Blade production equipment for hard alloy machining
By combining the automatic locking mechanism and the grinding and polishing mechanism, the problem of the upper end face of the workpiece not being level before machining is solved, and high-precision machining of the workpiece is achieved.
Patent Information
- Application Number
- CN202423150405.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-20
AI Technical Summary
In the prior art, it is difficult to ensure that the upper surface of the workpiece is level before machining using cutting tools for cemented carbide machining, resulting in insufficient machining accuracy.
A production equipment for cemented carbide machining inserts was designed. An automatic locking mechanism is used to ensure that the insert workpiece remains horizontal before and during the fixing process through the cooperation of a pressure plate and a hook. The pressure plate presses down on the end face of the insert workpiece at one axial end, and the hook drives the quick clamp to clamp it. Combined with the grinding and polishing mechanism, precision machining is achieved.
It improves the machining accuracy of the workpiece and reduces machining errors caused by tilting or positional deviation, ensuring the stability and precision of the machining process.
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Figure CN223719142U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to hard alloy processing blade production technical field, concretely to a kind of hard alloy processing blade production equipment. BACKGROUND
[0002] Chinese patent application with application No.202010878674.7 discloses a kind of blade automatic processing equipment, including workbench, three-axis module on workbench, grinding device on three-axis module, round table support on workbench, rotatable processing round table on round table support, a plurality of processing tables are arranged in the circumferential direction on processing round table, unloading mechanism on round table support and for the unloading of workpiece after processing, and the unloading mechanism on round table support and for the feeding of workpiece to be processed on processing table, the pressing mechanism for limiting workpiece to be processed;The pressing mechanism includes fixed support fixed on round table support, drive cylinder and lever pressing plate, when the drive rod of drive cylinder retracts, lever pressing plate is located on the side above processing table downward movement, to tightly press workpiece to be processed on the elevated portion of processing table.
[0003] In the above technical solution, by forming a lever structure with lever pressing plate and drive cylinder, and taking the end of lever pressing plate close to drive rod as power arm and the end of lever pressing plate close to workpiece to be processed as resistance arm, workpiece to be processed is tightly pressed in processing table, but since there is a gap between workpiece to be processed and inner wall of processing table during actual assembly, and the movement trajectory of the end of resistance arm of lever pressing plate is circular motion, and the contact area between resistance arm of lever pressing plate and workpiece to be processed is small, which leads to that lever pressing plate cannot accurately press workpiece to be processed in processing table, and cannot guarantee whether the upper end surface of workpiece to be processed is horizontal, thereby affecting the subsequent processing accuracy of workpiece to be processed.
[0004] Therefore, it is still a technical problem to be solved in the prior art to place workpiece to be processed in processing table and guarantee the upper end surface of workpiece to be processed to enter subsequent process in horizontal state, thereby guaranteeing the processing accuracy of workpiece to be processed. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of hard alloy processing blade production equipment, which can place workpiece to be processed in processing table and guarantee the upper end surface of workpiece to be processed to enter subsequent process in horizontal state.
[0006] To achieve the above object, the utility model discloses a kind of blade production equipment for hard alloy machining, including rack, horizontal setting carousel is equipped on the rack, annular array's placement table is arranged in the carousel, the placement table can be relative The carousel rotates, automatic locking mechanism for fixing blade workpiece in the placement table and grinding mechanism for processing the surface of blade workpiece are equipped on the rack, the placement table is equipped with quick hand clamp away from the center of itself side, the automatic locking mechanism includes the pressing plate being equipped in one of the placement table upper side and the hook being close to the quick hand clamp side, the end face of the pressing plate close to the end face of the placement table with the placement table is parallel, when blade workpiece is placed in the placement table, the end face of the axial one end of blade workpiece is located on the outside of the placement table, the pressing plate can press down the end face of the axial one end of blade workpiece to prevent blade workpiece from tilting, the hook can pull down the rocker arm of the quick hand clamp and clamp blade workpiece in the placement table.
