Ceramic tile dry particle recovery equipment
By designing a ceramic tile dry granule recycling device, the efficient utilization and uniform distribution of dry granules were achieved, solving the problems of cumbersome traditional operation processes and dust pollution, improving production efficiency and product quality, and protecting the environment and the health of operators.
Patent Information
- Application Number
- CN202423006337.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-26
- Estimated Expiration
- 2034-12-05
AI Technical Summary
Traditional dry granule processing for ceramic tiles is cumbersome and complex, resulting in high production time and costs, high technical requirements for operators, easy dust pollution, and significant waste due to the difficulty and high cost of dry granule recycling, which affects production efficiency and product quality.
The design of the ceramic tile dry granule recycling equipment includes a frame, dry granule conveying mechanism, dust protection mechanism, material distribution mechanism, recycling mechanism, brick conveying mechanism, suction mechanism, and filtration mechanism. Through the coordinated work of these mechanisms, the equipment achieves efficient utilization, uniform distribution, impurity removal, and dust isolation of dry granules, ensuring a clean and safe production environment.
It improves the utilization rate of dry pellets, ensures product quality, reduces resource waste, protects the environment and operator health, improves production efficiency and equipment stability, and reduces maintenance costs.
Smart Images

Figure CN223719791U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the field of ceramic tile production, and particularly relates to a ceramic tile dry particle recycling equipment. BACKGROUND
[0002] In today's ceramic manufacturing industry, the application of dry particle technology is becoming more and more common, especially in the production process of antique bricks. In order to pursue excellent touch and unique artistic feeling, people generally adopt the method of laying dry particles on the brick surface. This method not only improves the texture of the product, but also gives the product a unique visual effect, so as to stand out in the market.
[0003] However, the traditional dry particle laying operation process is complicated and requires multiple steps to complete, which not only increases the time cost of production, but also puts high requirements on the technical level of the operator. Secondly, this traditional method is prone to cause a large amount of dust problem, which not only threatens the health of workers, but also pollutes the environment. In addition, the recycling process of dry particles becomes extremely difficult, as dry particles are prone to scatter during use, increasing the difficulty of recycling and causing serious waste. Although the traditional recycling mechanism can achieve the reuse of dry particles to some extent, due to the lack of effective treatment of recycled dry particles, it often leads to the adhesion of dry particles on the surface of the machine, thereby interfering with the normal production process of other products. This not only affects the production efficiency, but also may cause the instability of product quality. SUMMARY
[0004] The technical problem to be solved by the utility model is to solve one or more technical problems existing in the prior art and at least provide a beneficial choice or create conditions.
[0005] The utility model discloses a solution to its technical problem: a ceramic tile dry particle recovery equipment, it includes frame, dry particle conveying mechanism, dustproof mechanism and all set up cloth mechanism, recovery mechanism, green brick conveying mechanism, suction mechanism and filter mechanism on the frame, the cloth mechanism is used to the dry particle cloth of green brick, the recovery mechanism is set up below the cloth mechanism, the recovery mechanism is used to the recovery of the material drop of cloth mechanism work produces, the green brick conveying mechanism is set up between the cloth mechanism with the recovery mechanism, the green brick conveying mechanism is used to convey green brick and pass cloth mechanism and suction mechanism in proper order, the suction mechanism is set up above green brick conveying mechanism, the suction mechanism is used to suck the dry particle of green brick conveying mechanism on the excess, the input of filter mechanism with the output of suction mechanism is linked, is used to filter the dry particle of suction mechanism recovery, the dry particle conveying mechanism is set up in frame one side, the dry particle conveying mechanism is used to convey the dry particle of recovery mechanism and filter mechanism recovery to the feed inlet of cloth mechanism, the dry particle conveying mechanism with the frame sets up in dustproof mechanism interior, and the dustproof mechanism is used to isolate production equipment and external space.
[0006] The green brick is placed on the conveying belt of the green brick conveying mechanism, and the green brick conveying mechanism is responsible for conveying the green brick to the cloth mechanism. At the same time, the dry particles are uniformly distributed on the surface of the green brick by the cloth mechanism. In order to ensure the production efficiency and the cleanliness of the environment, the recovery mechanism can effectively recover the dry particles scattered by the cloth mechanism. Then, the green brick conveying mechanism again plays a role in conveying the green brick to the suction mechanism. The suction mechanism is responsible for sucking the excess dry particles on the green brick conveying mechanism and conveying the dry particles to the filter mechanism for filtering treatment. The filtered dry particles are transported to the cloth mechanism by the dry particle conveying mechanism for reuse. In addition, in order to ensure the cleanliness of the production environment and the health of the workers, the dustproof mechanism set outside can effectively isolate the production equipment from the external space, prevent dust from spreading, and ensure the safety and environmental protection of the production process.
