Vertical mold for prefabricating wall body
By designing a vertical mold, the problems of quality defects, low efficiency, and high energy consumption in traditional precast wall production have been solved, achieving high-efficiency and low-consumption precast wall production.
Patent Information
- Application Number
- CN202422614032.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-29
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-10-29
AI Technical Summary
Traditional precast wall production processes suffer from quality defects, low production efficiency, low space utilization, and high energy consumption.
The mold adopts a vertical mold with a fixed plate set vertically. The partition and mold body are slidably installed on the slide rail. The limiting component fixes the partition and mold. The operating platform is convenient for construction, the vibrator is convenient for vibration, and the mold can be used as a temporary storage rack.
This technology enables vertical production of prefabricated walls, simplifies the hoisting process, improves production efficiency and space utilization, and reduces labor requirements and energy consumption.
Smart Images

Figure CN223719757U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to prefabricated wall technical field relates to the mould of prefabricated wall, especially a vertical mould for prefabricated wall. BACKGROUND
[0002] Traditional prefabricated wall production process adopts horizontal lying type, and the bottom mould is a horizontal setting mould table, and the side mould around the components is installed on the mould table, and the prefabricated wall is formed after the concrete pouring is completed, and the following problems exist:
[0003] 1. Since the prefabricated wall is produced by lying on the bottom mould, the side mould around the components is removed first after the concrete reaches the strength requirement, then the prefabricated wall is hoisted and transported to the stacking frame, and the quality defects such as corner missing, cracking and the like of the components are prone to occur due to improper operation in the process of form removal and hoisting, thereby affecting the quality of the prefabricated wall.
[0004] 2. The horizontal lying type production is carried out on the mould table, and a large amount of manual labor is required for tool removal and surface collection operation after the concrete is poured and tamped, the process is complicated, the production efficiency is low, and the component quality is greatly affected by human factors.
[0005] 3. The conventional horizontal lying type process occupies a large area, and under the same space condition, only a small number of components can be produced, and the space utilization rate is low; and due to the large occupied area, large area covering and maintenance are required, the maintenance efficiency is low, the energy consumption is high, and it is not conducive to cost reduction.
[0006] Therefore, a vertical mould for prefabricated wall is provided to solve the above problems. CONTENT OF THE UTILITY MODEL
[0007] The utility model aims at overcoming the defects of the prior art, and provides a vertical mould for prefabricated wall, which is simple in structure and convenient to use.
[0008] To solve the above problems, the technical scheme of the utility model is as follows:
[0009] A vertical mould for prefabricated wall, comprising:
[0010] A fixed plate is vertically arranged, an operating platform is fixedly installed on one side, and a slide rail is fixedly installed at the bottom end of the other side;
[0011] A plurality of partition plates are slidably installed on the slide rail, and a limiting assembly is jointly installed on the outermost partition plate and the fixed plate, so as to fix the plurality of partition plates;
[0012] A plurality of mould bodies are fixedly installed on the plurality of partition plates, the plurality of partition plates and the plurality of mould bodies are arranged alternately, and the plurality of partition plates and the plurality of mould bodies are tightly attached together through the limiting assembly.
[0013] In a further embodiment, a base is fixedly installed on one side of the partition plate, and the base is fixedly installed with a mold body.
[0014] In a further embodiment, the two ends of the base are each provided with a mounting member, and the mounting member is used to fixedly install the mold body.
[0015] In a further embodiment, a pair of sliding rails are fixedly installed at the bottom end of the fixed plate, and a pulley is installed at the bottom end of the partition plate and located in the sliding rail.
[0016] In a further embodiment, a vibrator is installed on the side end of the partition plate, and is suitable for vibrating the concrete of the prefabricated wall.
[0017] In a further embodiment, a guardrail is fixedly installed on the periphery of the operation platform, and a ladder is fixedly installed on one side of the operation platform.
[0018] In a further embodiment, the mold body comprises four fixed edge molds and a pair of adjustable edge molds, the pair of adjustable edge molds are respectively located on the two sides of the prefabricated wall, and the two ends of the pair of adjustable edge molds are fixedly installed with the fixed edge molds.
[0019] In a further embodiment, the limiting assembly comprises a first limiting member and a second limiting member, one end of the first limiting member is hingedly installed on the side end of the outermost partition plate, one end of the second limiting member is hingedly installed on the side end of the fixed plate, and the other end of the first limiting member and the other end of the second limiting member are buckled together.