[0007] When the production equipment for hard alloy machining blade workpiece produces blade workpiece, blade workpiece is placed in the placement table, the axial one end of blade workpiece is located on the outside of the placement table at this time, when carousel drives the placement table to rotate slowly to the lower side of pressing plate, automatic locking mechanism makes the pressing plate drop, and then the pressing plate is pressed to the surface of blade workpiece, so that blade workpiece is fixed in horizontal state;Automatic locking mechanism makes the hook drop, and then the hook drives the rocker arm of quick hand clamp to drop, and blade workpiece in the placement table is clamped by quick hand clamp.
[0008] The utility model discloses a pressing plate to press down the end face of the axial one end of blade workpiece, so that blade workpiece keeps horizontal state before and during fixing, ensures that blade workpiece does not tilt or deform in clamping process due to uneven stress, reduces processing error caused by blade workpiece tilt or position offset, and the utility model has the advantages of guaranteeing the processing precision of workpiece.
[0009] Among them, the rack is equipped with the same structure as prior art for driving carousel to rotate relative to rack power motor.
[0010] As preferred, the rack is sequentially provided with automatic feeding and discharging mechanism for automatically feeding and discharging blade workpiece, the automatic locking mechanism, detection mechanism for identifying the spatial position of blade workpiece, grinding mechanism for processing the surface of blade workpiece, polishing mechanism for polishing the surface of blade workpiece and unlocking mechanism along the circumferential direction of carousel, the unlocking mechanism can push up the rocker arm of quick hand clamp to unlock the quick hand clamp.
[0011] The automatic feeding and discharging mechanism is responsible for automatically taking the blade workpiece to be processed from the storage area or the feeding device and accurately placing it into the designated placement table on the turntable; through the automatic locking mechanism, it ensures that the blade workpiece can be driven by the placement table and enter the detection mechanism, the grinding mechanism, the polishing mechanism and the unlocking mechanism with correct position and posture, and after the unlocking mechanism pushes the rocker arm of the quick hand clamp to unlock the quick hand clamp, the automatic feeding and discharging mechanism is responsible for sending the processed blade workpiece back to the storage area or the discharging device.
[0012] The feeding device and the discharging device are the same as the prior art structure, which can be two parallel conveying belt groups or conveying roller groups.
[0013] As a preferred, the automatic locking mechanism further comprises a pressing plate driving assembly for driving the pressing plate to approach the placement table and a hook driving assembly for driving the hook to move up and down along the axial direction of the placement table and horizontally along the tangent direction of the outer circular surface of the placement table.
[0014] By driving the pressing plate to press down the blade workpiece through the pressing plate driving assembly, compared with the way of pressing the blade workpiece at the edge of the plate, the stress on the surface of the blade workpiece can be reduced, and the force on the surface of the blade workpiece is more uniform, ensuring that the blade workpiece remains horizontal before being fixed. After the pressing plate presses the blade workpiece, the hook driving assembly swings the rocker arm of the quick hand clamp downward, thereby realizing the positioning and fixing of the blade workpiece and preventing the blade workpiece from tilting during fixing, which affects the subsequent processing precision of the blade workpiece.
[0015] As a preferred, the grinding mechanism comprises a plane grinding assembly for grinding the upper surface of the blade workpiece, the plane grinding assembly comprises a first three-axis driving unit, a first grinding wheel frame, a first grinding wheel driving motor and a first grinding wheel arranged on the rack, the first grinding wheel frame is arranged on the power output end of the first three-axis driving unit, the first three-axis driving unit is used to drive the first grinding wheel frame to reciprocate along the X-axis direction, the Y-axis direction and the Z-axis direction, the first grinding wheel driving motor is fixedly arranged on the first grinding wheel frame, and the first grinding wheel is arranged on the power output end of the first grinding wheel driving motor.
[0016] The first grinding wheel grinds the upper surface of the used blade workpiece to be flat, because the edge of the upper surface of the used blade workpiece has already presented jagged shape microscopically, which reduces the original height by.mm, maintains the levelness of the upper surface of the blade workpiece, and thus guarantees the subsequent grinding precision.
