 45; pushers 45 are bolted on the outer walls of one side between the push plates 44, conveying wheels 46 are movably installed in the pushers 45 through bearings, the push plates 44 can drive the pushers 45 to move in the process of movement of the push plates 44, and the pushers 45 can drive the conveying wheels 46 to move; motor grooves 47 are formed in the bottoms of the pushers 45, motors 48 are bolted in the motor grooves 47, and the motors 48 are in transmission connection with the conveying wheels 46 through couplings, the motors 48 can drive the conveying wheels 46 to rotate through the transmission connection between the output ends of the motors 48 and the conveying wheels 46, so as to provide power for the movement of the mounting seat 49.

[0029] Referring to Figure 1 , Figure 2 and Figure 3The mounting seat 49 is internally inserted with the plate body 410, and the insertion hole formed at the top of the mounting seat 49 can neither affect the insertion of the lamp beads by the operator nor protect the plate body 410; and the top outer wall of the base 41 is provided with a plurality of auxiliary wheels 411 arranged in an equidistant horizontal structure, so that the mounting seat 49 can be more smoothly moved by being matched with the auxiliary wheels 411 during the movement of the mounting seat 49.

[0030] By the above, when the motor 48 is started, the motor 48 drives the conveying wheel 46 to rotate, and in the rotating process of the conveying wheel 46, the plate body 410 inside the mounting seat 49 can be moved by being closely matched with the mounting seat 49, thereby effectively facilitating the insertion of the lamp beads, and the cooperative work of the electric telescopic rod 43 and the push plate 44 simplifies the operation of the user for limiting or dismounting the mounting seat 49, and in addition, the auxiliary wheels 411 further improve the structure of the device.

[0031] The following several preferred embodiments or application embodiments are listed to help the person skilled in the art better understand the technical content of the utility model and the technical contribution of the utility model compared with the prior art:

[0032] Embodiment 1

[0033] A lamp bead automatic installation structure, including bottom plate 1, the top outer wall of bottom plate 1 is installed with support frame 2 by bolt, the top of support frame 2 is provided with suction assembly 3, the top outer wall center of bottom plate 1 is installed with movement assembly 4 by bolt;Suction assembly 3 includes top plate 31, the top outer wall of top plate 31 is installed with telescopic cylinder 32 by bolt, the output end of telescopic cylinder 32 is installed with electric slide 33 by bolt, the output end of electric slide 33 is fixedly installed with slide 35 by bolt, the top inner wall of slide 35 is provided with suction cup 34, the inside both sides of slide 35 are provided with spring slot 36, the inner wall of one side of spring slot 36 is installed with electromagnet 37 by bolt, the inside of spring slot 36 is slidably connected with fixed seat 38, the outer wall of fixed seat 38 is sleeved with spring 39, the top outer wall of one side of top plate 31 is installed with vacuum pump 310 connected with suction cup 34 by bolt, when starting telescopic cylinder 32, telescopic cylinder 32 can drive electric slide 33 to move, at this time, by starting electric slide 33, electric slide 33 can drive the inside slide 35 to move, and in the process of slide 35 continuously descending, lamp bead will be inserted into the inside of slide 35, at this time, by starting vacuum pump 310, vacuum pump 310 can use the effect of pipeline and suction cup 34 to adsorb lamp bead, at this time, by starting electromagnet 37, when electromagnet 37 is opened, electromagnet 37 will drive fixed seat 38 to move, in the process of fixed seat 38 moving, spring 39 will be extruded, so that fixed seat 38 can limit lamp bead, and under the action of starting electric slide 33 and telescopic cylinder 32 again, lamp bead can be moved.

[0034] The motion assembly 4 comprises a base 41, the top outer wall of the base 41 is provided with a connecting seat 42 on both sides through bolts, the base 41 and the connecting seat 42 can provide a position for the installation of the mounting seat 49; the inner wall of one side of the connecting seat 42 is provided with an electric telescopic rod 43 through bolts, the output end of the electric telescopic rod 43 is provided with a push plate 44 through bolts, when the electric telescopic rod 43 is started, the electric telescopic rod 43 can drive the push plate 44 to slide in the connecting seat 42, such a structure provides power transmission for the movement of the push rod 45; the outer wall of one side between the push plates 44 is provided with a push rod 45 through bolts, the inside of the push rod 45 is movably provided with a conveying wheel 46 through a bearing, in the process of movement of the push plate 44, the push plate 44 can drive the push rod 45 to move, and the push rod 45 can drive the conveying wheel 46 to move; the bottom of the push rod 45 is provided with a motor groove 47, the inside of the motor groove 47 is provided with a motor 48 through bolts, the motor 48 is in transmission connection with the conveying wheel 46 through a coupling, when the motor 48 is started, the motor 48 can drive the conveying wheel 46 to rotate through the transmission connection between the output end of the motor 48 and the conveying wheel 46, so as to provide power for the movement of the mounting seat 49; the connecting seat 42 is provided with a mounting seat 49, the inside of the mounting seat 49 is inserted with a plate body 410, the mounting seat 49 is provided with a plug hole on the top, which can not affect the insertion of the operator to the lamp bead, and can also protect the plate body 410; the top outer wall of the base 41 is provided with a plurality of auxiliary wheels 411, the auxiliary wheels 411 are arranged in an equidistant horizontal structure, when the mounting seat 49 moves, the mounting seat 49 can be more smooth by the mutual adhesion with the auxiliary wheels 411.