[0007] The utility model has the advantages that: first, through the cooperation of the cloth mechanism and the recovery mechanism, the dry particles are efficiently utilized, and the resource waste is reduced. Second, through the setting of the green brick conveying mechanism and the suction mechanism, the uniform distribution of the dry particles on the surface of the green brick is ensured, and the product quality is improved. Third, the use of the filter mechanism effectively removes the impurities in the dry particles, ensures the purity of the dry particles, and further improves the product quality. Finally, the design of the dustproof mechanism effectively isolates the dust in the production process, protects the environment and the health of the operators, and also reduces the pollution to the surrounding environment. In summary, the utility model has significant beneficial effects in improving production efficiency, saving resources, protecting the environment and ensuring the health of the operators.
[0008] As a further improvement of the above technical solution, the material distribution mechanism includes a housing, a feed hopper, a screen, and a distribution fan. The feed hopper is arranged at the top of the housing, the screen is arranged between the output end of the feed hopper and the green brick conveying mechanism, and the screen is used to uniformly distribute the dry particles. The distribution fan is used to extract dust inside the housing.
[0009] As a further improvement of the above technical solution, the feed hopper is arranged at the top of the housing to facilitate the smooth entry of the material. The screen is carefully arranged between the output end of the feed hopper and the green brick conveying mechanism to ensure uniform distribution of the dry particles, thereby improving the quality and consistency of the green bricks. The distribution fan can effectively extract dust inside the housing, thereby maintaining a clean working environment and reducing the harm of dust to equipment and operating personnel.
[0010] As a further improvement of the above technical solution, the dry particle conveying mechanism includes a first conveying device, a second conveying device, and a collecting hopper. The first conveying device and the second conveying device are both arranged obliquely. The first conveying device and the second conveying device are both belt conveyors. The input end of the low side end of the first conveying device is connected to the output end of the recycling mechanism. The output end of the high side end of the first conveying device is connected to the input end of the collecting hopper. The output end of the collecting hopper is connected to the input end of the low side end of the second conveying device. The output end of the high side end of the second conveying device is connected to the input end of the feed hopper.
[0011] As a further improvement of the above technical solution, the low side end of the first conveying device, i.e. its input end, is closely connected to the output end of the recycling mechanism. The material coming out of the recycling mechanism can directly enter the first conveying device. The material will be transported to the high side end of the first conveying device, i.e. its output end, with the movement of the conveying belt. The material will enter the input end of the collecting hopper. The output end of the collecting hopper is connected to the input end of the low side end of the second conveying device. After a short stay in the collecting hopper, the material will continue to be conveyed forward by the second conveying device. Finally, the output end of the high side end of the second conveying device is connected to the input end of the feed hopper, ensuring that the material can smoothly enter the feed hopper and prepare for the subsequent production process. Through this design, the flow of material is effectively controlled, the loss of material during transportation is reduced, and the efficiency of the entire production line is improved. In addition, this improvement also reduces the floor area occupied by the equipment, reduces maintenance costs, and improves the stability and reliability of the system.
[0012] As a further improvement of the above technical solution, the dry particle conveying mechanism further includes a discharge hopper arranged at the output end of the high side end of the second conveying device. The input end of the discharge hopper is connected to the input end of the feed hopper.
[0013] As a further improvement of the above technical solution, the material can be smoothly transferred from the second conveying device to the discharge hopper, realizing seamless connection of the entire conveying process. By adding the discharge hopper, the system can better control the output speed and quantity of the material, thus meeting different production needs. The design of the discharge hopper can also be adjusted according to actual application to adapt to different types and particle sizes of materials, further improving the applicability and flexibility of the system.
[0014] As a further improvement of the above technical solution, the first conveying device and the second conveying device are each provided with a baffle for limiting the dry particles on the dry particle conveying mechanism from falling off.
[0015] As a further improvement of the above technical solution, the addition of the baffle can significantly reduce the loss of dry particles during the conveying process, thereby improving the utilization rate of the material and economic benefits. Secondly, the presence of the baffle can prevent the dry particles from wearing the equipment during the conveying process, prolonging the service life of the equipment and reducing maintenance costs. In addition, by effectively controlling the falling of dry particles, environmental pollution can be reduced and the cleanliness of the production environment can be improved.