[0017] Preferably, the grinding mechanism further comprises an inclination grinding assembly for chamfering the blade workpiece, the inclination grinding assembly comprising a swing assembly arranged on the frame, a radial driving assembly arranged on the power output end of the swing assembly, a second grinding wheel frame arranged on the radial driving assembly, a second grinding wheel driving motor and a second grinding wheel, the second grinding wheel driving motor being fixedly arranged on the second grinding wheel frame, and the second grinding wheel being arranged on the power output end of the second grinding wheel driving motor.
[0018] The angle of the second grinding wheel frame is adjusted by the swing assembly and the radial driving assembly, so that the blade workpiece is ground at different angles.
[0019] Preferably, the automatic feeding and discharging mechanism comprises a second three-axis driving unit fixedly arranged on the frame and a moving frame fixedly arranged on the power output end of the second three-axis driving unit, and a plurality of suction cup units are arranged on the moving frame, and the suction cup units are used for adsorbing the surface of the blade workpiece.
[0020] Compared with the mode of clamping the blade workpiece by the clamping jaw to transfer the blade workpiece, the suction cup can prevent damage to the surface or side edge of the blade workpiece, and the blade workpiece can be fixed without searching for the force point required for clamping the blade workpiece, so that the blade workpiece is conveniently fixed and transferred.
[0021] Preferably, the detection mechanism comprises a height detection unit for detecting the height position of the upper surface of the blade workpiece and an outer circle detection unit for detecting the position of the circumferential surface of the blade workpiece.
[0022] The position of the upper surface of the blade workpiece and the position of the circumferential surface are recognized and data is transmitted to the plane grinding assembly and the inclination grinding assembly at the next station, so as to ensure the subsequent grinding accuracy.
[0023] Preferably, the turntable is arranged on the back side of the placement table and coaxially arranged with a driven gear, and two gear driving mechanisms are arranged on the frame and matched with the inclination grinding assembly and the polishing mechanism, respectively, and the gear driving mechanisms are used to drive the driven gears corresponding to the inclination grinding assembly and the polishing mechanism to rotate.
[0024] The driven gear under the turntable is driven by the turntable to rotate to the corresponding gear driving mechanism, so that the placement table rotates, and compared with the mode of directly arranging a motor under the turntable, the placement table can rotate at the station where rotation is required, and a motor is not required at each station, so that the equipment cost is saved.
[0025] As preferred, the gear driving mechanism comprises a gear driving motor fixed on the frame and a driving gear arranged at the power output end of the gear driving motor, which can engage with the driven gear.
[0026] By slowly driving the rotating disc to rotate, the driving gear engages with the driven gear, and when the driving gear rotates, the driven gear is contacted and driven to rotate, thereby driving the placing table to rotate.
[0027] As preferred, the placing table is provided with eight groups.
[0028] Compared with the mode of seven groups of placing tables, by arranging an even number of placing tables, the pulse signal for controlling the rotation of the rotating disc released by the driving motor can be facilitated, the rotation angle is difficult to determine due to an odd number of stations, and the error after the rotation of the rotating disc is accumulated, thereby affecting the accuracy of the rotating position.
[0029] The utility model discloses can make blade workpiece keep horizontal state in fixed before and fixed process, ensure that blade workpiece does not incline or deform due to uneven stress in clamping process, has the advantage of guaranteeing the machining precision of the workpiece to be machined. BRIEF DESCRIPTION OF DRAWINGS
[0030] Figure 1 It is a structural schematic diagram of the utility model.
[0031] Figure 2 It is a top view structural schematic diagram of the utility model.
[0032] Figure 3 It is an explosion structural schematic diagram of the utility model.
[0033] Figure 4 It is a structural schematic diagram of the automatic locking mechanism of the utility model.
[0034] In the drawing: 11, frame;12, feeding conveyor belt;13, discharging conveyor belt;14, second three-axis driving unit;15, moving frame;16, suction cup unit;17, rotating disc;18, placing table;19, driven gear;20, X-axis driving unit;21, Z-axis driving unit;22, hook claw;23, quick hand clamp;24, pressing plate driving assembly;25, pressing plate;26, outer circle detection unit;27, height detection unit;28, first three-axis driving unit;29, first grinding wheel frame;30, first grinding wheel;31, swing assembly;32, radial driving assembly;35, second grinding wheel;36, unlocking mechanism;37, gear driving motor;38, driving gear. DETAILED DESCRIPTION
[0035] The utility model will be further described below according to the drawings and specific embodiments.