[0020] In a further embodiment, the second limiting member is a telescopic rod structure.
[0021] In a further embodiment, a plurality of reinforcing bar holes are formed on the plurality of fixed edge molds and the plurality of adjustable edge molds.
[0022] Compared with the prior art, the utility model has the beneficial effects that:
[0023] 1、The fixed plate of the vertical mold is vertically arranged, a pair of sliding rails are fixedly installed at the bottom end of the fixed plate, a plurality of partition plates are slidingly installed on the sliding rails, a mold body is fixedly installed on the plurality of partition plates, and the plurality of partition plates and the mold body are vertically arranged, so that the prefabricated wall is vertically produced, after production, the prefabricated wall is simply and conveniently hoisted, only the top surface of the prefabricated wall needs to be collected, and the operation is simple and fast; the partition plates are slidingly installed on the sliding rails, the partition plates are simply and conveniently installed and removed, the number of the partition plates can be arbitrarily adjusted, the distance between adjacent partition plates can be adjusted, different sizes of prefabricated walls can be simultaneously produced, the use mode is flexible and changeable, and the construction efficiency is greatly improved.
[0024] 2、The vertical mold is provided with a plurality of partition plates slidably installed on a pair of slide rails of the vertical mold, the number of the partition plates and the number of the mold bodies are determined according to production requirements, so that the prefabricated wall plates can be produced in batches and on a large scale, and the production efficiency is significantly improved; and the vertically arranged partition plates and mold bodies greatly reduce the occupied space of the mold.
[0025] 3、The vertical mold is provided with an operation platform fixedly installed on one side of the fixed plate, which is convenient for construction of the prefabricated wall; a ladder is fixedly installed on one side edge of the operation platform, which is suitable for workers to enter and exit the operation platform; and a guardrail is fixedly installed on the circumferential side of the operation platform, which can protect the workers.
[0026] 4、The vertical mold is provided with a limiting component jointly installed on the outermost partition plate and the fixed plate, the limiting component comprises a first limiting piece and a second limiting piece, one end of the first limiting piece is hingedly installed on the outermost partition plate, one end of the second limiting piece is hingedly installed on the fixed plate, the other end of the first limiting piece and the other end of the second limiting piece are buckled together, which can tightly fit and fix the plurality of partition plates and the plurality of mold bodies, and is convenient for pouring concrete.
[0027] 5、The vertical mold is provided with a vibrator installed on the side end of the partition plate, so that the vibrator can be conveniently vibrated after pouring concrete, the pouring and vibrating functions are integrated, and the vertical mold is convenient and fast to use; after the prefabricated wall is produced, the vertical mold can be used as a temporary storage rack for temporarily storing the prefabricated wall, directly hoisting and loading the truck during transportation, reducing the hoisting frequency, reducing the possibility of knocking the prefabricated wall, and improving the quality of the prefabricated wall. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 It is a schematic view of a vertical mold for prefabricated wall;
[0029] Figure 2 It is a schematic view of a partition plate of a vertical mold for prefabricated wall;
[0030] Figure 3 It is a schematic view of a mold body of a vertical mold for prefabricated wall.
[0031] In the drawings: 1, fixed plate; 11, slide rail; 12, limiting component; 121, first limiting piece; 1211, connecting part; 122, second limiting piece; 2, operation platform; 21, guardrail; 22, ladder; 3, partition plate; 31, vibrator; 32, base; 321, mounting piece; 33, pulley; 4, mold body; 41, fixed edge mold; 42, adjusting edge mold. DETAILED DESCRIPTION
[0032] In the description of this utility model, it should be understood that the terms "center," "longitudinal," "lateral," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating orientation or positional relationships based on the orientation or positional relationships shown in the accompanying drawings, are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, the terms "first," "second," etc., are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, features defined with "first," "second," etc., may explicitly or implicitly include one or more of that feature. In the description of this utility model, unless otherwise stated, "a plurality of" means two or more.