[0016] As a further improvement of the above technical solution, the recycling mechanism includes a material drop hopper and a vibrating screen, the vibrating screen is arranged below the brick blank conveying mechanism and opposite to the screen mesh, the material drop hopper is arranged below the vibrating screen, and the output end of the material drop hopper is connected to the input end of the first conveying device.
[0017] As a further improvement of the above technical solution, the combination of the vibrating screen and the material drop hopper enables the material to be more efficiently screened and collected during the recycling process, reducing waste of the material. The arrangement of the vibrating screen enables the material to be preliminarily screened before entering the material drop hopper, thereby ensuring the quality of the material entering the first conveying device and improving the efficiency and product quality of the subsequent production process.
[0018] As a further improvement of the above technical solution, the material suction mechanism includes a dry particle suction nozzle and a negative pressure fan, the input end of the dry particle suction nozzle is arranged above the brick blank conveying mechanism, the output end of the dry particle suction nozzle is connected to the input end of the negative pressure fan, the output end of the negative pressure fan is connected to the filtering mechanism, and the dry particle suction nozzle sucks the dry particles on the brick blank conveying mechanism through negative pressure.
[0019] As a further improvement of the above technical solution, the dry particle suction nozzle is arranged above the green brick conveying mechanism. The suction force of negative pressure is used to suck and convey the dry particles on the surface of the green brick conveying mechanism to the filtering mechanism. This improvement not only improves the recovery efficiency of dry particles, but also reduces environmental pollution, ensuring clean and efficient production process. In addition, the arrangement of the dry particle suction nozzle also optimizes the layout of the production line, making the entire production process more smooth and orderly.
[0020] As a further improvement of the above technical solution, the filtering mechanism includes a filter cartridge and a filter valve. The input end of the output end of the filter cartridge is connected to the output end of the negative pressure fan. The filter cartridge is used for filtering treatment of the recovered dry particles. The output end of the filter cartridge is connected to the input end of the second conveying device. The filter valve is arranged at the position where the output end of the filter cartridge is connected to the input end of the second conveying device, and is used for controlling the discharge of dry particles in the filter cartridge.
[0021] As a further improvement of the above technical solution, the input end of the filter cartridge is connected to the output end of the negative pressure fan, which can ensure that the filter cartridge can receive the dry particles discharged from the negative pressure fan. The function of the filter cartridge is to thoroughly filter the recovered dry particles to remove impurities and small particles that may exist in them. The dry particles treated by the filter cartridge are discharged through its output end. In order to better control the discharge process of dry particles in the filter cartridge, a filter valve is arranged at the position where the output end of the filter cartridge is connected to the input end of the second conveying device. The discharge amount of dry particles in the filter cartridge is adjusted and controlled according to actual needs. By accurately adjusting the opening and closing degree of the valve, the flow of dry particles can be effectively controlled, so as to ensure that the whole system runs more stably and efficiently. In addition, the existence of the filter valve can also prevent the dry particles from being blocked or leaked during the conveying process, further improving the reliability and safety of the system.
[0022] As a further improvement of the above technical solution, the dustproof mechanism includes a dust cover and a dust removal fan. The dry particle conveying mechanism and the rack are arranged inside the dust cover. The dust cover is provided with a dust removal port on the side wall, and the dust removal port is connected to the dust removal fan.
[0023] As a further improvement of the above technical solution, the dust cover effectively isolates the internal dust and protects the external space from pollution. The dust removal fan is responsible for discharging the dust inside the dust cover, ensuring the normal operation of the equipment and prolonging the service life. When the dust removal fan starts, it can quickly suck the dust inside the dust cover and discharge it through the dust removal port, so as to keep the internal environment clean. This improvement not only improves the operation efficiency of the equipment, but also prolongs the service life of the equipment, reduces the maintenance cost and downtime.
[0024] As a further improvement of the above technical solution, the dust treatment device is further connected with the dust removal fan and the cloth fan.
[0025] As a further improvement of the above technical solution, the dust treatment device is further connected with the dust removal fan and the cloth fan. BRIEF DESCRIPTION OF DRAWINGS
[0026] Fig. 1 is the first structural schematic view of the utility model;
[0027] Fig. 2 is the second structural schematic view of the utility model.