[0036] Depend on Figure 1 As shown, this embodiment discloses a production equipment for cemented carbide machining inserts, including a frame 11. A horizontally arranged turntable 17 capable of automatic and slow rotation is mounted on the frame 11. Eight placement platforms 18 are arranged in a circular array within the turntable 17. The placement platforms 18 can rotate relative to the turntable 17. The turntable 17 has a hollow section to reduce its own weight. A quick-grip clamp 23 is provided on the side of each placement platform 18 away from its center. Figure 2 As shown, the frame 11 has a feeding conveyor belt 12 and a discharging conveyor belt 13 arranged side by side on the side near the placement table 18. Along the circumference of the turntable 17, the frame 11 is arranged in sequence with an automatic feeding and discharging mechanism for automatically feeding and discharging the blade workpiece, an automatic locking mechanism, a detection mechanism for identifying the spatial position of the blade workpiece, a grinding mechanism for processing the surface of the blade workpiece, a polishing mechanism for polishing the surface of the blade workpiece, and an unlocking mechanism 36. The unlocking mechanism 36 can push the rocker arm of the quick-grip 23 to unlock the quick-grip 23. The automatic feeding and discharging mechanism includes a second three-axis drive unit 14 fixed on the frame 11 and a moving frame 15 fixed on the power output end of the second three-axis drive unit 14. The moving frame 15 has several sets of suction cup units 16, which are used to adsorb onto the surface of the blade workpiece.
[0037] The turntable 17 is provided with a driven gear 19 on the back side of the placement platform 18, which is coaxially arranged with the placement platform 18. The frame 11 is provided with two gear drive mechanisms that are respectively matched with the inclined grinding component and the polishing mechanism. The gear drive mechanism includes a gear drive motor 37 fixed on the frame 11 and a drive gear 38 located at the power output end of the gear drive motor 37. The drive gear 38 can mesh with the driven gear 19.
[0038] Depend on Figure 4 As shown, the automatic locking mechanism includes a pressure plate 25 positioned above one of the placement platforms 18, a hook 22 near the side of the quick-grip clamp 23, a pressure plate drive assembly 24 for driving the pressure plate 25 toward the placement platform 18, and a hook 22 drive assembly for driving the hook 22 to move vertically along the axial direction of the placement platform 18 and horizontally along the tangent direction of the outer surface of the placement platform 18. The hook 22 drive assembly includes an X-axis drive unit 20 and a Z-axis drive unit 21. The hook 22 drive assembly is composed of two sets of existing translation cylinders capable of achieving... The dual-axis drive mechanism has its own power output end located in the plane and reciprocates along the X and Z axes. The end face of the pressure plate 25 near the placement table 18 is parallel to the placement table 18. When the blade workpiece is placed in the placement table 18, the end face of the blade workpiece at one axial end is located outside the placement table 18. The pressure plate drive assembly 24 controls the pressure plate 25 to press down the end face of the blade workpiece at one axial end to prevent the blade workpiece from tilting. The hook 22 drive assembly controls the hook 22 to move, thereby pulling down the rocker arm of the quick-hand clamp 23 to clamp the blade workpiece located in the placement table 18.
[0039] The inspection mechanism includes a height detection unit 27 for detecting the height position of the upper surface of the blade workpiece and an outer circle detection unit 26 for detecting the position of the circumferential surface of the blade workpiece.