[0035] Working principle: in use, first by placing the discharged lamp beads to the side of the device, then put the plate 410 to the inside of the mounting seat 49, at this time by placing the mounting seat 49 between the connecting seat 42, at this time by starting the electric telescopic rod 43, electric telescopic rod 43 can drive the push plate 44 in the connecting seat 42 inside sliding, in the process of push plate 44 movement, push plate 44 can drive the pusher 45 movement, pusher 45 can drive the conveying wheel 46 movement, conveying wheel 46 will fit mounting seat 49, then start the telescopic cylinder 32, telescopic cylinder 32 can drive the electric sliding block 33 movement, at this time by starting the electric sliding block 33, electric sliding block 33 can drive the slide 35 inside movement, and in the process of slide 35 continuous descent, the lamp beads will be inserted into the inside of the slide 35, at this time by starting the vacuum pump 310, vacuum pump 310 can use the pipe and suction cup 34 effect on the lamp beads are adsorbed, at this time by starting the electromagnet 37, in the electromagnet 37 open, electromagnet 37 will drive the fixed seat 38 movement, in the process of fixed seat 38 movement will extrude spring 39, so that the fixed seat 38 can limit the lamp beads, and start the electric sliding block 33 and telescopic cylinder 32 again drive the lamp beads inserted into the inside of the plate 410, and the plate 410 for the lamp plate, and close the electromagnet 37 and vacuum pump 310, so that the lamp beads will be inserted into the inside of the plate 410, then use the telescopic cylinder 32, electric sliding block 33 and electromagnet 37 effect, reciprocating drive the lamp beads movement, finally by starting the motor 48, motor 48 will drive the conveying wheel 46 movement, conveying wheel 46 can drive the mounting seat 49 movement, so as to realize the plate 410 lamp bead installation processing.

[0036] The above, only for the preferred specific embodiments of the present application, but the scope of protection of the present application is not limited to this, any skilled in the art of the technical personnel in the present application disclosed in the technical range, according to the technical scheme of the present application and the utility model concept of equivalent replacement or change, should be covered in the scope of protection of the present application.

Claims

1. A lamp bead automatic installation structure comprising a bottom plate (1), characterized in that, The top outer wall of the bottom plate (1) is provided with a support frame (2) through bolt installation, the top of the support frame (2) is provided with an adsorption assembly (3), the top outer wall center of the bottom plate (1) is provided with a motion assembly (4) through bolt installation; The adsorption assembly (3) comprises a top plate (31), the top outer wall of the top plate (31) is provided with a telescopic cylinder (32) through bolt installation, the output end of the telescopic cylinder (32) is provided with an electric sliding block (33) through bolt installation, the output end of the electric sliding block (33) is fixedly provided with a sliding seat (35) through bolt installation, the top inner wall of the sliding seat (35) is provided with a suction cup (34), both sides of the inside of the sliding seat (35) are provided with spring grooves (36), the inner wall of one side of the spring groove (36) is provided with an electromagnet (37) through bolt installation, the inside of the spring groove (36) is slidably connected with a fixing seat (38), the outer wall of the fixing seat (38) is sleeved with a spring (39), one side of the top outer wall of the top plate (31) is provided with a vacuum pump (310) connected with the suction cup (34) through bolt installation.

2. The automatic lamp bead mounting structure according to claim 1, characterized in that, The motion assembly (4) comprises a base (41), the top outer wall of the base (41) is provided with a connecting seat (42) through bolt installation.

3. The automatic lamp bead mounting structure according to claim 2, characterized in that, The inner wall of one side of the connecting seat (42) is provided with an electric telescopic rod (43) through bolt installation.

4. The automatic lamp bead mounting structure according to claim 3, characterized in that, The output end of the electric telescopic rod (43) is provided with a push plate (44) through bolt installation.

5. The automatic lamp bead mounting structure according to claim 4, characterized in that, The outer wall of one side between the push plates (44) is provided with a push seat (45) through bolt installation, the inside of the push seat (45) is movably provided with a conveying wheel (46) through a bearing.

6. The automatic lamp bead mounting structure according to claim 2, characterized in that, The bottom of the push seat (45) is provided with a motor groove (47), the inside of the motor groove (47) is provided with a motor (48) through bolt installation, the motor (48) is in transmission connection with the conveying wheel (46) through a shaft coupling.

7. The automatic lamp bead mounting structure according to claim 2, characterized in that, The connecting seat (42) is provided with a mounting seat (49), the inside of the mounting seat (49) is inserted with a plate body (410). The top outer wall of the base (41) is provided with a plurality of auxiliary wheels (411), the auxiliary wheels (411) are distributed in an equidistant horizontal structure.