[0028] In the drawings: 1-frame, 2-distributing mechanism, 3-recovery mechanism, 4-brick blank conveying mechanism, 5-material suction mechanism, 6-filtering mechanism, 7-dry particle conveying mechanism, 8-dustproof mechanism, 201-casing, 202-feeding hopper, 203-sieve, 204-cloth fan, 301-feeding hopper, 302-vibrating screen, 501-dry particle suction nozzle, 502-negative pressure fan, 601-filtering cylinder, 602-filtering valve, 701-first conveying device, 702-second conveying device, 703-collecting hopper, 704-discharging hopper, 705-baffle, 801-dust cover, 802-dust removal fan. DETAILED DESCRIPTION
[0029] In order to more clearly illustrate the technical solutions in the embodiments of the utility model, the above description of the embodiments needed to use the drawings is simply described. Obviously, the described drawings are only a part of the embodiments of the utility model, not all embodiments, and the person skilled in the art can obtain other design schemes and drawings according to these drawings without paying creative labor.
[0030] The concept, specific structure and generated technical effects of the utility model will be described clearly and completely in the following combined with the embodiments and drawings, so as to fully understand the purpose, features and effects of the utility model. Obviously, the described embodiments are only a part of the embodiments of the utility model, not all embodiments, and the person skilled in the art can obtain other embodiments without paying creative labor based on the embodiments of the utility model, and all the connecting / connected relations mentioned in the text, not the direct connection of components, but can be composed of a better connecting structure by adding or reducing connecting auxiliary parts according to the specific implementation situation. The various technical features in the utility model can be combined interactively without mutual contradiction and conflict.
[0031] In today's ceramic manufacturing industry, the application of dry granule technology is becoming more and more common, especially in the production process of antique bricks. In order to pursue excellent touch and unique artistic feeling, people generally use the method of laying dry granules on the brick surface. This method not only can improve the quality of the product, but also can give the product a unique visual effect, so as to stand out in the market.
[0032] However, the traditional dry granule operation method has a complicated operation process and needs to go through several steps to complete, which not only increases the time cost of production, but also puts forward higher requirements for the technical level of the operator. Secondly, this traditional method is easy to cause a large amount of dust problem, which not only threatens the health of workers, but also pollutes the environment. In addition, the recycling process of dry granules becomes extremely difficult, because dry granules are easy to scatter during use, which increases the difficulty of recycling and causes serious waste. Although the traditional recycling mechanism can realize the reuse of dry granules to some extent, due to the lack of effective treatment of recycled dry granules, it often causes the adhesion of dry granules on the surface of the machine, which interferes with the normal production process of other products. This not only affects the production efficiency, but also may cause the instability of product quality.
[0033] Therefore, a ceramic tile dry granule recycling device is provided, which refers to Figs. 1-2 It comprises a rack 1, a dry granule conveying mechanism 7, a dust prevention mechanism 8, and a distributing mechanism 2, a recycling mechanism 3, a green brick conveying mechanism 4, a suction mechanism 5 and a filtering mechanism 6 all arranged on the rack 1, the distributing mechanism 2 is used for distributing dry granules on the green brick, the recycling mechanism 3 is arranged below the distributing mechanism 2, the recycling mechanism 3 is used for recycling the falling material generated by the work of the distributing mechanism 2, the green brick conveying mechanism 4 is arranged between the distributing mechanism 2 and the recycling mechanism 3, the green brick conveying mechanism 4 is used for conveying the green brick to pass through the distributing mechanism 2 and the suction mechanism in turn, the suction mechanism 5 is arranged above the green brick conveying mechanism 4, the suction mechanism 5 is used for sucking the excess dry granules on the green brick conveying mechanism 4, the input end of the filtering mechanism 6 is connected with the output end of the suction mechanism 5, which is used for filtering the dry granules recycled by the suction mechanism 5, the dry granule conveying mechanism 7 is arranged on one side of the rack 1, the dry granule conveying mechanism 7 is used for conveying the dry granules recycled by the recycling mechanism 3 and the filtering mechanism 6 to the feeding port of the distributing mechanism 2, the dry granule conveying mechanism 7 and the rack 1 are arranged inside the dust prevention mechanism 8, and the dust prevention mechanism 8 is used for isolating the production equipment from the external space.
[0034] The green bricks that need to be distributed are placed on the conveying belt of the green brick conveying mechanism 4, which is responsible for conveying the green bricks to be processed to the lower side of the distribution mechanism 2, at the same time, the dry particles are evenly distributed on the surface of the green bricks that have been coated with glue by the distribution mechanism 2, in order to ensure production efficiency and environmental cleanliness, the recovery mechanism 3 effectively recovers the dry particles that fall off the distribution mechanism 2, then the green brick conveying mechanism 4 again plays a role in conveying the green bricks that have been distributed to the lower side of the suction mechanism 5. The suction mechanism 5 is responsible for sucking the excess dry particles on the green brick conveying mechanism 4 and conveying them to the filtering mechanism 6 for filtering treatment, the filtered dry particles are transported to the distribution mechanism 2 by the dry particle conveying mechanism 7 for reuse. In addition, in order to ensure the cleanliness of the production environment and the health of the workers, the dustproof mechanism 8 set outside can effectively isolate the production equipment from the outside space, prevent dust from spreading, and ensure the safety and environmental protection of the production process.