[0033] Example 1:
[0034] A vertical mold for precast walls, such as Figures 1 to 3 As shown, the system includes a fixed plate 1, an operating platform 2, partitions 3, and a mold body 4. The operating platform 2 is fixedly installed on one side of the fixed plate 1, and a slide rail 11 is fixedly installed at the bottom end of the other side of the fixed plate 1. Several partitions 3 are slidably installed on the slide rail 11, and mold bodies 4 are fixedly installed on each partition 3. The partitions 3 and mold bodies 4 are arranged alternately. A limiting component 12 is installed on both the outermost partition 3 and the fixed plate 1. The limiting component 12 ensures that the partitions 3 and mold bodies 4 are tightly fitted together, facilitating the pouring of precast concrete into the mold body 4. Preferably, the limiting components 12 are symmetrically installed on both sides of the partitions 3 and mold bodies 4.
[0035] like Figure 1 , Figure 2 As shown, an operating platform 2 is fixedly installed on one side of the fixed plate 1 to facilitate the installation of the mold body 4 and the pouring of concrete. Guardrails 21 are fixedly installed on both sides of the operating platform 2 to facilitate the entry and exit of construction personnel. A ladder 22 is fixedly installed on the side of the operating platform 2, and the ladder 22 is located on the side of the operating platform 2 away from the fixed plate 1. A pair of slide rails 11 are fixedly installed on the bottom end of the other side of the fixed plate 1. The slide rails 11 have a U-shaped cross-section and a groove in the middle.
[0036] The baffle plate 3 is rectangular in structure, both sides of the bottom end of the baffle plate 3 are fixedly installed with pulleys 33, the width of the pulley 33 corresponds to the groove width of the sliding rail 11, and the pulley 33 is suitable for sliding in the groove, a bottom seat 32 is fixedly installed on the bottom end of one side surface of the baffle plate 3, and the bottom seat 32 is used to support the mold body 4, screwing mounting pieces 321 are installed on both end portions of the bottom seat 32, the mounting pieces 321 are used to be penetrated and installed on the mold body 4, and then the mold body 4 is fixed, according to the use requirement, a plurality of bolt holes can be arranged on the bottom seat 32 at intervals, which are used to adjust the installation position of the mounting piece 321, and then the size of the mold body 4 is adapted, the remaining bolt holes are installed with screws for plugging, and the pouring of concrete is facilitated; two vibrators 31 are installed on the side end of the baffle plate 3 at intervals, and the vibrators 31 are used to vibrate after the pouring of concrete; the vibrator 31 can adopt an attached vibrator 31 or an inserted vibrator 31, and the vibrator 31 can be fixedly installed on the baffle plate 3 or hung on the baffle plate 3, and the vibrator 31 is convenient to take down in use.
[0037] As shown in Figure 3 The mold body 4 includes four fixed edge molds 41 and a pair of adjusting edge molds 42, the four fixed edge molds 41 are respectively located at the four corner positions of the mold body 4, the adjusting edge molds 42 are fixedly installed between the adjacent two fixed edge molds 41, and the pair of adjusting edge molds 42 are divided into two sides located at the prefabricated wall body, the size of the adjusting edge mold 42 is selected according to the size of the prefabricated wall body, and then the size of the mold body 4 is adjusted, the versatility is high, and the prefabricated wall body of various sizes can be produced; according to the use requirement, a plurality of reinforcing bar holes are arranged at intervals on the fixed edge mold 41 and the adjusting edge mold 42, and the reinforcing bars of the prefabricated wall body are installed; the bottom end of the fixed edge mold 41 is provided with a bolt hole for penetrating and installing the mounting piece 321, and then the mold body 4 is fixedly installed on the bottom seat 32. Preferably, the middle portion of the reinforcing bar hole is provided with a baffle, which is suitable for plugging the position of the reinforcing bar hole which is not penetrated by the reinforcing bar after the installation of the reinforcing bar, and the pouring of concrete is facilitated.
[0038] As shown in Figure 1 The limiting assembly 12 includes a first limiting piece 121 and a second limiting piece 122, one end of the first limiting piece 121 is hinged to the outermost baffle plate 3, one end of the second limiting piece 122 is hinged to the fixed plate 1, the other end of the first limiting piece 121 is fixedly installed with a connecting portion 1211 for connecting with the second limiting piece 122; the second limiting piece 122 is a telescopic rod structure, the end of the second limiting piece 122 away from the fixed plate 1 is L-shaped and has a notch, the connecting portion 1211 is T-shaped, the middle portion of the connecting portion 1211 is located in the notch, and the width of the wider end of the connecting portion 1211 is greater than the width of the notch, so that the first limiting piece 121 and the second limiting piece 122 are firmly connected together and are prevented from falling off. Preferably, the second limiting piece 122 can be made of a steel pipe, a channel steel and a steel plate, or other structures meeting the requirement, and in the embodiment, the second limiting piece 122 is made of a channel steel.