[0040] Depend on Figure 3 As shown, the grinding mechanism includes a surface grinding assembly for flattening the upper surface of the workpiece and a bevel grinding assembly for chamfering the cutting edge of the workpiece. A detection mechanism identifies the position of the upper surface and the circumferential surface of the workpiece and transmits the data to the surface grinding assembly and the bevel grinding assembly located at the next station, thereby ensuring subsequent grinding accuracy. The surface grinding assembly includes a first three-axis drive unit 28, a first grinding wheel head 29, a first grinding wheel drive motor, and a first grinding wheel 30, all mounted on the frame 11. The first grinding wheel head 29 is located at the power output end of the first three-axis drive unit 28, and the first three-axis drive unit 28 drives the first grinding wheel head 29 along the X-axis, Y-axis, and Z-axis directions. The reciprocating motion is achieved by a first grinding wheel drive motor fixedly mounted on a first grinding wheel frame 29, and a first grinding wheel 30 located at the power output end of the first grinding wheel drive motor. The slant grinding assembly includes a swing assembly 31 mounted on a frame 11, a radial drive assembly 34 located at the power output end of the swing assembly 31, a second grinding wheel frame, a second grinding wheel drive motor, and a second grinding wheel 35 located on the radial drive assembly 34. The swing assembly 31 controls the radial drive assembly 34 to swing along the circumferential direction, and the radial drive assembly 34 controls the second grinding wheel frame to move linearly along the radial direction of the circumferential trajectory. The second grinding wheel drive motor is fixedly mounted on the second grinding wheel frame, and the second grinding wheel 35 is located at the power output end of the second grinding wheel drive motor.
[0041] The unlocking mechanism 36 has the same structure as existing power mechanisms that can control their own power output end to move back and forth in a straight line, such as electric hydraulic push rods, electric lead screw slider modules, etc.
[0042] When the blade workpiece needs to be produced, the second three-axis driving unit 14 drives the moving frame 15 to move above the feeding conveyor belt 12, and then makes the moving frame 15 descend, so that the blade workpiece located on the feeding conveyor belt 12 is adsorbed and fixed by the suction cup unit 16. The second three-axis driving unit 14 makes the moving frame 15 shift to above the placement table 18, and places the blade workpiece in the placement table 18. At this time, the upper surface of the blade workpiece is exposed outside the placement table 18. After the control rotary table 17 slowly rotates through a corresponding angle, the blade workpiece located in the placement table 18 is slowly moved below the pressing plate 25. The pressing plate driving assembly 24 controls the pressing plate 25 to descend, and then presses the upper surface of the blade workpiece. When the pressing plate 25 presses the upper surface of the blade workpiece, the hook claw 22 driving assembly drives the hook claw 22 to translate away from the rocker arm direction of the quick hand clamp 23, so as to avoid the rocker arm of the quick hand clamp 23. Then the hook claw 22 is driven to rise and translate to the rocker arm direction close to the quick hand clamp 23, so as to pull the rocker arm of the quick hand clamp 23 by the hook claw 22. At this time, the hook claw 22 driving assembly drives the hook claw 22 to descend, so that the rocker arm of the quick hand clamp 23 swings downward, so that the quick hand clamp 23 fixes the blade workpiece located in the placement table 18. Thereafter, the rotary table 17 is controlled to rotate slowly, so that the blade workpiece located in the placement table 18 sequentially passes through the detection mechanism, the grinding mechanism and the polishing mechanism to process the blade workpiece with the required shape. The rotary table 17 is controlled to rotate slowly, so that the blade workpiece located in the placement table 18 rotates to the side close to the unlocking mechanism 36. The unlocking mechanism 36 controls the power output end to lift upward, so that the rocker arm of the quick hand clamp 23 swings upward. At this time, the blade workpiece located in the placement table 18 is unfixed. Finally, the second three-axis driving unit 14 transports the produced blade workpiece to the discharging conveyor belt 13 through the moving frame 15 and the suction cup unit 16 for discharging.
[0043] Eight placement tables 18 can place blade workpieces to be sequentially produced, improving production efficiency.
Claims
1. A production apparatus for a cemented carbide machining insert, comprising a machine frame, characterized in that: The rack is provided with a rotating disc arranged horizontally, and an annular array of placing tables is arranged in the rotating disc, the placing tables can rotate relative to the rotating disc, the rack is provided with an automatic locking mechanism for fixing the blade workpiece in the placing tables and a grinding mechanism for processing the surface of the blade workpiece, the placing tables are provided with a quick hand clamp away from the center of the placing tables, the automatic locking mechanism comprises a pressing plate arranged above one of the placing tables and a hook arranged close to one side of the quick hand clamp, the end face of the pressing plate close to the placing table is parallel to the placing table, when the blade workpiece is placed in the placing table, the end face of the axial one end of the blade workpiece is located outside the placing table, the pressing plate can press the end face of the axial one end of the blade workpiece to prevent the blade workpiece from tilting, and the hook can pull down the rocker arm of the quick hand clamp to clamp the blade workpiece in the placing table.