[0035] Firstly, through the cooperation of the distribution mechanism 2 and the recovery mechanism 3, the efficient use of dry particles is realized, and resource waste is reduced. Secondly, through the setting of the green brick conveying mechanism 4 and the suction mechanism 5, the uniform distribution of dry particles on the surface of the green bricks is ensured, and the product quality is improved. Thirdly, the use of the filtering mechanism 6 effectively removes impurities in the dry particles, ensuring the purity of the dry particles and further improving the product quality. Finally, the design of the dustproof mechanism 8 effectively isolates the dust in the production process, protects the environment and the health of the operators, and also reduces the pollution to the surrounding environment. In summary, the utility model has significant beneficial effects in improving production efficiency, saving resources, protecting the environment and protecting the health of operators.
[0036] During the daily work of the distribution mechanism 2, some dry particles will inevitably fall off, causing material waste, and the dust raised will affect the health of the workers. Therefore, in one embodiment, the distribution mechanism 2 comprises a shell 201, a feeding hopper 202, a screen 203 and a distribution fan 204, the feeding hopper 202 is arranged at the top of the shell 201, the screen 203 is arranged between the output end of the feeding hopper 202 and the green brick conveying mechanism 4, the screen 203 is used to evenly distribute the dry particles, and the distribution fan 204 is used to extract the dust inside the shell 201. The feeding hopper 202 is arranged at the top of the shell 201 to facilitate the smooth entry of the material, the screen 203 is carefully arranged between the output end of the feeding hopper 202 and the green brick conveying mechanism 4 to ensure the uniform distribution of the dry particles, thereby improving the quality and consistency of the green bricks, and the distribution fan 204 can effectively extract the dust inside the shell 201, thereby maintaining the cleanliness of the working environment and reducing the harm of dust to the equipment and operators.
[0037] The efficiency and the size of the material conveying process are important factors that affect the production cost. Therefore, in one embodiment, the dry particle conveying mechanism 7 includes a first conveying device 701, a second conveying device 702, and a collecting hopper 703. The first conveying device 701 and the second conveying device 702 are both inclined, and they are both belt conveyors. The input end of the low side end of the first conveying device 701 is connected to the output end of the recycling mechanism 3, and the output end of the high side end of the first conveying device 701 is connected to the input end of the collecting hopper 703. The output end of the collecting hopper 703 is connected to the input end of the low side end of the second conveying device 702, and the output end of the high side end of the second conveying device 702 is connected to the input end of the feeding hopper 202. The low side end of the first conveying device 701, which is its input end, is closely connected to the output end of the recycling mechanism 3. The material coming out of the recycling mechanism 3 can directly enter the first conveying device 701, and the material will be conveyed to the high side end of the first conveying device 701, which is its output end, along with the movement of the conveying belt. The material will enter the input end of the collecting hopper 703. The output end of the collecting hopper 703 is connected to the input end of the low side end of the second conveying device 702. After a short stay in the collecting hopper 703, the material will continue to be conveyed forward through the second conveying device 702. Finally, the output end of the high side end of the second conveying device 702 is connected to the input end of the feeding hopper 202, ensuring that the material can smoothly enter the feeding hopper 202 and prepare for the subsequent production process. Through this design, the flow of material is effectively controlled, the loss of material during the conveying process is reduced, and the efficiency of the entire production line is improved. In addition, this improvement also reduces the floor space occupied by the equipment, reduces the maintenance cost, and improves the stability and reliability of the system.
[0038] During the process of transferring dry material from the second conveying device 702 to the discharge hopper 704, accumulation, jamming, or scattering may occur. Therefore, in one embodiment, the dry particle conveying mechanism 7 also includes a discharge hopper 704, which is arranged at the output end of the high side end of the second conveying device 702. The input end of the discharge hopper 704 is connected to the input end of the feeding hopper 202. The material can be smoothly transferred from the second conveying device 702 to the discharge hopper 704, realizing seamless connection of the entire conveying process. By adding the discharge hopper 704, the system can better control the output speed and quantity of the material, thereby meeting different production needs. The design of the discharge hopper 704 can also be adjusted according to actual application to adapt to different types and particle sizes of materials, further improving the applicability and flexibility of the system.