[0039] The working principle of the utility model is: according to the size of prefabricated wall, the reinforcement cage of wall is pre-bundled and formed, and various pipeline components are reserved and embedded in the reinforcement cage of wall, and after installation, it is tightly sealed, and good positioning and limiting measures are taken;After the reinforcement cage is bundled, customized molds are installed in various hole regions in the prefabricated wall and good limiting measures are taken.
[0040] The reinforcement cage is hoisted together with the upper auxiliary components to the base 32, the mold body 4 is fixedly installed on both sides of the reinforcement cage and fixed on the base 32, after installation, the partition plate 3 is pushed against the fixed plate 1 or the partition plate 3 on the front side, the above steps are repeated until all the mold bodies 4 are installed, all the partition plates 3 and the mold bodies 4 are tightly attached together, and the first limiting piece 121 and the second limiting piece 122 are buckled together, and then the partition plate 3 and the mold body 4 are limited and fixed, and the subsequent concrete pouring, curing process can be carried out, only the top of the prefabricated wall needs to be simply finished, batch and large-scale production can be carried out, and the production efficiency is significantly improved.
[0041] In addition, it should be understood that although the present specification is described in terms of embodiments, not every embodiment contains only one independent technical solution, and the description of the specification is only for the sake of clarity, and those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can be combined appropriately to form other embodiments that those skilled in the art can understand.
Claims
1. A vertical mold for precast walling, characterized in that, Include: Fixed plate (1), vertical arrangement, one side fixed installation operation platform (2), the other side of the bottom fixed installation slide rail (11); Several partitions (3) are slidingly installed on the slide rail (11), and the outermost partition (3) and the fixed plate (1) are jointly installed with a limiting assembly (12), which is convenient for fixing several partitions (3); Several mold bodies (4) are respectively fixedly installed on several partitions (3), and several partitions (3) and several mold bodies (4) are arranged alternately, and several partitions (3) and several mold bodies (4) are tightly attached together through the limiting assembly (12).
2. A vertical mould for precast walls according to claim 1, characterised in that, The bottom of one side of the partition (3) is fixedly installed with a base (32), and the base (32) is fixedly installed with the mold body (4).
3. A vertical mould for precast walls according to claim 2, characterised in that, Both ends of the base (32) are provided with a mounting member (321), and the mounting member (321) is used for fixedly installing the mold body (4).
4. A vertical mould for precast walls according to claim 3, characterised in that, The bottom end of the fixed plate (1) is fixedly installed with a pair of slide rails (11), and the bottom end of the partition (3) is installed with a pulley (33), and the pulley (33) is located in the slide rail (11).
5. A vertical mould for precast walls according to claim 4, characterised in that, The side end of the partition (3) is provided with a vibrator (31), which is suitable for vibrating the concrete of the prefabricated wall.
6. A vertical mould for precast walls according to claim 5, characterised in that, The operation platform (2) is fixedly installed with a guardrail (21) on the side, and a ladder (22) is fixedly installed on one side of the operation platform (2).
7. A vertical mould for precast walls according to claim 6, characterised in that, The mold body (4) includes four fixed edge molds (41) and a pair of adjusting edge molds (42), and a pair of adjusting edge molds (42) are respectively located on both sides of the prefabricated wall, and both ends of a pair of adjusting edge molds (42) are fixedly installed with the fixed edge mold (41).
8. A vertical mould for precast walls according to claim 7, characterised in that, The limiting assembly (12) includes a first limiting member (121) and a second limiting member (122), one end of the first limiting member (121) is hinged on the side end of the outermost partition (3), one end of the second limiting member (122) is hinged on the side end of the fixed plate (1), and the other end of the first limiting member (121) and the other end of the second limiting member (122) are buckled together.
9. A vertical mould for precast walls according to claim 8, characterised in that, The second limiting member (122) is a telescopic rod structure.
10. A vertical mould for precast walls according to claim 9, characterised in that, Several fixed edge molds (41) and several adjusting edge molds (42) are provided with several rib holes.