2. A production apparatus of a cemented carbide machining insert according to claim 1, characterized in that: The rack is provided with an automatic feeding and discharging mechanism for automatically feeding and discharging the blade workpiece along the circumferential direction of the rotating disc, the automatic locking mechanism, a detection mechanism for identifying the spatial position of the blade workpiece, a grinding mechanism for processing the surface of the blade workpiece, a polishing mechanism for polishing the surface of the blade workpiece and an unlocking mechanism, the unlocking mechanism can push up the rocker arm of the quick hand clamp to unlock the quick hand clamp.
3. A production apparatus of a cemented carbide machining insert according to claim 1 or 2, characterized in that: The automatic locking mechanism further comprises a pressing plate driving assembly for driving the pressing plate to move close to the placing table and a hook driving assembly for driving the hook to move up and down along the axial direction of the placing table and horizontally along the tangent direction of the outer circular surface of the placing table.
4. A cemented carbide machining insert production apparatus according to claim 2, characterized in that: The grinding mechanism comprises a plane grinding assembly for grinding the upper surface of the blade workpiece, the plane grinding assembly comprises a first three-axis driving unit arranged on the rack, a first grinding wheel frame, a first grinding wheel driving motor and a first grinding wheel, the first grinding wheel frame is arranged on the power output end of the first three-axis driving unit, the first three-axis driving unit is used for driving the first grinding wheel frame to move back and forth along the X-axis direction, the Y-axis direction and the Z-axis direction, the first grinding wheel driving motor is fixedly arranged on the first grinding wheel frame, and the first grinding wheel is arranged on the power output end of the first grinding wheel driving motor.
5. A cemented carbide machining insert production apparatus according to claim 4, characterized in that: The grinding mechanism further comprises an inclination grinding assembly for chamfering the blade workpiece, the inclination grinding assembly comprises a swing assembly arranged on the rack, a radial driving assembly arranged on the power output end of the swing assembly, a second grinding wheel frame arranged on the radial driving assembly, a second grinding wheel driving motor and a second grinding wheel, the swing assembly is used for controlling the radial driving assembly to swing along the circumferential direction, the radial driving assembly is used for controlling the second grinding wheel frame to move linearly along the radial direction of the circumferential track, the second grinding wheel driving motor is fixedly arranged on the second grinding wheel frame, and the second grinding wheel is arranged on the power output end of the second grinding wheel driving motor.
6. A cemented carbide machining insert production apparatus according to claim 2, characterized in that: The automatic feeding and discharging mechanism comprises a second three-axis driving unit fixedly arranged on the rack and a moving frame fixedly arranged on the power output end of the second three-axis driving unit, and a plurality of groups of suction cup units are arranged on the moving frame, the suction cup units are used for adsorbing the surface of the blade workpiece.
7. A cemented carbide machining insert production apparatus according to claim 2, characterized in that: The detection mechanism comprises a height detection unit for detecting the height position of the upper surface of the blade workpiece and an outer circle detection unit for detecting the circumferential surface position of the blade workpiece.
8. A cemented carbide machining insert production apparatus according to claim 5, characterized in that: The back side of the rotating disc relative to the placing table is provided with a driven gear coaxial with the placing table, and the rack is provided with two gear driving mechanisms respectively matched with the slope grinding assembly and the polishing mechanism, which are used to drive the driven gear corresponding to the slope grinding assembly and the polishing mechanism to rotate.
9. A cemented carbide machining insert production apparatus according to claim 8, characterized in that: The gear driving mechanism comprises a gear driving motor fixed on the rack and a driving gear provided on the power output end of the gear driving motor, which can be engaged with the driven gear.
10. A cemented carbide machining insert production apparatus according to claim 1, characterized in that: The placing table is provided with eight groups.
Citation Information
Patent Citations
Blade automatic machining equipment
CN112077678A