[0039] The dry particles can fall off the conveying device due to gravity. Therefore, in an embodiment, the first conveying device 701 and the second conveying device 702 are both provided with a baffle 705 for limiting the dry particles from sliding off the dry particle conveying mechanism 7. The addition of the baffle 705 can significantly reduce the loss of dry particles during conveying, thereby improving the utilization rate of materials and economic benefits. Secondly, the presence of the baffle 705 can prevent the dry particles from wearing the equipment during conveying, prolong the service life of the equipment, and reduce the maintenance cost. In addition, by effectively controlling the sliding of the dry particles, environmental pollution can be reduced and the cleanliness of the production environment can be improved.
[0040] Preferably, the first conveying device 701 and the second conveying device 702 are both equipped with an automatic adjustment system. This system can automatically adjust the position and angle of the baffle 705 according to the flow and particle size of the material, to adapt to different working conditions. In this way, even in the case of large fluctuations in material flow, smooth conveying of dry particle materials can be ensured, and production interruptions caused by material blockage or sliding can be avoided. In addition, the baffle 705 and the automatic adjustment system are designed to be easily disassembled and replaced. In this way, once the baffle 705 or the adjustment system is worn or damaged, it can be quickly replaced without the need for large-scale maintenance of the entire conveying device. In addition, the structure of the entire device is simple, which is convenient for daily cleaning and maintenance, thereby further improving the service life and operating efficiency of the device.
[0041] During the recycling process, some impurities may be mixed in. Therefore, in an embodiment, the recycling mechanism 3 includes a hopper 301 and a vibrating screen 302, the vibrating screen 302 is arranged below the brick conveying mechanism 4 and opposite to the screen 203, and the hopper 301 is arranged below the vibrating screen 302, and the output end of the hopper 301 is connected with the input end of the first conveying device 701. The combination of the vibrating screen 302 and the hopper 301 makes the material more efficiently screened and collected during the recycling process, reducing material waste. The arrangement of the vibrating screen 302 allows the material to be preliminarily screened before entering the hopper 301, thereby ensuring the quality of the material entering the first conveying device 701 and improving the efficiency and product quality of the subsequent production process.
[0042] After being processed by the material distribution mechanism 2, there are often some excess dry particles left on the green brick conveying mechanism 4, which can cause the efficiency of the conveying mechanism to decrease, and even affect the quality of the green bricks. Therefore, in an embodiment, the material suction mechanism 5 includes a dry particle suction nozzle 501 and a negative pressure fan 502, the input end of the dry particle suction nozzle 501 is arranged above the green brick conveying mechanism 4, the output end of the dry particle suction nozzle 501 is connected to the input end of the negative pressure fan 502, the output end of the negative pressure fan 502 is connected to the filtering mechanism 6, and the dry particle suction nozzle 501 sucks the dry particles on the green brick conveying mechanism 4 through negative pressure. The dry particle suction nozzle 501 is arranged above the green brick conveying mechanism 4, and the dry particles on the surface of the green brick conveying mechanism 4 are sucked and conveyed to the filtering mechanism 6 by the suction force of negative pressure. Such an improvement not only improves the recovery efficiency of dry particles, but also reduces environmental pollution, ensuring the cleanliness and efficiency of the production process. In addition, the arrangement of the dry particle suction nozzle 501 also optimizes the layout of the production line, making the entire production process smoother and more orderly.
[0043] Preferably, the ceramic tile dry particle recovery equipment also has an automatic control function. The control system monitors the running state of the green brick conveying mechanism 4 and the recovery of dry particles in real time through sensors, and automatically adjusts the negative pressure intensity of the material suction mechanism 5 and the filtering speed of the filtering mechanism 6. When the detection of the amount of dry particle recovery decreases, the system will automatically reduce the negative pressure intensity to save energy consumption; on the contrary, when the amount of dry particle recovery increases, the system will correspondingly increase the negative pressure intensity to ensure that the dry particles are effectively recovered. This intelligent control method not only improves the operating efficiency of the equipment, but also reduces the labor intensity of the operators.
[0044] Thus, in one embodiment, the filtering mechanism 6 comprises a filtering cylinder 601 and a filtering valve 602. The input end of the output end of the filtering cylinder 601 is connected to the output end of the negative pressure fan 502, and the filtering cylinder 601 is used for filtering the recovered dry particles. The output end of the filtering cylinder 601 is connected to the input end of the second conveying device 702, and the filtering valve 602 is arranged at the position where the output end of the filtering cylinder 601 is connected to the input end of the second conveying device 702, and is used for controlling the discharge of the dry particles in the filtering cylinder 601. The input end of the filtering cylinder 601 is connected to the output end of the negative pressure fan 502, so that the filtering cylinder 601 can receive the dry particles discharged from the negative pressure fan 502. The filtering cylinder 601 is used for thoroughly filtering the recovered dry particles to remove impurities and small particles that may exist in the dry particles. The dry particles treated by the filtering cylinder 601 are discharged through the output end of the filtering cylinder 601. In order to better control the discharge process of the dry particles in the filtering cylinder 601, a filtering valve 602 is arranged at the position where the output end of the filtering cylinder 601 is connected to the input end of the second conveying device 702, and the discharge amount of the dry particles in the filtering cylinder 601 is adjusted and controlled according to actual needs. By accurately adjusting the opening and closing degree of the valve, the flow of the dry particles can be effectively controlled, so that the operation of the whole system is more stable and efficient. In addition, the presence of the filtering valve 602 can also prevent the dry particles from being blocked or leaked during the conveying process, further improving the reliability and safety of the system.
[0045] Preferably, the filtering mechanism 6 comprises a plurality of filtering layers arranged in sequence to ensure that the dry particles are purified layer by layer when passing through. The first filtering layer is mainly responsible for removing larger particle impurities, and subsequent filtering layers further refine the filtering to ensure that the dry particles output finally have high purity and meet the production requirements. Through this multi-stage filtering design, not only the quality of the dry particles recovered is improved, but also the service life of the filtering mechanism 6 is prolonged, and the maintenance cost is reduced.
[0046] The dry particle conveying mechanism 7 inevitably produces some raised dust during the transportation of the recovered dry particles, which may have some impact on the surrounding environment and the health of the workers. Therefore, in an embodiment, the dust isolation protection mechanism 8 includes a dust cover 801 and a dust removal fan 802, the dry particle conveying mechanism 7 and the rack 1 are arranged inside the dust cover 801, the dust cover 801 is provided with a dust removal port on the side wall, and the dust removal port is connected with the dust removal fan 802. The dust cover 801 effectively isolates the internal dust and protects the external space from pollution. The dust removal fan 802 is responsible for discharging the dust inside the dust cover 801, ensuring the normal operation of the equipment and prolonging the service life. When the dust removal fan 802 is started, it can quickly suck the dust inside the dust cover 801 and discharge it through the dust removal port, thereby keeping the internal environment clean. This improvement not only improves the operation efficiency of the equipment, but also prolongs the service life of the equipment, and reduces the maintenance cost and downtime.
[0047] If the waste dust is directly discharged into the environment without treatment, it will pollute the air quality and the ecological environment. Therefore, in an embodiment, a waste dust treatment device is also included, the dust removal fan 802 is connected with the waste dust treatment device, and the cloth fan 204 is connected with the waste dust treatment device. By introducing the waste dust treatment device, the waste dust is more efficiently collected and treated, reducing the pollution of the waste dust to the environment and improving the overall environmental protection performance. Effective treatment of waste dust also improves the cleanliness of the production environment, providing a healthier and safer working environment for operators.
[0048] Preferably, the dust isolation protection mechanism 8 is also provided with an observation window and an operation door to facilitate operators to observe the equipment running state and carry out daily maintenance.
[0049] The preferred embodiments of the present application are described in detail above, but the present application is not limited to the above-mentioned embodiments, and those skilled in the art can make various equivalent modifications or replacements without departing from the spirit of the present application. These equivalent modifications or replacements are all included in the scope defined by the claims of the present application.
Claims
1. A ceramic tile dry particle recovery apparatus, characterized by, Include: Frame (1); Material mechanism (2), the material mechanism (2) is arranged on the frame (1), the material mechanism (2) is used for the dry particle distribution of brick blank; Recycling mechanism (3), the recycling mechanism (3) is arranged on the frame (1), the recycling mechanism (3) is arranged below the material mechanism (2), the recycling mechanism (3) is used for recycling the material produced by the material mechanism (2) work; Brick blank conveying mechanism (4), the brick blank conveying mechanism (4) is arranged on the frame (1), the brick blank conveying mechanism (4) is arranged between the material mechanism (2) and the recycling mechanism (3), the brick blank conveying mechanism (4) is used for conveying brick blank to pass through material mechanism (2) and suction mechanism in turn; Suction mechanism (5), the suction mechanism (5) is arranged on the frame (1), the suction mechanism (5) is arranged above the brick blank conveying mechanism (4), the suction mechanism (5) is used for sucking the excess dry particle on the brick blank conveying mechanism (4); Filter mechanism (6), the filter mechanism (6) is arranged on the frame (1), the input end of the filter mechanism (6) is connected with the output end of the suction mechanism (5), for filtering the dry particle recycled by the suction mechanism (5); Dry particle conveying mechanism (7), the dry particle conveying mechanism (7) is arranged on one side of the frame (1), the dry particle conveying mechanism (7) is used for conveying the dry particle recycled by the recycling mechanism (3) and the filter mechanism (6) to the feed inlet of the material mechanism (2); Dustproof mechanism (8), the dry particle conveying mechanism (7) and the frame (1) are arranged in the dustproof mechanism (8), and the dustproof mechanism (8) is used for isolating production equipment and external space.
2. A ceramic tile dry particle recovery apparatus according to claim 1, wherein, The material mechanism (2) includes a shell (201), a feed hopper (202), a screen (203) and a material fan (204), the feed hopper (202) is arranged on the top of the shell (201), the screen (203) is arranged between the output end of the feed hopper (202) and the brick blank conveying mechanism (4), the screen (203) is used for uniform arrangement of dry particles, and the material fan (204) is used for extracting dust inside the shell (201).
3. A ceramic tile dry particle recovery apparatus according to claim 2, wherein, The dry particle conveying mechanism (7) includes a first conveying device (701), a second conveying device (702) and a collecting hopper (703), the first conveying device (701) and the second conveying device (702) are both arranged obliquely, the first conveying device (701) and the second conveying device (702) are both belt conveyors, the input end of the low side end of the first conveying device (701) is connected with the output end of the recycling mechanism (3), the output end of the high side end of the first conveying device (701) is connected with the input end of the collecting hopper (703), the output end of the collecting hopper (703) is connected with the input end of the low side end of the second conveying device (702), and the output end of the high side end of the second conveying device (702) is connected with the input end of the feed hopper (202).
4. A ceramic tile dry particle recovery apparatus according to claim 3, wherein The dry particle conveying mechanism (7) further comprises an outlet hopper (704) arranged at the output end of the high-side end of the second conveying device (702), and the input end of the outlet hopper (704) is connected to the input end of the inlet hopper (202).
5. A ceramic tile dry particle recovery apparatus according to claim 3, wherein The first conveying device (701) and the second conveying device (702) are both provided with a baffle (705) for limiting the dry particles on the dry particle conveying mechanism (7) from sliding down.
6. A ceramic tile dry particle recovery apparatus according to claim 3, wherein The recycling mechanism (3) comprises a falling hopper (301) and a vibrating screen (302), the vibrating screen (302) is arranged below the brick conveying mechanism (4) and opposite to the screen (203), and the falling hopper (301) is arranged below the vibrating screen (302), and the output end of the falling hopper (301) is connected to the input end of the first conveying device (701).
7. A ceramic tile dry particle recovery apparatus according to claim 5, wherein The suction mechanism (5) comprises a dry particle suction nozzle (501) and a negative pressure fan (502), the input end of the dry particle suction nozzle (501) is arranged above the brick conveying mechanism (4), the output end of the dry particle suction nozzle (501) is connected to the input end of the negative pressure fan (502), the output end of the negative pressure fan (502) is connected to the filtering mechanism (6), and the dry particle suction nozzle (501) sucks the dry particles on the brick conveying mechanism (4) through negative pressure.
8. A ceramic tile dry particle recovery apparatus according to claim 7, wherein, The filtering mechanism (6) comprises a filter cylinder (601) and a filter valve (602), the output end of the filter cylinder (601) is connected to the output end of the negative pressure fan (502), the filter cylinder (601) is used for filtering the recycled dry particles, the output end of the filter cylinder (601) is connected to the input end of the second conveying device (702), and the filter valve (602) is arranged at the position where the output end of the filter cylinder (601) is connected to the input end of the second conveying device (702), and is used for controlling the discharge of the dry particles in the filter cylinder (601).
9. A ceramic tile dry particle recovery apparatus according to claim 2, wherein, The dustproof mechanism (8) comprises a dustproof cover (801) and a dust removal fan (802), the dry particle conveying mechanism (7) and the rack (1) are arranged inside the dustproof cover (801), the dustproof cover (801) is provided with a dust removal port on the side wall, and the dust removal port is connected to the dust removal fan (802).
10. A ceramic tile dry particle recovery apparatus according to claim 9, wherein, Further comprising a waste dust treatment device, the dust removal fan (802) is connected to the waste dust treatment device, and the cloth fan (204) is connected to the waste dust treatment device.